User manual NORTHSTAR 6000I - Install Guide

6000i NETWORKED NAVIGATION SYSTEM INSTALLATION MANUAL Revision G Part Number GM6KIM Northstar a unit of Brunswick New Technologies Marine Electronics 30 Sudbury Road Acton, Massachusetts 01720 www.NorthstarNav.com Service: 978/897-6600 Sales: 800/628-4487 Contents SECTION ONE: Introducing the 6000i - - - - - - - - - - - - - - - - 1 Checking the 6000i package - - - - - - - - - - - - - - - - - - 1 SECTION TWO: Installing and wiring the 6000i Bench-testing the 6000i - - - - - - - Mounting the 6000i - - - - - - - - - Wiring the 6000i - - - - - - - - - - - 5 5 5 8 SECTION THREE: Installing and wiring the antenna - - - - - - - - - 13 Choosing the best mounting location - - - - - - - - - - - - - 13 Mounting and wiring the AN150-P antenna - - - - - - - - - - 15 SECTION FOUR: Networking the Northstar 6000i - - Restrictions on networking - - - - - - - - - - Connecting a network of two devices - - - - - Connecting a network of more than devices - - Networking setup - - - - - - - - - - - - - - SECTION FIVE: Checking out the system Turning the 6000i on and off - - Checking satellite status - - - - Checking DGPS status - - - - - Installation-test checklist - - - - 17 18 19 19 17 27 27 27 28 28 31 32 38 39 43 43 SECTION SIX: Interfacing the 6000i system The NMEA connector - - - - - - Configuring the RS-232 port - - - Using the Aux Port - - - - - - - - - Connecting the 6000i to a remote display Connecting the 6000i to a video camera - - SECTION SEVEN: Troubleshooting and servicing the 6000i system - - 45 Troubleshooting installation problems - - - - - - - - - - - - - 45 Getting technical support - - - - - - - - - - - - - - - - - - - 47 APPENDIX A: 6000i system technical specifications - - - - - - - - - 51 SECTION ONE: Introducing the 6000i Checking the 6000i package The Northstar 6000i is a networked color GPS navigation family that you can connect to a wide variety of optional equipment, including the Northstar 491 echo sounder, Northstar radar, and VGA displays. Other optional interfaces include any NTSC- or PAL-compatible video sources, such as a video camera, TV, DVD, or VCR. For installation instructions for the Northstar 491 or Northstar radar, see the Northstar 491 Installation Manual (P/N GM495) or the Northstar Radar Installation Manual (P/N GMKRadIM or GMRad2KIM). Table 1: 6000i parts list Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part name 6.4" unit 6000i unit Flush-mount hardware kit Flush-mount gasket Flush-Mounting Template Yoke-mount kit Sunshield WAAS/GPS antenna and cable TNC connector for antenna cable 10-foot power cable with 7-amp fuse 10-foot NMEA interface cable Connector dust cover Northstar 6000i Installation Manual Northstar 6000i Operator's Manual Quick Pocket Reference Owner registration card Limited Warranty Statement Navionics slip sheet Parts kit (see next page) -- -- -- 6K6 6K6FM-A -- GT6K6 6K6YM-A XP793 8.4" unit 6K8 6K8FM-A -- GT6K8 6K8YM-A XP784 Part number 10.4" unit 6K10 6K10FM-A -- GT6K10 6K10YM-A XP789 12" Unit 6K12 6K12FM-A HG420 GT6K12 -- XP821 15" unit 6K15 6K15FM-A HG412 GT15 -- XP817 AN150-P (AN-156-P Optional) -- -- WA535-B WA215 KC398 GM6KIM GM6KUM -- GD671 GD683 GM988 6K-PK 15-PK GM6K12QR -- -- KC285 6000i Installation Manual, Rev. G Page 1 SECTION ONE: Introducing the 6000i To connect multiple units using Northstar's N2 technology, Ethernet cables must be purchased separately (see "SECTION FOUR: Networking the Northstar 6000i" starting on page 17). Table 2: Parts Kit contents for 6.4", 8.4", and 10.4" 6000i (P/N 6K-PK) Qty 1 4 4 4 4 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 6-32, for flush-mounting Threaded stud, 6-32, for flush mounting Lockwasher, # 6, for flush mounting Flat washer, #6, for flush mounting TNC connector for antenna cable Part number FF211 HN300 HS610 HW300 HW405 KC285 Table 3: Parts Kit contents for 12-inch 6000i (P/N 6K12-PK) Qty 1 12 12 12 12 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 8-32, for flush-mounting Threaded stud, 8-32 x 2 1/4, for flush mounting Lockwasher, #8, for flush mounting Flat washer, #8, for flush mounting TNC connector for antenna cable Part number FF211 HN421 HS605 HW400 HW405 KC285 Table 4: Parts Kit contents for 15-inch 6000i (P/N 15-PK) Qty 1 12 12 12 12 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 8-32, for flush-mounting Threaded stud, 8-32 x 2 1/4, for flush mounting Lockwasher, #8, for flush mounting Flat washer, #8, for flush mounting TNC connector for antenna cable Part number FF211 HN421 HS605 HW400 HW405 KC285 Page 2 6000i Installation Manual, Rev. G SECTION ONE: Introducing the 6000i Table 5: 6000i Optional equipment Part name Ethernet cables Remote control and batteries Spare batteries for remote control Additional antenna cable Northstar Echosounder Northstar Radar Part number See Section 4 6KRMC-A BL134 WC255 or WC263 6000i Installation Manual, Rev. G Page 3 SECTION ONE: Introducing the 6000i Page 4 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i WARNING! Before starting the installation, be sure to turn electrical power off. If power is left on or turned on during the installation, fire, electrical shock, or other serious injury may