MANUAL DEL USUARIO MANUAL DEL USUARIO SERVICE MANUAL SERVICE MANUAL MANUEL D'ENTRETIEN MANUEL D'ENTRETIEN LIBRETTO D´USO LIBRETTO D´USO SERVICE MANUAL ENGLISH Brief introduction 250 EC QUAD embodies the experience and essence of world motorcycle technology. It adopts single-cylinder four-stroke air -cooled engine newly developed by our company, and employs the devices of carburettor carbruetor, wet automatic centrifugal clutch, fivespeed shifting, through driving, reverse driving hand pulled recoil starter and eletricstarter in combination, CDI electric ignition, pressure splash lubrication system, etc, which are good in performance.This QUAD is novel and bright in design,having moved, streamlined model and luxury decoration design, and it meet the national standard in noise and dirt drainage, specially it embodies the great power, reliability, endurance, being an ideal transportation facility for QUAD funs. The correct operation and maintenance are the prerequisites at your safety riding of the QUAD, and also can reduce the fault of the QUAD and keep its best performance. So please read this manual to understand its basic operation,repair and maintenance methoels The information contained here in all relates to the QUAD of the current design and is subject to changes by our company according to the demands of market and users without notice. If you have any questions, please consult with our motorcycle dealer. We are welcome for you precious advice and suggestions. Our company has established many service centers (stations,points), with specially-tranined technical personnel in operation and maintenance, please contact with our motorcycle dealer and service center (stations, points). Our company consisitantly adheres to the principle of quality first users upmost, reputation foremost and be ready to provide you with high quality service. -1- IMPORTANT INFORMATION FOR OPERATION WARNING Injury or death could be result from failure to follow WARNING instructions when you are operating inspecting or repairing the QUAD. A CAUTION indicates special precautions that must be taken to avoiddamage to the QUAD. A NOTE provides information can make your operation in the QUAD easier or clearer. CAUTION NOTE -2- Content Safety information.....................................................5 Description and machine identification .....................9 Control functions.....................................................11 Main switch .............................................................11 Indicator lights ........................................................11 Handlebar switches ................................................11 Start switches .........................................................11 Light switches .........................................................12 Throttle lever...........................................................13 Speed limiter...........................................................13 Front brake lever ....................................................14 Rear brake pedal and lever ....................................14 Parking brake .........................................................15 Shift pedal...............................................................16 Drive select lever ....................................................16 Recoil statrer ..........................................................16 Fuel tank cap ..........................................................17 Fuel cock ................................................................17 Seat ........................................................................17 Storage box ............................................................18 Front carrier ............................................................18 Rear carrier.............................................................18 Rear shock absorber ..............................................18 Spring preload adjustment......................................18 Pre-operation checkes............................................19 Front and rear brakes .............................................19 Fuel.........................................................................20 Engine oil ................................................................21 Lubrication oil of gear case.....................................21 Throttle lever...........................................................21 Fittings and Fasteners ............................................21 Lights ......................................................................21 Switches .................................................................21 Battery ....................................................................21 Tires........................................................................22 How to measure tire pressure ................................22 Tire wear limit .........................................................23 Operation ................................................................24 Starting an engine ..................................................24 Starting a cold engine.............................................24 Starting a warm engine...........................................24 Prewarming ............................................................24 Drive select lever operation and reverse driving .................................................25 Shifting....................................................................26 To start out and accelerate.....................................26 To decelerate..........................................................26 Engine breakrin ......................................................27 -3- Accessories ............................................................28 Loading ...................................................................28 Ride with care .........................................................28 Speed limit valve ....................................................30 Exhaust silencer ....................................................30 Turning ...................................................................31 Climbing slope ........................................................32 Riding downhill .......................................................33 Crossing depression ...............................................33 Crossing through shallow water .............................33 Riding over rough terrain ........................................34 Slipping ...................................................................34 Periodic maintenance and adjustment ...................35 Operation manual and tool kit.................................35 Periodic maintenance /Lubrication .........................36 Engine oil ................................................................38 Lubrication oil of gear case.....................................40 Replace of lubrication oil of gear case....................40 Spark plug inspection .............................................41 Air filter cleaning .....................................................42 Carburetor adjustment ............................................43 Idle speed adjustment ............................................43 Valve clearance adjustment ...................................44 Throttle lever adjustment ........................................44 Front and rear brake shoe inspection.....................44 Front brake lever free play adjustment ...................45 Rear brake adjustment ...........................................46 Clutch adjustment ...................................................47 Cable inspection and lubrication.............................48 Brake and shift pedal/brake lever lubrication Steering vertical tube lubrication ............................48 Wheel removal........................................................48 Wheel installation ...................................................49 Fuse replacement ...................................................50 Replacing the headlight bulb ..................................51 Spark arrester cleaning ..........................................52 Cleaning and storage .............................................52 Cleaning .................................................................52 Storage ...................................................................53 Main data and specification ....................................54 Maintenance record ................................................56 Electric wiring diagram ...........................................57 -4- SAFETY INFORMATION This operation manual includes important safty and maintenance information. When reselling the QUAD TO THE NEXT BUYER. The operation manual should be passed on together with it because the next user also need the manual. Please read the manual carefully before driving the new. If failed to conform the requirements described in the manual. It will be easy to cause injuries and deaths. WARNING - Read this manual carefully and follow the operating procedures and methods described in this manual. - Never operate an QUAD without proper training or instruction. - A child under 16 years old should never operate an QUAD. Never allow drive of an QUAD by an individal person if he or she does not have the abilities to operate it safely. - Always avoid driving an QUAD on any paved surfaces, including sidewalks, driveways, parking lots and streets. - Never operate an QUAD in any public street, road or highway.even a dirt or gravel one. - Never drive an QUAD without wearing an approved motorcycle helment that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket.and long pants. - Never consume alcohol or drugs before or while operating this QUAD. - Never operate at speeds too fast.always drive at low speed on dusty surface. - Always inspect your QUAD each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this maunal. - Always keep both hands on the handlebars and both feet on the footboards of the QUAD during operation. - Never operate on excessively rough, slippery or loose terrain unless you have learned and d practiced the skills necessary to control the QUAD on such terrain. Always be especially cautious on these kinds of terrain. - Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed. - Never drive the QUAD on hills too steep for the QUAD or for your abilities. Practice on smaller hills before attempting larger hills. - Always follow proper procedures for climbing hills as -5- described in this manual. Check the terrain carefully before starting up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed. - Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before starting down any hill. Shift your weight backward.Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible. - Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces, shift your weight to the uphill side of the QUAD. Never attempt to turn the QUAD around on any hill until you have mastered the turning technique described in this manual on level ground .Avoid crossing the side of a steep hill if possible. - Avoid crossing the steep hills. - Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintaina steady speed when climbing a hill. If you stall or roll backwards. Follow the special procedure for braking described in this manual. - Always check for obstacles before operating in a new area.Never attempt to operate over large obstacles,such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. - Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremly slippery surfaces, such as ice. Go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control. - Never operate an QUAD in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after wiping water away. If necessary,apply them several times to let ...