6000i NETWORKED NAVIGATION SYSTEM INSTALLATION MANUAL Revision G Part Number GM6KIM Northstar a unit of Brunswick New Technologies Marine Electronics 30 Sudbury Road Acton, Massachusetts 01720 www.NorthstarNav.com Service: 978/897-6600 Sales: 800/628-4487 Contents SECTION ONE: Introducing the 6000i - - - - - - - - - - - - - - - - 1 Checking the 6000i package - - - - - - - - - - - - - - - - - - 1 SECTION TWO: Installing and wiring the 6000i Bench-testing the 6000i - - - - - - - Mounting the 6000i - - - - - - - - - Wiring the 6000i - - - - - - - - - - - 5 5 5 8 SECTION THREE: Installing and wiring the antenna - - - - - - - - - 13 Choosing the best mounting location - - - - - - - - - - - - - 13 Mounting and wiring the AN150-P antenna - - - - - - - - - - 15 SECTION FOUR: Networking the Northstar 6000i - - Restrictions on networking - - - - - - - - - - Connecting a network of two devices - - - - - Connecting a network of more than devices - - Networking setup - - - - - - - - - - - - - - SECTION FIVE: Checking out the system Turning the 6000i on and off - - Checking satellite status - - - - Checking DGPS status - - - - - Installation-test checklist - - - - 17 18 19 19 17 27 27 27 28 28 31 32 38 39 43 43 SECTION SIX: Interfacing the 6000i system The NMEA connector - - - - - - Configuring the RS-232 port - - - Using the Aux Port - - - - - - - - - Connecting the 6000i to a remote display Connecting the 6000i to a video camera - - SECTION SEVEN: Troubleshooting and servicing the 6000i system - - 45 Troubleshooting installation problems - - - - - - - - - - - - - 45 Getting technical support - - - - - - - - - - - - - - - - - - - 47 APPENDIX A: 6000i system technical specifications - - - - - - - - - 51 SECTION ONE: Introducing the 6000i Checking the 6000i package The Northstar 6000i is a networked color GPS navigation family that you can connect to a wide variety of optional equipment, including the Northstar 491 echo sounder, Northstar radar, and VGA displays. Other optional interfaces include any NTSC- or PAL-compatible video sources, such as a video camera, TV, DVD, or VCR. For installation instructions for the Northstar 491 or Northstar radar, see the Northstar 491 Installation Manual (P/N GM495) or the Northstar Radar Installation Manual (P/N GMKRadIM or GMRad2KIM). Table 1: 6000i parts list Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Part name 6.4" unit 6000i unit Flush-mount hardware kit Flush-mount gasket Flush-Mounting Template Yoke-mount kit Sunshield WAAS/GPS antenna and cable TNC connector for antenna cable 10-foot power cable with 7-amp fuse 10-foot NMEA interface cable Connector dust cover Northstar 6000i Installation Manual Northstar 6000i Operator's Manual Quick Pocket Reference Owner registration card Limited Warranty Statement Navionics slip sheet Parts kit (see next page) -- -- -- 6K6 6K6FM-A -- GT6K6 6K6YM-A XP793 8.4" unit 6K8 6K8FM-A -- GT6K8 6K8YM-A XP784 Part number 10.4" unit 6K10 6K10FM-A -- GT6K10 6K10YM-A XP789 12" Unit 6K12 6K12FM-A HG420 GT6K12 -- XP821 15" unit 6K15 6K15FM-A HG412 GT15 -- XP817 AN150-P (AN-156-P Optional) -- -- WA535-B WA215 KC398 GM6KIM GM6KUM -- GD671 GD683 GM988 6K-PK 15-PK GM6K12QR -- -- KC285 6000i Installation Manual, Rev. G Page 1 SECTION ONE: Introducing the 6000i To connect multiple units using Northstar's N2 technology, Ethernet cables must be purchased separately (see "SECTION FOUR: Networking the Northstar 6000i" starting on page 17). Table 2: Parts Kit contents for 6.4", 8.4", and 10.4" 6000i (P/N 6K-PK) Qty 1 4 4 4 4 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 6-32, for flush-mounting Threaded stud, 6-32, for flush mounting Lockwasher, # 6, for flush mounting Flat washer, #6, for flush mounting TNC connector for antenna cable Part number FF211 HN300 HS610 HW300 HW405 KC285 Table 3: Parts Kit contents for 12-inch 6000i (P/N 6K12-PK) Qty 1 12 12 12 12 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 8-32, for flush-mounting Threaded stud, 8-32 x 2 1/4, for flush mounting Lockwasher, #8, for flush mounting Flat washer, #8, for flush mounting TNC connector for antenna cable Part number FF211 HN421 HS605 HW400 HW405 KC285 Table 4: Parts Kit contents for 15-inch 6000i (P/N 15-PK) Qty 1 12 12 12 12 1 Part name Spare fuse (7A fast-blow 5 x 