occur. Be sure that the voltage of the power supply is compatible with the 6000i's voltage rating of 10 to 36 volts DC. Connecting to the wrong power supply can cause fire or damage to the equipment. Be sure to ground the equipment to prevent electrical shock and mutual interference. Be sure to use a 7-amp fast-blow fuse in the supplied power cable. Using the wrong fuse can cause fire or damage to the 6000i. Bench-testing the 6000i Northstar recommends bench-testing the 6000i with a GPS antenna before installing it onto the vessel. Bench testing ensures that the equipment is fully operational, and lets the unit collect the current almanac and ephemeris data and a local position fix, which results in less on-board installation time. Mounting the 6000i CAUTION! Proper installation of the Northstar 6000i is critical to accurately receive and effectively use GPS/WAAS signals under a wide variety of weather conditions. Keep the following safe compass distance from the 6000i: 1.0m standard, 0.8m steering. Choosing the best mounting location Choose the mounting location carefully before you drill or cut. The 6000i should be installed in an accessible, dry location where the operator can easily use the controls and clearly see the display screen. Be sure to leave a direct path for all of the cables. The display screen is high-contrast and anti-reflective, and is viewable in direct sunlight, but for best results, install the 6000i out of direct sunlight. The chosen location should have minimal glare from windows or bright objects. If the 6000i is yoke-mounted low, tilt the unit back for best viewing contrast. 6000i Installation Manual, Rev. G Page 5 SECTION TWO: Installing and wiring the 6000i Mounting dimensions Figures 1 ­ 5 show the overall unit dimensions. 10.1 1.8 3.12 9.1 6.4" 6.25 7.5 Dimensions in inches Figure 1: Dimensions (6.4" unit) 12 1.8 3.12 11 8.4" 7.6 9 Dimensions in inches Figure 2: Dimensions (8.4" unit) 13.5 1.8 3.12 12.5 10.4" 8.75 9.75 Dimensions in inches Figure 3: Dimensions (10.4" unit) Page 6 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i 14.0 10.5 12" 10.5 4.4 Dimensions in inches Figure 4: Dimensions (12" unit) (Flush-mount only) Dimensions in inches Figure 5: Dimensions (15" unit) (Flush-mount only) Flush-mounting When flush mounting, leave sufficient clearance space behind the unit for all of the cables and connectors. Clearance is also required on the right side of the unit for opening the chart cartridge door (not necessary for the 12" or 15" units). Flush mounting requires good ventilation behind the mounting panel. Poor ventilation may cause the 6000i to overheat, which, in turn, will cause the screen brightness to dim. For overall width and height requirements, see the Northstar 6000i 6000i Installation Manual, Rev. G Page 7 SECTION TWO: Installing and wiring the 6000i Flush-Mounting Template, which you can use to drill the mounting holes and cut the mounting panel in the exact recommended locations. CAUTION! When flush mounting, be sure to mount the 6000i on a flat surface. Mounting on a curved surface can result in water leaks. Do not overtighten the mounting screws; you may damage the case and compromise its waterproof seal. This type of physical damage will void the warranty. Use the supplied flush-mount template to cut the hole for the 6000i, and use the supplied gasket between the 6000i and the instrument panel to help seal against water penetration. The use of anti-seize compound on the flush-mount studs and nuts is recommended. The parts kit contains the appropriate number of threaded studs, flat washers, lock washers, and hex nuts for flush mounting. Yoke-mounting For recommended mounting clearances, see Figures 1 ­ 3 on the previous pages. Leave additional clearance for opening the cartridge door on the right side of the unit. The 12- inch and 15-inch models are designed for flush-mounting only. When yoke-mounting, the four plastic "poker chips" are inserted into the holes in the unit and the yoke. It may be helpful to apply a dab of RTV or other adhesive to keep them in place during installation, especially if the unit will be removed and replaced frequently. Wiring the 6000i Avoiding cable wiring shortcuts Most installation problems are caused by shortcuts taken with system cables. When wiring the 6000i, follow the guidelines below. DON'T DO THIS! · Don't make sharp bends in the cables · Don't run cables in a way that allows water to flow down into the connectors DO THIS! · Do make drip and service loops · Do tie-wrap all cables to keep them secure · If cables are shortened, lengthened, or re-terminated, do seal and protect all wiring connections · Do leave room at the back to install and remove cables Page 8 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i The interface connectors Interface connectors are shown in Figure 6: "Interface connectors," below. The functions of these connectors are described in Table 6. Interfacing is described in detail in Section Six, beginning on page 31. NTSC VIDEO INPUT FUSE (7 Amp) GPS ANTENNA POWER NMEA ETHERNET AUX VGA (video out) REAR VIEW OF 6000i 6.4" unit shown (all units use same connector layout) Figure 6: Interface connectors