PAMPERA 125-07 INTRODUCTION GAS GAS would like to thank you for your confidence. By choosing a new PAMPERA 125 2007 you have become part of the great GAS GAS family and, as a user of the number one manufacturer of off-road motorbikes, you deserve the best treatment we can offer you both in our after-sales relations and in the information given in this manual. The new PAMPERA 125 2007 is a motorcycle that has been designed for your leisure. In fact, it is the result of many years of competition and experience in this highly demanding discipline and of the many excellent results obtained by the great riders who have provided the fundamental data to enable us to create excellent GAS GAS motorcycles with several key advantages: reliability, high-performance and stability. Congratulations for making, without a doubt, the right choice. With skill at the commands of this motorbike, an adequate preparation and the corresponding essential servicing, this GAS GAS will remain highly reliable and you will be able to enjoy the most comfortable and rewarding motor sport. Thank you for your confidence and welcome to GAS GAS motos S.A. 3 IMPORTANT WARNING Read this manual carefully. This manual covers aspects that will contribute to your safety and to that of others, as well as guaranteeing a correct preservation and maintenance of your new GAS GAS motorcycle. All the instructions required in order to correctly drive and handle the motorcycle are listed below. Each message will be preceded by a symbol. Inadequate driving skill could cause environmental problems and conflicts with other people. Responsible use of your motorcycle will ensure that these problems and conflicts do not arise. TO PROTECT THE FUTURE OF YOUR SPORT, MAKE SURE YOU USE YOUR BIKE LEGALLY, WITH CONCERN FOR THE ENVIRONMENT, AND RESPECT THE RIGHTS OF OTHER PEOPLE. Motorcycle riding is a fantastic sport, and we hope you will enjoy it to the fullest. DANGER This warning symbol identifies special instructions or procedures that, if not correctly followed, could result in personal injury, or even death. WARNING This symbol identifies special instructions or procedures that, if not strictly observed, could result in damage to or destruction of the machine. USE OF OIL RECOMMENDED: Note This symbol indicates points of particular interest for more efficient and convenient operation. 4 INDEX INTRODUCTION .......................................................................... 3 IMPORTANT WARNING ..............................................................4 INDEX .......................................................................................... 5 IDENTIFICATION ..........................................................................7 Motorcycle identification code ........................................................7 Authorization plate .........................................................................7 LOCATION OF COMPONENTS - OPERATION ...........................8 Locating components ....................................................................8 Clutch ..........................................................................................10 Front brake ..................................................................................10 Ignition key and steering lock ......................................................10 Multi-function instrument panel and indicator lights .....................12 Electric start button .................................................................... 15 Engine stop button .......................................................................15 Lights and indicators ....................................................................16 Horn .............................................................................................17 Fuel tank ......................................................................................18 Fuel tap ........................................................................................18 Recommended fuel ......................................................................18 Choke ..........................................................................................19 Gear changer ..............................................................................19 Brake pedal .................................................................................20 Stand ......................................................................................... 20 DRIVING INSTRUCTIONS ..........................................................21 Starting the engine .......................................................................21 Starting a cold engine ..................................................................21 What to do when the engine is "flooded" .....................................22 Stopping the engine ....................................................................22 Stopping the motorcycle ..............................................................22 Running-in period .........................................................................23 MAINTENANCE INSTRUCTIONS ..............................................24 Maintenance chart .......................................................................24 Clutch ...........................................................................................25 - Adjustment ..........................................................................25 Brakes .........................................................................................26 - Position and play of the front brake lever ............................26 - Position and play of the rear brake pedal ...........................26 Brake fluid ....................................................................................27 - Brake fluid level inspection ..................................................28 - Brake pad wear check ........................................................28 Handle bars .................................................................................28 - Adjustment ..........................................................................28 Steering ........................................................................................29 Engine oil .....................................................................................30 - Oil level ...............................................................................30 - Changing the oil ..................................................................30 - Cleaning the strainer ...........................................................32 5 Carburettor ...................................................................................32 - Adjusting the accelerator control cable ............................. 