20mm) Hex nut, 8-32, for flush-mounting Threaded stud, 8-32 x 2 1/4, for flush mounting Lockwasher, #8, for flush mounting Flat washer, #8, for flush mounting TNC connector for antenna cable Part number FF211 HN421 HS605 HW400 HW405 KC285 Page 2 6000i Installation Manual, Rev. G SECTION ONE: Introducing the 6000i Table 5: 6000i Optional equipment Part name Ethernet cables Remote control and batteries Spare batteries for remote control Additional antenna cable Northstar Echosounder Northstar Radar Part number See Section 4 6KRMC-A BL134 WC255 or WC263 6000i Installation Manual, Rev. G Page 3 SECTION ONE: Introducing the 6000i Page 4 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i WARNING! Before starting the installation, be sure to turn electrical power off. If power is left on or turned on during the installation, fire, electrical shock, or other serious injury may occur. Be sure that the voltage of the power supply is compatible with the 6000i's voltage rating of 10 to 36 volts DC. Connecting to the wrong power supply can cause fire or damage to the equipment. Be sure to ground the equipment to prevent electrical shock and mutual interference. Be sure to use a 7-amp fast-blow fuse in the supplied power cable. Using the wrong fuse can cause fire or damage to the 6000i. Bench-testing the 6000i Northstar recommends bench-testing the 6000i with a GPS antenna before installing it onto the vessel. Bench testing ensures that the equipment is fully operational, and lets the unit collect the current almanac and ephemeris data and a local position fix, which results in less on-board installation time. Mounting the 6000i CAUTION! Proper installation of the Northstar 6000i is critical to accurately receive and effectively use GPS/WAAS signals under a wide variety of weather conditions. Keep the following safe compass distance from the 6000i: 1.0m standard, 0.8m steering. Choosing the best mounting location Choose the mounting location carefully before you drill or cut. The 6000i should be installed in an accessible, dry location where the operator can easily use the controls and clearly see the display screen. Be sure to leave a direct path for all of the cables. The display screen is high-contrast and anti-reflective, and is viewable in direct sunlight, but for best results, install the 6000i out of direct sunlight. The chosen location should have minimal glare from windows or bright objects. If the 6000i is yoke-mounted low, tilt the unit back for best viewing contrast. 6000i Installation Manual, Rev. G Page 5 SECTION TWO: Installing and wiring the 6000i Mounting dimensions Figures 1 ­ 5 show the overall unit dimensions. 10.1 1.8 3.12 9.1 6.4" 6.25 7.5 Dimensions in inches Figure 1: Dimensions (6.4" unit) 12 1.8 3.12 11 8.4" 7.6 9 Dimensions in inches Figure 2: Dimensions (8.4" unit) 13.5 1.8 3.12 12.5 10.4" 8.75 9.75 Dimensions in inches Figure 3: Dimensions (10.4" unit) Page 6 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i 14.0 10.5 12" 10.5 4.4 Dimensions in inches Figure 4: Dimensions (12" unit) (Flush-mount only) Dimensions in inches Figure 5: Dimensions (15" unit) (Flush-mount only) Flush-mounting When flush mounting, leave sufficient clearance space behind the unit for all of the cables and connectors. Clearance is also required on the right side of the unit for opening the chart cartridge door (not necessary for the 12" or 15" units). Flush mounting requires good ventilation behind the mounting panel. Poor ventilation may cause the 6000i to overheat, which, in turn, will cause the screen brightness to dim. For overall width and height requirements, see the Northstar 6000i 6000i Installation Manual, Rev. G Page 7 SECTION TWO: Installing and wiring the 6000i Flush-Mounting Template, which you can use to drill the mounting holes and cut the mounting panel in the exact recommended locations. CAUTION! When flush mounting, be sure to mount the 6000i on a flat surface. Mounting on a curved surface can result in water leaks. Do not overtighten the mounting screws; you may damage the case and compromise its waterproof seal. This type of physical damage will void the warranty. Use the supplied flush-mount template to cut the hole for the 6000i, and use the supplied gasket between the 6000i and the