Table 6: Interface connector functions Connector name NMEA (18-pin connector) Connector function(s) NMEA Port 1 input/output NMEA Port 2 input/output RS-232 Port Honk alarm/200 ppnm Ethernet (RJ-45) GPS (TNC coaxial 50 Ohm) N2 Networking Connects to... NMEA devices: autopilot, heading sensor, etc. Same as NMEA Port 1, or Northstar radar SC-104, NMEA devices, or remote power control Remote honk alarm, or speed indicator Another 6000i or other N2-compatible device (N2 is Northstar's proprietary format) AN150-P GPS antenna GPS antenna input 6000i Installation Manual, Rev. G Page 9 SECTION TWO: Installing and wiring the 6000i Table 6: Interface connector functions (continued) Connector name AUX (6-pin connector) POWER (3-pin connector) VGA (15-pin D connector) NTSC VIDEO INPUT (BNC coaxial 75 Ohm) Connector function(s) RS-422/NMEA input/output Connects to... Northstar 491 echo sounder, or older Northstar units for database transfer 10 to 36 VDC, 30 watts Remote display Any NTSC-compatible video source Power input Video output Video input Electrical power requirements The 6000i is a negative-ground system that's reverse-polarity protected. Power requirement is 10 VDC minimum to 36 VDC maximum, using at least 16-gauge connecting wire. CAUTION! To protect the power wiring, Northstar strongly recommends that you connect the 6000i to a circuit breaker or 7-amp fuse located at the power source (battery or switch panel). Connecting the 6000i to ship's power The 6000i is shipped with a 10-foot power cable that you can lengthen to a maximum of 25 feet: · for a cable length up to 15 feet, use 16-gauge wire or heavier · for a cable length from 15 to 25 feet, use 14-gauge wire or heavier If you lengthen the power cable, use an external fuse at the battery end as an added safety precaution. The fuse size should be chosen to be appropriate for the size of the smallest conductor in the circuit. See the NMEA or American Boating and Yachting Counsel specifications to find the correct fuse for your wiring. For the best protection from noise, connect the power wiring directly to the battery or dedicated electronics bus. The green ground wire should be connected directly to ship's ground. The power cable has an inline fuse to protect the vessel's wiring, and prevent electrical fires and damage to the unit. If you shorten or lengthen this cable, be sure to keep the inline fuse intact (or provide circuit breaker protection). Spare in-line fuses are not supplied with the unit and should be purchased locally to avoid loss of function. Page 10 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i Connect the wires in the power cable as follows. · red positive (+) · black negative (­) · green ship's ground NOTE: Grounding the 6000i to the vessel usually reduces interference. Without an earth grounding, performance may be reduced. Secure the green wire to the vessel's nearest grounding point. If a noise-free earth grounding point isn't available, cap and insulate the green wire--it shouldn't be used when an earth ground isn't available, or with systems using "floating" grounds. 6000i Installation Manual, Rev. G Page 11 SECTION TWO: Installing and wiring the 6000i Page 12 6000i Installation Manual, Rev. G SECTION THREE: Installing and wiring the antenna Choosing the best mounting location Before you drill or cut, choose a mounting location that meets the following criteria. The antenna should be mounted: · where there's enough mounting clearance to easily connect the cable · low on the vessel, and near the center, since motion caused by the vessel's roll, pitch and yaw can degrade speed-over-ground (SOG) and course-over-ground (COG) readings · away from the radiation plane of any INMARSAT or radar antennas, and away from any other high-power transmitting antennas (see Figure 8 on page 14) · high enough to provide an unblocked view of the sky in all directions, minimizing or eliminating any obstructions that block the antenna's view of the sky (the system can use satellites down to the horizon) · away from masts or objects that could "shadow" the antenna To avoid mutual interference among different antennas on the vessel, see the recommendations in Figure 8 below. This figure shows the minimum distances that should separate GPS/WAAS antennas from other antennas and physical mounting surfaces. Normally, these guidelines produce a relatively trouble-free installation; however, since every installation is unique, you may want to adjust these distances to the particular equipment. Before permanently installing the antenna, try temporarily installing it and using the 6000i to see if the location works well. Do not open the antenna (other than removing the top to install). There aren't any serviceable parts inside. Unauthorized tampering will automatically void the warranty. Antenna cable lengths You must observe the min/max cable length requirements for the GPS antenna shown in Table 7. Don't lengthen on shorten the cable beyond these limits. The AN150-P antenna is normally shipped with the 6000i. If you need to use a longer cable than can be used with that antenna, contact the factory about substituting a higher-gain AN-156-P antenna. 