Installation Guide HDBV3100, HDBV3090, HDBV3080 HDBV3100, HDBV3090, HDBV3080 Installation Guide BigVizion In-Wall Rear Projection Display Optoma's BigVizion is an in-wall modular rear projection display consisting of a framing system, system control components, a mirror, screen frame assembly and DLP® light engine. The BigVizion is a modular designed system and offers front access to all components through a movable front screen frame assembly. HDBV3100, HDBV3090, HDBV3080 The BigVizion is available in three models: HDBV3100 (100"), HDBV3090 (90") and HDBV3080 (80"). These models differ only by size. The installation details with front and side views are included in the master frame installation section of this guide. For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide HDBV3100, HDBV3090, HDBV3080 Installation Guide About this Manual This manual exclusively describes the set-up and use of Optoma's in-wall rear projection displays. This manual covers the installation steps in the following order: · Creating wall openings for BigVizion 100", 90", 80" · Unpacking and identifying all system parts and components · Preparing the BigVizion for installation · Installing the BigVizion frame components · Configuring all system components · Adjustment, alignment, and operation · Servicing For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 3 HDBV3100, HDBV3090, HDBV3080 Installation Guide FCC WARNING This equipment has been tested and found to comply with the limits for a "Class B" digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception (this can be determined by turning the equipment off and on), the user is encouraged to try to correct the interference by one or more of the following measures: · · · · Reorient or relocate the receiving antenna Increase the separation between the equipment and the receiver Connect the equipment to an outlet on a circuit that the receiver is not connected to Consult the dealer or an experienced radio/TV technician for help Any changes or modifications to this "Class B" digital device that has not been expressly approved by Optoma Technology, Inc. will void the user's authority to operate the equipment. TRADEMARK NOTICE The BigVizion is a trademark of Optoma Technology, Inc. All other trademarks and registered trademarks are the property of their respective owners. TM COPYRIGHT NOTICE © Copyright 2006 Optoma Technology, Inc. This document contains proprietary information protected by copyright. All rights are reserved. No part of this manual may be reproduced by any mechanical, electronic, or other means, in any form, without prior written permission of the manufacturer. For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide HDBV3100, HDBV3090, HDBV3080 Installation Guide Installation Preparation WARNING: All installations must be performed in accordance with standard utility practice; The National Electric Code, The National Electric Safety Code, The Local Electric Code, and any local city ordinances that may apply to building construction and/or modification to residential structures. In the event of a conflict regarding any standards governing the installation/construction of the BigVizion system, or any component thereof, the strongest standard shall apply. MIRROR HANDLING The mirror is extremely fragile. Exercise extreme caution when moving. Mirror weight is ~10 lbs. MIRROR HANDLING TYPICAL TOOLS FOR INSTALL Installation requires: 1) Power drill 2) 1/2" open-ended wrench and socket set 3) Level 4) Flathead and Philips head screwdriver 5) Utility knife For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide HDBV3100, HDBV3090, HDBV3080 Installation Guide Contents Section I: Preparation for the Installation 1) Position and Placement of the BigVizion 2) Preparing the Wall 3) Shipment of Box 1 (Master Outer Frame) to Job Site 4) Master Outer Frame Assembly 5) Installation of the Master Outer Frame Section II: Installation of the Frame Components 1) Shipment of the Internal Frame Components to the Job Site 2) Unpacking the Mirror 3) Installation of the Mirror 4) Unpacking of the Base Unit Components 5) Assembly of the Base Unit 6) Installation of the Base Unit 7) Installation of the Screen Frame 8) Installation of the Wood Bezel Section III: Alignment of the Light Engine 1) Alignment Platform Adjustment Procedure Appendix A: Cable Wiring/Connections 1) Cables 2) Connectors 3) Instructions Appendix B: Discrete IR/RS-3C Codes 1 ) HD3000 RS-232C Protocol Function List Appendix C: Exploded View of the Product For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide HDBV3100, HDBV3090, HDBV3080 Installation Guide Section I: Preparation for the Installation 1. Position and Placement of the BigVizion Wall selection is crucial in the BigVizion installation for producing the desired image quality. The BigVizion may be installed during new home construction or aftermarket remodels. New home construction lends itself to better placement, since the BigVizion could be implemented during the design phase. Aftermarket installation requires more detailed thought for its placement. Consider the following guidelines: 1) Select a wall position that does not allow any direct sunlight or lighting 2) Select a wall placement that allows side or rear access for installation 3) Adhere to the minimum wall depths required for installation For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide HDBV3100, HDBV3090, HDBV3080 Installation Guide . Preparing the Wall For new home construction, the roughing stage to the final installation may take several months. The BigVizion packaging has been designed for the master frame (Outer Master Frame) to be installed during the roughing stage. Follow the listed steps for installation: Wall Preparation: Step 1: The location of the