instrument panel to help seal against water penetration. The use of anti-seize compound on the flush-mount studs and nuts is recommended. The parts kit contains the appropriate number of threaded studs, flat washers, lock washers, and hex nuts for flush mounting. Yoke-mounting For recommended mounting clearances, see Figures 1 ­ 3 on the previous pages. Leave additional clearance for opening the cartridge door on the right side of the unit. The 12- inch and 15-inch models are designed for flush-mounting only. When yoke-mounting, the four plastic "poker chips" are inserted into the holes in the unit and the yoke. It may be helpful to apply a dab of RTV or other adhesive to keep them in place during installation, especially if the unit will be removed and replaced frequently. Wiring the 6000i Avoiding cable wiring shortcuts Most installation problems are caused by shortcuts taken with system cables. When wiring the 6000i, follow the guidelines below. DON'T DO THIS! · Don't make sharp bends in the cables · Don't run cables in a way that allows water to flow down into the connectors DO THIS! · Do make drip and service loops · Do tie-wrap all cables to keep them secure · If cables are shortened, lengthened, or re-terminated, do seal and protect all wiring connections · Do leave room at the back to install and remove cables Page 8 6000i Installation Manual, Rev. G SECTION TWO: Installing and wiring the 6000i The interface connectors Interface connectors are shown in Figure 6: "Interface connectors," below. The functions of these connectors are described in Table 6. Interfacing is described in detail in Section Six, beginning on page 31. NTSC VIDEO INPUT FUSE (7 Amp) GPS ANTENNA POWER NMEA ETHERNET AUX VGA (video out) REAR VIEW OF 6000i 6.4" unit shown (all units use same connector layout) Figure 6: Interface connectors Table 6: Interface connector functions Connector name NMEA (18-pin connector) Connector function(s) NMEA Port 1 input/output NMEA Port 2 input/output RS-232 Port Honk alarm/200 ppnm Ethernet (RJ-45) GPS (TNC coaxial 50 Ohm) N2 Networking Connects to... NMEA devices: autopilot, heading sensor, etc. Same as NMEA Port 1, or Northstar radar SC-104, NMEA devices, or remote power control Remote honk alarm, or speed indicator Another 6000i or other N2-compatible device (N2 is Northstar's proprietary format) AN150-P GPS antenna GPS antenna input 6000i Installation Manual, Rev. G Page 9 SECTION TWO: Installing and wiring the 6000i Table 6: Interface connector functions (continued) Connector name AUX (6-pin connector) POWER (3-pin connector) VGA (15-pin D connector) NTSC VIDEO INPUT (BNC coaxial 75 Ohm) Connector function(s) RS-422/NMEA input/output Connects to... Northstar 491 echo sounder, or older Northstar units for database transfer 10 to 36 VDC, 30 watts Remote display Any NTSC-compatible video source Power input Video output Video input Electrical power requirements The 6000i is a negative-ground system that's reverse-polarity protected. Power requirement is 10 VDC minimum to 36 VDC maximum, using at least 16-gauge connecting wire. CAUTION! To protect the power wiring, Northstar strongly recommends that you connect the 6000i to a circuit breaker or 7-amp fuse located at the power source (battery or switch panel). Connecting the 6000i to ship's power The 6000i is shipped with a 10-foot power cable that you can lengthen to a maximum of 25 feet: · for a cable length up to 15 feet, use 16-gauge wire or heavier · for a cable length from 15 to 25 feet, use 14-gauge wire or heavier If you lengthen the power cable, use an external fuse at the battery end as an added safety precaution. The fuse size should be chosen to be appropriate for the size of the smallest conductor in the circuit. See the NMEA or American Boating and Yachting Counsel specifications to find the correct fuse for your wiring. For the best protection from noise, connect the power wiring directly to the battery or dedicated electronics bus. The green ground wire should be connected directly to ship's ground. The power cable has an inline fuse to protect the vessel's wiring, and prevent electrical fires and damage to the unit. If you shorten or lengthen this cable, be sure to keep the inline fuse intact (or provide circuit breaker pr ...