6000i Installation Manual, Rev. G Page 13 SECTION THREE: Installing and wiring the antenna Table 7: GPS antenna cable lengths Antenna AN150-P (standard) AN156-P (optional) Minimum length 20 feet 50 feet Maximum length 50 feet 100 feet Figure 7: Northstar AN150-P antenna Figure 8: Recommended separation distances between antennas Page 14 6000i Installation Manual, Rev. G SECTION THREE: Installing and wiring the antenna Mounting and wiring the AN150-P antenna The AN150-P is mounted onto a standard antenna mount. To complete this installation, you'll also need a standard antenna mount and extension mast and/or adapter with a side exit for the coaxial cable. A 50-foot length of RG-59 coaxial cable is supplied with the AN150-P antenna. 3.00 .91 ANTENNA O-RING ADAPTER 1.82 CAPTIVE SCREW Figure 9: AN150-P antenna Tools needed: · flat-bladed screwdriver · knife blade · Amphenol crimp tools One TNC connector is pre-attached to the antenna-end of the RG-59 coaxial cable. Connection to the antenna itself involves the following steps: 1. Remove the antenna base from the top by loosening the four captive screws in the base. 2. Screw the base onto the top of the antenna mount (standard 1"-14 marine thread). 3. Feed the open end of the supplied coax cable down through the antenna base and through the hollow core of the antenna mount. 4. Affix the TNC connector-end of the coax to the mating connector inside the upper half of the GPS antenna. Be sure to tighten it securely, as vibration can loosen the connection over time. In addition, protect the coax-to-antenna connection with liquid electrical tape or self-vulcanizing electrical tape. 5. Align the upper half of the antenna with the bottom half and tighten the four screws. Be careful not to over-tighten the screws, as this may deform the watertight seal between the two antenna halves. Next, we'll install the male TNC connector. 6000i Installation Manual, Rev. G Page 15 SECTION THREE: Installing and wiring the antenna 6. Strip cable jacket to the following dimensions (in inches), as illustrated in Figure 10: "Stripping the coax cable jacket," below: a=0.57, b=0.34, c=0.14, d=0.43. Do not nick the center conductor. Figure 10: Stripping the coax cable jacket 7. See Figure 11: "Flared cable braid," below: Slide outer ferrule on as shown. Slightly flare the end of cable braid, as shown, to facilitate insertion into inner ferrule. Figure 11: Flared cable braid 8. Place center contact onto center conductor so that it butts against the cable dielectric. Crimp the contact in place using Amphenol tool handle #227-944 and Cavity B of Die Set 227-980-3. 9. Install cable assembly into body assembly so inner ferrule slides over dielectric and under braid. Push cable assembly forward until contact seats in insulator. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule using Cavity A of tools specified above. The connector ferrule-to-cable junction can be sealed and protected using adhesive-lined heat shrink. Figure 12: Completed TNC connector 10. Connect the antenna to the female TNC connection at the back of the unit. Page 16 6000i Installation Manual, Rev. G SECTION FOUR: Networking the Northstar 6000i NOTE: This entire section can be ignored for a simple installation with no networking involved, or for an installation that involves only traditional NMEA connections. The 6000i uses Northstar's new N2 networking technology. N2 technology is based on the Ethernet standard, conforming to the IEEE 802.3u 100Base-TX specification (also referred to as "Fast Ethernet.") A single cable with standard connectors simply plugs into each unit. Using N2 technology, multiple 6000i displays can automatically: · Share charts between units. Charts from a cartridge inserted in the master unit are available on all networked units. Charts from a cartridge inserted into a slave unit are available on that unit. · Share all waypoints and routes between units. Any changes made to the waypoints and routes in one unit are copied to the other units with no action by the user. Waypoint and route navigation control is available from all networked units. · Share echosounder data from the Northstar 491 between units. The 491 can be controlled from any display unit. · Share radar data from Northstar radar between units. The radar can be controlled from any 6000i display. The radar overlay function can be used on only one display at a time. NTSC video is not shared over the network because of bandwidth limitations. A separate coaxial video cable must be run to each display unit that will display video. Waypoint and route transfer between a 6000i and a Northstar 951, 952, 957 or 958 is accomplished using the AUX port as described in "Using the Aux Port" starting on page 39. Waterproof Ethernet cables can be ordered from Northstar in a variety of lengths. Ethernet cables are not included with the unit, since types and lengths vary by installation. Networking setup In any N2 networked installation, one and only one 6000i must be designated as the master unit. All others are designated as slaves. All 6000i units are shipped from the factory configured as masters, and any units that will be used as slaves must be reconfigured before they