TM Installation Guide CO2075DWR -- Combo Drawer Model Ice Maker/Refrigerator www.U-LineService.com Phone (414) 354-0300 · FAX (414) 354-7905 Service & Parts Tech Lines Phone (800) 779-2547 · FAX (414) 354-5696 OnlineService@U-Line.com ©2005 U-Line Corporation 02/2005 CO2075DWR -- Ice Maker/Refrigerator TM Contents Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cut-Out Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearances Information . . . . . . . . . . . . . . . . . . . . . . . . . Other Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . No Custom Drawer Panels . . . . . . . . . . . . . . . . . . . . . . . Custom 1/4" Drawer Panel Inserts . . . . . . . . . . . . . . . . Full Overlay Drawer Panels . . . . . . . . . . . . . . . . . . . . . . Checking Drawer Alignment . . . . . . . . . . . . . . . . . . . . Adjusting Drawer Alignment . . . . . . . . . . . . . . . . . . . . Water Supply Connection . . . . . . . . . . . . . . . . . . . . . . . Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . Leveling Information . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the CO2075DWR . . . . . . . . . . . . . . . . . . Anti-Tip Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . Installation Troubleshooting . . . . . . . . . . . . . . . . . . . . . Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start-Up Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 5 5 6 7 7 8 9 10 12 13 13 13 14 14 15 15 16 17 1 Follow Safety Precautions IMPORTANT PLEASE READ all instructions completely before attempting to install or operate the unit. · This unit requires connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, consult a licensed plumber for assistance. · This unit requires connection to a grounded (threeprong), polarized receptacle that has been placed by a qualified electrician in accordance with applicable electrical codes. Safety Alert Definitions Safety items throughout this guide are labeled with a Danger, Warning or Caution based on the risk type: DANGER Danger means that failure to follow this safety statement will result in severe personal injury or death. WARNING Warning means that failure to follow this safety statement could result in serious personal injury, or death. CAUTION Caution means that failure to follow this safety statement may result in minor or moderate personal injury, property or equipment damage. www.U-LineService.com 2 02/2005 TM CO2075DWR -- Ice Maker/Refrigerator General Precautions Use this appliance for its intended purpose only and follow these general precautions along with those listed throughout this guide: 2 Inspect and Plan You have received a carton containing your CO2075DWR Combo Drawer Model Ice Maker/Refrigerator with a package inside containing a User Manual, a Product Registration Card, water connection parts and Anti-Tip Kit. Complete and mail the Product Registration Card or register online at www.U-LineService.com. Once your unit is installed, keep the User Manual and this Installation Guide in a safe place for future reference. Your unit is Black or Stainless Steel. Black units have drawers with top handles designed for the installation of full overlay drawer panels. When full overlay panels will not be used, replacement handles MUST be installed (part number 11926-4-BLK). Stainless Steel units have drawers with seamless full wrap stainless steel fronts (that do not accept custom panels), sculpted stainless steel handles and black vinyl-clad cabinets. Please carefully follow the directions that apply to your unit and your intended design. WARNING SHOCK HAZARD -- Electrical Grounding Required. · Keep the unit unplugged throughout installation except during testing. · Never remove the round grounding prong from the plug and never use a two-prong grounding adapter. · Never use an extension cord to connect power to the unit. · Always keep your working area dry. WARNING The Anti-Tip Kit must be installed on this unit before it is used. Never use the drawers as steps or as a shelf to support more than the drawers' contents. Serious personal injury could occur. Tools/Materials Required · Wrenches · Screwdrivers -- slotted and Phillips head · 1/4-inch OD copper tubing and shut-off valve for water supply line · 1/4-inch thick drawer panel material and cutting tools (Black units) · 3/4-inch thick drawer panel overlay material, cutting tools, drill and bits (Black units) CAUTION · Use care when moving and handling the unit. Use gloves to prevent personal injury from sharp edges. · Do not lift the unit by the drawer handle. · Do not install the unit behind closed doors or in any way that would obstruct airflow to the front grille, which may cause the unit to malfunction. Inspection Unwrap and inspect the unit on a flat, level surface capable of supporting its entire weight. Removing Protective Coating All Models: The protective coating covering the inside of the top drawer must be removed before using. Stainless Steel Models: When inspecting/installing a Stainless Steel unit, the protective coating covering the drawer fronts must be removed. Start at a corner of the drawers and pull back the protective coating to remove it from the drawer fronts. After all the protective coating has been removed from the drawers, clean all Stainless Steel surfaces with Claire Stainless Steel Polish and Cleaner or comparable product or a mild detergent and warm water solution and soft cloth. Do NOT use abrasive cleaning agents. Note: If cleaning with mild detergent and warm water solution and soft cloth, the unit MUST be treated with Claire Stainless Steel Polish and Cleaner or comparable product to prevent discoloration. 