installation will be determined by environmental factors such as wall depth, lighting and ideal viewing heights. The ideal vertical placement of the BigVizion in the wall opening created, as measured from the floor to the sill (bottom of the screen) for seated viewing, is as follows: Model BVHD3100 BVHD3090 BVHD3080 Screen Size 100" 90" 80" Height from seated position ~ 20.5" ~ 23" ~ 25.5" NOTE: The above are recommendations, the final decision will be determined by the installation professional based on room and environmental factors. For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 8 HDBV3100, HDBV3090, HDBV3080 Installation Guide Step : Cut a rough opening through the wall at the correct height, so when finished with the standard 2" x 4" wood framing, the opening corresponds to the following dimensions: · BVHD3100 (100"), the rough wall opening must measure at least: 91-11/16" W x 54-13/16" H. 100" BigVizion Wall Opening Diagram. (Figure 1-1) · BVHD3090 (90"), the rough wall opening must measure at least: 83" W x 50" H. 90" BigVizion Wall Opening Diagram. (Figure 1-) · BVHD3080 (80"), the rough wall opening must measure at least: 74-1/4" W x 45" H. 80" BigVizion Wall Opening Diagram. (Figure 1-3) NOTE: The above listed dimensions are suggested minimums, and can be made slightly larger to accommodate shim material. Wall must be level on all sides. Check with plumb lines and level. IMPORTANT! See the next three diagrams of the 100"/90"/80" for detailed dimensions of required wall opening. For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 9 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-1: 100" BigVizion Wall Opening For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 10 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-: 90" BigVizion Wall Opening For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 11 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-3: 80" BigVizion Wall Opening For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 1 HDBV3100, HDBV3090, HDBV3080 Installation Guide 3. Shipment of Box 1 (Master Outer Frame) The master outer frame is located in a knock down box as part of the master BigVizion shipment module. Unscrew the box from the shipment module and bring to the installation site during the roughing stage of the construction. Step 1: Carefully unpack the master outer frame; two vertical and two horizontal pieces. See Figure 1-: Box #1 Detail Notice each piece is marked left, right, top and bottom. Step : Set aside the hardware pack: · Eight #10-32 screws and washers · Twenty-six #8 x 2" Philips dry wall screws Step 3: Carefully lay the pieces of the master outer frame on a smooth flat surface and observe the orientation markings. IMPORTANT! Exercise caution, since the frame is flexible. See Figure 1-: Box #1 Detail For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 13 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-: Box #1 Detail For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 1 HDBV3100, HDBV3090, HDBV3080 Installation Guide . Assembly of the Master Outer Frame Step 1: Locate the eight #10-32 screws with washers. Step : Insert two #10-32 screws with washers on each corner to assemble frames; left, right, top and bottom. IMPORTANT! See Figure 1-: Installation of the Master Frame Diagram. For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 1 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-: Installation of the Master Frame For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 1 HDBV3100, HDBV3090, HDBV3080 Installation Guide Installation of the Master Outer Frame into the Wall Opening Step 1: With a minimum of two people, carefully raise the master outer frame from the smooth surface while supporting the frame on the left and right side. IMPORTANT! Exercise caution when raising the frame. Step : Position the frame in the wall opening. Step 3: Make certain that the frame is positioned, squared and flushed in the wall opening. Step : Insert the twenty-six #8 x 2" dry wall screws through the holes in the frame and the 2" x 4" wood stud behind the wall. IMPORTANT! Make certain the frame is flush and square, using plumb lines and carpenters square. If the frame is not square, the image from projector will not align correctly. THIS IS THE MOST CRUCIAL PART OF THE INSTALLATION! See Figure 1-: Installation of the Master Frame into the Wall Opening For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 1 HDBV3100, HDBV3090, HDBV3080 Installation Guide Figure 1-: Installation of the Master Frame into the Wall Opening For more information, please visit our website at: http://www.optomausa.com/BigVizion Installation Guide 18 HDBV3100, HDBV3090, HDBV3080 Installation Guide Section II: Installation of the Frame Components 1. Shipment of the Internal Frame Components to the Job Site Once the outer master frame has been installed, have the remainder of the framing components available at the installation site. This includes the internal framing components and all electronics. . Unpacking the Mirror Step 1: Make certain that there are at least three people available for the unpacking and installation of the mirror. IMPORTANT! The mirror is heavy ~150lbs. Step : Remove the front of the crate by removing the screws with the red washers only. Step 3: Remove the two wood braces on the left and right side of the mirror that holds the mirror in the crate. The braces are held in place by two Philips screws on both sides of the mirror. Step : Carefully remove the mirror from the crate by lifting it slightly up and pulling it straight out. Step : Carefully set the mirror aside on a smooth surface. See Figure -1: Exploded View of the Mirror and the Frame For more information, please visit our website at: http://www.optomausa.co ...