are operational. To designate a 6000i as either master or slave, press and hold the STAR key for about a minute or so while turning the unit on. A special screen is displayed that allows selection of the proper mode. The GPS antenna must be connected to the master unit. It is recommended that the optional radar and/or echo sounder, and other NMEA devices also be connected to the master unit, for two reasons: 6000i Installation Manual, Rev. G Page 17 SECTION FOUR: Networking the Northstar 6000i · if an NMEA device is connected to a slave unit, that slave must be turned on and operating for that device to be functional across the network · should there be a failure in the master unit, a slave could be temporarily moved to that location, and this is easier to accomplish if all interfaces connect to that same unit However, NMEA devices can be connected to any networked unit, if necessary. The optional heading sensor must be connected to the same unit as the radar. Restrictions on networking There are only four restrictions on the use of N2 networking. These restrictions must be observed, or the network will not function. · one and only one master must be a part of any N2 network · the master unit must be turned on at all times when the system is in use · all units on the network must have the same software revision · a maximum of five units may be connected on any network If the master unit becomes unavailable for any reason, the user is prompted with instructions to temporarily designate a slave unit as a master. Technical details The networking port found on the Northstar 6000i and other Northstar N2 devices conforms to the electrical specifications set forth by the IEEE 802.3u 100Base-TX standard. This standard is also referred to as "Fast Ethernet." The cabling used is data grade category 5 or 5e Unshielded Twisted Pair (UTP) terminated with RJ-45 connectors on both ends. The standard allows for transmission of raw data at speeds of 10 and 100 Megabits per second depending on the device being communicated with. Although Fast Ethernet is a commonly used standard, particularly in computer Local Area Networks and peripherals, the 6000i should only be connected to equipment specified by Northstar. Installation Planning The two primary considerations in planning an installation are: · which connections need to be waterproof · how many devices will be connected (two, or more than two) Ethernet cables should be kept several inches away from power cables and other wiring that might generate interference (such as radar and echosounder cables). When necessary, Ethernet cables should cross these other cables at right angles. Page 18 6000i Installation Manual, Rev. G SECTION FOUR: Networking the Northstar 6000i Step 1: Waterproofing Dry locations If all components are located in dry areas and do not require waterproof cables and connectors, standard off-the-shelf Ethernet cables can be used. These cables are available in a variety of lengths and can be obtained from sources that carry computer networking supplies. The installer should ensure that the cable is category 5 or category 5e cable. Other cables, particularly voice grade cables, look very similar but will not work as part of the N2 system. Wet locations Any connectors exposed to the weather or possibility of exposure need to be waterproof. Cables can be ordered from Northstar with waterproof connectors installed on both ends, or (for installations that require passing the cable through a small hole or wiring tube) with a waterproof connector installed on one end and a kit containing all parts needed to field-install a waterproof connector on the other end. Cables are also available with a waterproof connector on one end and a non-waterproof connector on the other. Installation type All equipment is located in dry areas One or more N2 devices are located in exposed areas, and others (including the switch) are located in protected areas. Networking equipment required Commercially available standard Ethernet cables and switches can be used Use a standard Ethernet switch. Use cables with a waterproof connector on the exposed end and a standard open connector on the other end. Be sure to route the cables so that water does not find its way into the switch. Fully waterproof equipment such as that available from Woodhead Connectivity must be used. All N2 devices including the switch are located in exposed areas Step 2: Number of devices The initial survey should also determine whether or not an Ethernet switch will be needed. A switch is only necessary if the installation includes more than two N2 devices. Connecting a network of two devices The simplest way to interconnect a network consisting of just two devices is to use an Ethernet "crossover" cable. A crossover cable eliminates the need for an Ethernet switch. Connecting a network of more than devices When more that two devices are being connected, or if you wish to leave room for future expansion, use an Ethernet switch that serves as a common connection point for all devices. Switches are available in both standard and waterproof versions. Never use crossover cables with a switch. 