32 - Adjusting idle speed ............................................................33 Spark plug ...................................................................................34 Air filter ........................................................................................ 35 Wheels .........................................................................................36 - Tyre pressure ......................................................................36 - Adjusting the wheel spokes ................................................37 Secondary transmission chain .....................................................37 - Chain slack ­ Checking .......................................................37 - Chain slack ­ Adjusting .......................................................38 - Chain wear ..........................................................................38 - Chain guides ­ Checking.....................................................39 Battery .........................................................................................39 Exhaust system ...........................................................................41 - Removing the silencer .........................................................41 Front forks .................................................................................. 41 - Height adjustment ...............................................................41 Rear suspension ..........................................................................42 - Checking..............................................................................42 Lubrication ...................................................................................42 Tighten bolts and nuts .................................................................43 Tightening torque table ................................................................45 Fault diagnosis ............................................................................46 CLEANING AND STORAGE .......................................................52 Cleaning .......................................................................................52 Storage....................................................................................... 52 Starting after storage....................................................................52 TECHNICAL DATA .....................................................................53 Engine ........................................................................................ 53 Chassis ........................................................................................53 GUARANTEE MANUAL .............................................................55 Guarantee ....................................................................................55 6 INDEX IDENTIFICATION MOTORCYCLE IDENTIFICATION CODE The motorcycle identification code is engraved on the steering stem. AUTHORIZATION PLATE The motorcycle has its own corresponding authorization plate including information such as the identification Code. The information on the authorization plate must correspond to the data in the vehicle documents. 7 LOCATION OF COMPONENTS ­ OPERATION LOCATION OF COMPONENTS 1 2 34 5 6 1- Clutch lever 2- Fuel tank cap 3- Front brake fluid tank 4- Engine start button 5- Front brake lever 6- Accelerator control 8 1 2 3 8- Silencer 9- Seat 10- Fuel tank 11- Headlight assembly 12- Front suspension 13- Rear brake pedal 14- Rear brake fluid tank 7 6 5 4 8 9 10 11 1- Front brake disk 2- Air filter 3- Chain 4- Chain guide 5- Rear shock absorber 6- Gear shift pedal 7- Front brake callipers 14 13 12 9 LOCATION OF COMPONENTS ­ OPERATION CLUTCH The clutch lever A is located on the left hand side of the handlebars. To adjust the cable, see the section "maintenance instructions". FRONT BRAKES The front brake lever A is located on the right hand side of the handlebars. A A IGNITION KEY AND STEERING LOCK The ignition key A comes with the motorcycle and is inserted into the lock cylinder B located at the front of the handle bars. A B 10 LOCATION OF COMPONENTS ­ OPERATION In the position everything is off and neither the lights or the horn will function. The battery is not used. In this position the hazard lights will not work either. In the position the ignition is turned on, the engine may be started and both the lights and the horn may be used. The battery is used. In this position the hazard lights will operate. Note The motorcycle is fitted with a safety device allowing the engine to be started while the gear is engaged. See the section "Starting the engine". The ignition key also operates the steering lock. To activate the lock, insert the ignition key then: - rotate the handlebars all the way to the left. - from the position to the position. - remove the key; rotate the key to the left while pressing down the steering is now locked. LOCATION OF COMPONENTS ­ OPERATION 11 MULTI FUNCTION INSTRUMENT PANEL AND INDICATOR LIGHTS The multifunction apparatus, which is waterproof, has 4-8 LED indicators on both sides of a central indicator screen This central indicator screen, made of liquid crystal and with illumination, gives information about the rpm, speed, journey, kilometres travelled, time, average speed, maximum speed, length of time with motor running and total time. The data relative to the distance travelled and total time of use is stored in the memory, even when the apparatus is switched off. When the multifunction apparatus is not activated, it displays a clock. The wheel circumference value is adaptable, as is the measuring system (metric or imperial). The number and distribution of the LED indicators, and the amount of information on screen may vary according to model. Panel description 1. 2. 3. 4. 5. 6. 7. 8. RESET button 2nd row of indicators 1st row of indicators Tachometer with bar graph Tachometer scale Fuel indicator bars (optional) LED indicator symbols MODE button Description of symbols Left indicator / Green Dipped headlights / Green Motor oil / Red Panel Right indicator / Green 5 4 ...