02/2005 3 www.U-LineService.com CO2075DWR -- Ice Maker/Refrigerator TM Exterior Cleaning (As Required) Black Models: · The drawers, grille and cabinet may be cleaned with a mild detergent and warm water solution. Do not use solvent-based or abrasive cleaners. Use a soft sponge and rinse with clean water. Wipe with a soft, clean towel to prevent water spotting. Stainless Steel Models: · Stainless steel models can discolor when exposed to chlorine gas, pool chemicals, salt water or cleaners with bleach. · Keep your stainless steel unit looking new by cleaning with a good quality all-in-one stainless steel cleaner/ polish on a monthly basis. For best results use Claire Stainless Steel Polish and Cleaner, which can be purchased from U-Line Corporation. (The part number is 173348.) Comparable products are acceptable. Frequent cleaning will remove surface contamination that could lead to rust. Some installations may require cleaning on a weekly basis. · Do not clean with steel wool pads. · Do not use cleaners that are not specifically intended for stainless steel (this includes glass, tile and counter cleaners). · If any surface discolors or rusting appears, clean it quickly with Bon-Ami or Barkeepers Friend Cleanser and a non-abrasive cloth. Always clean in the direction of the grain. Always finish this process with Claire Stainless Steel Polish and Cleaner or comparable product to prevent further problems. · Use of abrasive pads such as Scotchbrite will cause the graining in the stainless to become blurred. · Rust that is allowed to linger can penetrate into the surface of the stainless steel and complete removal of the rust may not be possible. 3 Prepare Site Your U-Line product has been designed for built-in installation. Your unit does not require additional air space for top, sides or rear. However, the front grille must NOT be obstructed and clearance is required for water and electrical connections in the rear. Note: Unit can NOT be installed behind a closed cabinet door. Cut-Out Dimensions See Electrical Specifications for Power Supply 34-1/4" to 35-1/8" 23-11/16" 8" 24-3/16" Figure 1 Follow the cut-out drawing in Figure 1. The 24-3/16" width allows 1/4" for ease in installation and removal of the unit. 24" is the counter depth in most installations. The unit is 23-11/16" deep including the drawer and not the full handle or 3/4" overlay (see Figure 2). www.U-LineService.com 4 02/2005 TM CO2075DWR -- Ice Maker/Refrigerator Product Dimensions 23-11/16" 25-13/16" Including Handle Clearances Information The unit must be installed in a wall or under a countertop to allow for the installation of the Anti-Tip Kit (see Page 14). WARNING The Anti-Tip Kit must be installed on this unit before it is used. Never use the drawers as steps or as a shelf to support more than the drawers' contents. Serious personal injury could occur. The unit is designed so it can be installed next to a wall on either side (see Figure 3). 34-1/8" 34-1/8" 23-15/16" Black 23-15/16" Stainless Steel 24-7/16" Including Overlay 34-1/8" 23-15/16" Cabinet or Wall Figure 3 Wood Overlay Figure 2 Please note that the unit has adjustable feet that can add one additional inch to height during leveling or to match adjacent cabinets (see Figure 28 on Page 13). 02/2005 5 www.U-LineService.com CO2075DWR -- Ice Maker/Refrigerator TM The drawer unit can be installed with an appliance or fixture located in front of it, as long as there is adequate clearance for the drawer to be opened and removed when servicing (see Figure 4). Note: U-Line recommends you consider additional clearance in front of the open drawer for convenience. Other Site Requirements Power Supply The unit requires a grounded and polarized 115 VAC, 60 Hz, 15A circuit (normal household current). See Electrical Specifications on Page 13. Water Supply The unit requires a 1/4-inch OD water supply line and a shut-off valve. For more information see Page 12. Environmental Requirements The surrounding air temperature must be at least 50°F (10°C) but must not exceed 110°F (40°C). High ambient temperature ranges and warmer water supply will cause reduced ice production. Units may be installed outdoors in a covered area. The unit must not be located near heatgenerating equipment or in direct sunlight. 24" Min. Figure 4 www.U-LineService.com 6 02/2005 TM CO2075DWR -- Ice Maker/Refrigerator 4 Prepare and Install Drawer Panel (Black Units Only) Two types of custom drawer panels can be installed on your Black unit to harmonize with or accent the surrounding décor: Custom 1/4" Inserts or Full Overlays. Black units may also be installed with no custom drawer panel. Drawer Panel Installation Install the insert as follows: CAUTION Use care when handling the insert. Insert edges may be sharp. 1. Open drawer. Pull drawer gasket out of groove (top edge of drawer only). Start in the middle and pull outward, moving toward the edge (see Figure 5). This may take some force. 2. Remove the three screws behind the gasket and save. Carefully pull the top handle up and off and discard. Figure 5 3. Remove and save the two outside screws and the lower handle (see Figure 6). 4. Remove and discard existing panel and cardboard spacer. 5. Slide custom drawer panel insert into 1/4-inch channel in drawer front. 6. Attach the full handle to the lower handle using the three screws removed in Step 2. Standard Handle Handle Screw Gasket No Custom Drawer Panels When full overlay drawer panels are not used, replacement handles (part number 11926-4-BLK) must be installed on each drawer. To replace the handle when no custom panel will be installed, follow the instructions under Custom 1/4" Drawer Panel Inserts, Door Panel Installation below, disregarding Steps 4 and 5. Custom 1/4" Drawer Panel Inserts Drawer Panel Preparation Custom drawer panels can be inserted into the drawer fronts. Custom drawer panels can be flat or raised, as long as the maximum panel thickness where inserted into the drawer front reveal (channel) is 1/4"-thick. For raised panels, the depth of the reveal is 1/4" on all four sides. IMPORTANT Raised panels will reduce the drawer's front clearance if the unit is installed facing an appliance or structure (see Page 5). Cut the panel inserts to the following dimensions. Custom 1/4" Dimensions: Width: Height: 23-1/32" 12-15/16" Full Handle Figure 6 The door panels must not have a total weight of more than 20 lbs. 7. Holding drawer gasket out of the way, replace handle on drawer, making sure it is seated properly on insert and that screw holes line up. 8. Install two small screws removed in Step 3. 9. Starting at the corners and working inward, push drawer gasket into place on drawer. Go on to 5 Adjust Drawers. 02/2005 7 ...