6000i Installation Manual, Rev. G Page 19 SECTION FOUR: Networking the Northstar 6000i Ethernet cables After determining the need for waterproofing and the type of cable required as described above, select the specific cables needed: · waterproof or not (for each end) · crossover or straight through · both connectors installed, or one connector not installed for threading through a wiring tube or bulkhead hole The maximum cable length between any two devices should not exceed 100 meters. Using store-bought cables Non-waterproof cables obtained a local computer store can be used in the situations shown below. These cables and the units they connect to will be quickly destroyed by exposure to water, so use them only in completely protected locations. Again, be sure to use only category 5 or category 5e cables. Non-waterproof crossover cables (purchased locally) Flush-mounted units (dry) Crossover cable, both ends non-waterproof P/N N/A Length as needed Type Crossover Cable end 1 Non-waterproof Cable end 2 Non-waterproof Non-waterproof straight-through cables (purchased locally) Standard switch (in dry location) Straight-through cable, both ends non-waterproof P/N N/A Length as needed Type Straight-through Cable end 1 Non-waterproof Cable end 2 Non-waterproof Page 20 6000i Installation Manual, Rev. G SECTION FOUR: Networking the Northstar 6000i Cable styles available from Northstar Fully waterproof crossover cables The following waterproof crossover cables are available from Northstar for connecting exactly two N2 devices that are exposed to water. Crossover cable, waterproof both ends P/N WA575-A WA562-A WA563-A WA576-A Length 3 feet (1 m) 15 feet (5 m) 30 feet (10 m) 60 feet (20 m) Type Crossover Crossover Crossover Crossover Cable end 1 Waterproof Waterproof Waterproof Waterproof Cable end 2 Waterproof Waterproof Waterproof Waterproof All cables in the table above are normally stocked by the factory. Fully waterproof crossover cables with one end unwired The following cables are identical to those described above, except that one connector is not installed, so the cable can be fished through a hole or tube. A kit containing the second waterproof connector is included for installation by the technician (this requires special tools -- see page 25) Connector to be installed by technician Crossover cable, one end waterproof, other end unwired for fishing through small space P/N WA575-B WA562-B WA563-B WA576-B Length 3 feet (1 m) 15 feet (5 m) 30 feet (10 m) 60 feet (20 m) Type Crossover Crossover Crossover Crossover Cable end 1 Waterproof Waterproof Waterproof Waterproof Cable end 2 Waterproof ­ Not installed Waterproof ­ Not installed Waterproof ­ Not installed Waterproof ­ Not installed All cables in the table above are normally stocked by the factory. 6000i Installation Manual, Rev. G Page 21 SECTION FOUR: Networking the Northstar 6000i Semi-waterproof straight-through cables For applications where the Ethernet switch is mounted in a dry area, straight-through cables with waterproof connectors on one end and non-waterproof connectors on the other are available from Northstar. They are used to connect N2 devices Straight cables, exposed to water to equipment one end waterproof installed in a protected area. They have a waterproof connector on one end and an "open'" (non-waterproof) connector on the other end. Standard switch (in dry location) P/N WA578-A WA579-A WA580-A Length 15 feet 30 feet 60 feet Type Straight-through Straight-through Straight-through Cable end 1 Waterproof Waterproof Waterproof Cable end 2 Non-waterproof Non-waterproof Non-waterproof Cables in the table above are not stocked by the factory. Semi-waterproof straight-through cables with one end unwired The following cables are identical to those described above, except that one connector is not installed, so the cable can be fished through a hole or tube. A kit containing the second non-waterproof connector is included for installation by the technician (this requires special tools -- see page 25). Straight-through cables, semi-waterproof one end unwired for fishing through small space Standard switch for dry locations P/N WA578-B WA579-B WA580-B Length 15 feet (5 m) 30 feet (10 m) 60 feet (20 m) Type Straight-through Straight-through Straight-through Cable end 1 Waterproof Waterproof Waterproof Cable end 2 Non-waterproof ­ Not installed Non-waterproof ­ Not installed Non-waterproof -- Not installed Cables in the table above are not stocked by the factory. Page 22 6000i Installation Manual, Rev. G SECTION FOUR: Networking the Northstar 6000i Fully waterproof straight-through cables For applications where the Ethernet switch must be mounted in an exposed area, straight-through cables with waterproof connectors on both ends are available from Northstar, or can be purchased directly from Woodhead Connectivity, Ltd. An 8-port waterproof Ethernet switch (DC powered) can be purchased directly from Woodhead Connectivity, Ltd. Straight cables, Fully waterproof Waterproof switch P/N WA560-A WA561-A WA577-A Length 15 feet (5 m) 30 feet (10 m) 60 feet (20 m) Type Straight-through Straight-through Straight-through Cable end 1 Waterproof Waterproof Waterproof Cable end 2 Waterproof Waterproof