Full Overlay Door Panel Installation Instructions for Models 2075 DWR and CO2075DWR U-Line Corporation P Box 245040 · Milwaukee, WI 53224-9540 .O. Phone 414.354.0300 · FAX 414.354.7905 www.U-LineService.com Printed in U.S.A. P/N 30012 OVERLAY PANEL KIT PARTS Part Number 42120 42121 Description Spacer Nylon 3/8 OD x .19 ID Screw #10 x 5/8 Round Head Quantity 5 5 Full overlay drawer panels completely cover the drawer frames and handle to give a built-in appearance. Table 1. Full Overlay Panel Dimensions Panel Dimensions 23-3/4" wide X 14-3/4" high. See Figure 1 for screw locations to mount panel to door. · The total weight of both drawer panels must not weigh more than 20 lbs. · The thickness of the drawer panel must be 3/4". TOP OF WOOD PANEL VINYL COATED STEEL PANEL 14-3/4" 11-13/16" 5/32" X 3/8" DEEP 5 PLACES 1" 1" 11-7/8" 23-3/4" 1" DWR_OL_004b Figure 1 Remove existing drawer front from cabinet: 1. Open drawer. Pull door gasket (Figure 2) out of the groove (top edge of door only). Start in the middle and pull outward, moving toward the edge. This may take some force. Remove the two screws located on both sides of the lower handle. Remove the handle (Figure 3). Slide the existing drawer panel and cardboard spacer out of the drawer frame. Discard the spacer. HANDLE GASKET SCREW 2. DWR_OL_001 Figure 2 3. Attaching the full overlay panel: 4. If required, attach optional cabinet handle hardware to the overlay panel at this time. If an optional cabinet handle is installed, make sure the mounting screw heads are countersunk. BACK OF WOOD PANEL SIDE OF WOOD PANEL DOOR PANEL TAPE DWR_OL_002 Figure 3 NOTE: For 1/2" gap between top and bottom panels, this dimension must be 11/32". 11/32" BOTTOM 3/8" BOTH SIDES BOTTOM OF WOOD PANEL DWR_OL_003a Figure 4 5. On a clean surface, place the wood panel face down and tape the existing drawer panel (removed in step 3) on the back of the wood panel (Figure 4) and drill the five (5) holes (5/32" drill 3/8" deep) through the drawer panel and 3/8" into the wood panel (Figure 1). Remove tape from the drawer panel, and enlarge the five holes in the front panel using a .201" drill (#7) drill. Attach the drawer panel to the wood panel using #10 x 5/8" (P/N 42121) wood screws and nylon spacers (P/N 42120). The nylon spacers fit between the wood panel and the drawer panel as shown (Figure 5). TYPICAL WOOD PANEL DRAWER PANEL 6. #10 X 5/8" ROUND HEAD SCREW FIVE REQUIRED PLASTIC SPACER FIVE REQUIRED DWR_OL_005 Figure 5 Drawer panel and wood panel must be aligned properly or drawer will not operate correctly. Assembling the drawer and wood panel: 7. 8. 9. Install the overlay panel by sliding the drawer panel back into the drawer frame. Replace the handle assembly and secure with the two screws removed in Step 2. Starting at the corners and working toward the center, push the drawer gasket back into place. ...