Waterproof Cable WA 560-A in the table above is normally stocked by the factory. Fully waterproof straight-through cables with one end unwired The following cables are identical to those described above, except that one connector is not installed, so the cable can be fished through a hole or tube. A kit containing the second waterproof connector is included for installation by the technician (this requires special Straight-through cables, fully waterproof tools -- see page 25). one end unwired for fishing through small space Waterproof switch P/N WA560-B WA561-B WA577-B Length 15 feet (5 m) 30 feet (10 m) 60 feet (20 m) Type Straight-through Straight-through Straight-through Cable end 1 Waterproof Waterproof Waterproof Cable end 2 Waterproof ­ Not installed Waterproof ­ Not installed Waterproof -- Not installed Cables WA561-B and WA577-B in the table above are normally stocked by the factory. 6000i Installation Manual, Rev. G Page 23 SECTION FOUR: Networking the Northstar 6000i Contact information for Woodhead Connectivity is listed below: Woodhead Connectivity Ltd. 9 Rassau Industrial Estate Ebbw Vale Gwent NP23 5SD United Kingdom. Tel +44 (0)1495-356300 Fax +44 (0)1495-356301 The telephone number for US inquiries is 1-800-225-6243. Woodhead Connectivity's web page can be accessed at www.rjlnxx.com. Fabricating your own cables With the proper crimping tool, cable and connectors, the installer can also make non-waterproof cables of custom length. You will need the following tools: · wire stripper (Sargent 8450 or equivalent) · crimping tool (Sargent 2100 or equivalent) · crimping tool insert (Sargent 2100-08 or equivalent) Careful attention should be paid to wiring the connectors using the standard 100Base-TX wiring convention. It should be noted that good cabling is critical to the proper operation of the N2 system and if the installer is inexperienced in building 100Base-TX networking cables, a pre-made cable should be used. Flattening out the wires in the correct order for insertion into the RJ45 jack before crimping can be the most complex part of the job, and it must be done with care. Straight-Through Cable Wiring Green stripe 1 Green 2 1 Green stripe 2 Green 3 Orange stripe 4 Blue 5 Blue stripe 6 Orange 7 Brown stripe 8 Brown Factoryassembled end Orange stripe 3 Blue 4 Blue stripe 5 Orange 6 Brown stripe 7 Brown 8 Installerassembled end Crossover Cable Wiring Green stripe 1 Green 2 1 Orange stripe 2 Orange 3 Green stripe 4 Blue 5 Blue stripe 6 Green 7 Brown stripe 8 Brown Factoryassembled end Orange stripe 3 Blue 4 Blue stripe 5 Orange 6 Brown stripe 7 Brown 8 Installerassembled end Page 24 6000i Installation Manual, Rev. G SECTION FOUR: Networking the Northstar 6000i Installing waterproof connectors Carefully follow these instructions to install a waterproof connector (P/N KC386) or a non waterproof connector (P/N/ KC390) to an Ethernet cable. Improper installation can affect reliability or allow water leakage. þ 1. Route the WW206 cable through the HM1007 heat shrink tubing and the nut, lock, and body of the connector. 2. Use the wire stripper (Sargent 8450) to remove the jacket from the WW206 cable. 3. Install the wire to the RJ45 connector using the crimp tool (Sargent 2100 with insert 2100-08). 4. Insert the RJ45 connector to the connector body and tighten down the nut. 5. Position the heat shrink tubing on the connector body, so that the lock ring can slide back for installation and removal. 6. Apply heat to shrink the tubing. Switches Ethernet switches Ethernet switches allow for the interconnection of more than N2 devices. Each N2 device can exchange data with any other N2 device connected to the switch. For non-waterproof switches, any standard 10/100 Mbit Ethernet switch can be used. These devices generally come with a "Wall Wart" type of a power adapter which is plugged into a 110V AC power outlet. Fully waterproof, DC powered switches are available from Woodhead Connectivity Ltd. The Northstar 6000i has been tested with the following Ethernet switches using standard Category 5 cables: Manufacturer Netgear ADAM Model FS108 6520 Northstar P/N Speed(Mbits) 10/100 Auto Ports 8 5 SW103 Check-out of the N2 networking is described in Section 5. 6000i Installation Manual, Rev. G Page 25 SECTION FOUR: Networking the Northstar 6000i Page 26 6000i Installation Manual, Rev. G SECTION FIVE: Checking out the system Turning the 6000i on and off To turn on the 6000i, gently and briefly press the PWR key. The unit emits several short beeps as it displays the START-UP screen, then performs a series of self-tests to check its critical components and functions. Next, a message is shown reminding against relying on the 6000i's chart cartography as the only means of safe navigation. To turn the unit off, press and hold the PWR key for several seconds, until it turns off. Inserting chart cartridges The 6000i uses either Navionics Classic cartridges or XL3 cartridges. Older style Navionics cartridges (used with Northstar 900 series navigators) cannot be used with the 6000i. Cartridges can be inserted or removed at any time, even if the unit is turned on. The cartridge slot is located behind the 6000i's keypad, which opens as shown in Figure 13. The latch is at the left edge of the door. Push it to the right to open the door. SPLIT IN OUT PYS WAYUTES RO SAVE MOB The cartridge only fits one way. If it doesn't slide in smoothly, try the other Figure 13: Inserting a cartridge way. Insert the cartridge gently but firmly with one straight, smooth motion. A cartridge can be safely inserted or removed while the 6000i is turned on. Be sure to close the door securely to avoid water penetration! Checking satellite status To see information about signals from the satellites, press POSITION and then Sat Info. The satellite map on the GPS SATELLITES screen shows the current location of the satellites in the sky. The 6000i displays GPS satellites as circles; WAAS satellites as ovals. You can check the quality 6000i Installation Manual, Rev. G Page 27 SECTION FIVE: Checking out the system of their signals by looking at each satellite's Signal-to-Noise Ratio (SNR). The higher the ratio, the better the quality. GPS satellite number 3 WAAS satellite number Figure 14: Satellites on the GPS satellites screen Although the U.S. government identifies WAAS satellites by their pseudo random number (PRN)--a three-digit number ranging from 120 to 138--the 6000i identifies them by two-digit numbers ranging from 33 to 51. For example, the satellite for the Atlantic Operating Region (AOR) is PRN 122, which the 6000i displays as 35. See Table 8 below for the identification numbers for WAAS satellites that may be displayed on the screen. Table 8: WAAS satellite identification numbers PRN ON GPS SATS SCREEN 120 33 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Checking DGPS status If you have connected a SC-104 compatible beacon receiver, press DGPS INFO from the GPS POSITION screen to display the DGPS STATUS screen. Check for low noise levels and mid-range SNR readings. Installation-test checklist To check-out the 6000i system after installation: 1. Turn on the 6000i, then check for the presence of GPS and WAAS. 2. Review the functions: With a chart cartridge inserted, check that the CHART screen is displayed. (Be sure to close the chart door securely.) 3. Confirm that the GPS RECEIVER options are at the desired setting. Press the STAR key to display the OPTIONS/SERVICE INFO screen, then press the RECEIVER OPTIONS menu key to display the RECEIVER OPTIONS screen. If necessary, use the cursor pad to move the arrow, press EDIT, change to the desired setting, then press ENTER. Page 28 6000i Installation Manual, Rev. G SECTION FIVE: Checking out the system For more in-depth information about troubleshooting the 6000i installation, see "SECTION SEVEN: Troubleshooting and servicing the 6000i system" starting on page 45. Checking the N2 network If N2 networking connections are used, they can be checked by turning all units on (making sure that one has been designated as the master). Then perform the following test on any unit: 1. Press the STAR key several times to display the OPTIONS/SERVICE INFO screen. 2. Press the MORE menu key to display the MORE OPTIONS / SERVICE INFO screen. 3. Press the N2 Status menu key. 4. All units detected by the networking software are listed, with their model number and serial number. 5. Check that all units are present. If any are missing from the list, check their cabling and master slave designation. Check that the switch (if present) has power and that its status lights are flashing for all connected units. 6000i Installation Manual, Rev. G Page 29 SECTION FIVE: Checking out the system Page 30 6000i Installation Manual, Rev. G SECTION SIX: Interfacing the 6000i system This section describes the use of the NMEA, AUX, VGA and VIDEO connections. For N2 Networking using the Ethernet connections, see "SECTION FOUR: Networking the Northstar 6000i" beginning on page 17 A typical fully-loaded system with all options installed might be wired as follows:. Connector Port NMEA 1 Direction IN OUT IN Device Heading Sensor Autopilot and other NMEA RS-422 devices Radar data Radar control Beacon Receiver RS-232 data copied from Port 1 Remote honk, 200 ppnm or remote power control Sounder data Sounder control VGA video out to computer monitor or other 640 X 480 resolution display Video in from any NTSC video source NMEA 2 NMEA RS-232 OUT HONK OUT OUT OUT IN IN AUX AUX OUT VGA VGA OUT VIDEO VIDEO IN 6000i Installation Manual, Rev. G Page 31 SECTION SIX: Interfacing the 6000i system The NMEA connector The 6000i's NMEA connector contains the following functions: NMEA Port 1, NMEA Port 2, RS-232 Port, and the "Honk," "200 ppnm" or "remote power control" signal. Wiring the NMEA connector pins Table 9: NMEA connector pins Description NMEA port 1 input A NMEA port 1 input B NMEA port 1 input ground NMEA port 1 output A NMEA port 1 output B NMEA port 1 output ground NMEA port 2 input A NMEA port 2 input B NMEA port 2 input ground NMEA port 2 output A Wire color brown blue white with blue stripe violet gray blue with white stripe white with brown stripe brown with white stripe white yellow orange black tan green red white with orange shield orange with white stripe pink Pin 3 1 4 12 7 8 6 2 5 15 11 10 17 16 18 9 13 14 Figure 15: NMEA connector pin configuration