User manual 3M 1800 SERIES OVERHEAD PROJECTORS - ILLUSTRATED PARTS BREAKDOWN

Revision F, 12/10/2004 1800 Overhead Projector Illustrated Parts Breakdown 3M Visual Systems Department 6801 River Place Boulevard Austin, Texas 78726-9000 OHP Service Documentation Resource Copyright © 3M 2004. All Rights Reserved 78-6970-7536-0 Revision History Original Issue date: 10/2001 The release date, revision level, pages changed and a description of the modifications are listed below. Revision Rev A Rev B Rev C Date 10/2001 1/2002 6/2002 Page(s) Changed All pages Figure 1 All pages Description First edition released Added Light Shield Kit Individual parts combined into modules and kits Added Post Handle, Lamp Module kit content, OUS motor, and U.S. Roll Film Kit. New art and parts listings for kits, modules, and individual parts. Figure numbers and most tables have new layout. New Arm Kit names and part numbers. New Arm section added for S/Ns above 18040828. Added On/Off Button Kit to Top Cover art. New Top Cover section added for clipped-in glass. New 120V Fan Motor name and part number. New 120V and 230V Fan Motor names and part numbers. New information added. Rev D 8/2002 Figures 5, 8-14 Rev E 6/2003 All pages All pages Section 4, Page 9 Section 5, Pages 10 and 11 Section 7, Page 14 Rev F 10/2004 Section 8, Pages 16 and 17 Section 18, Page 29 Section 19, Page 31 Appendix A All rights reserved. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or by any means-graphic, electronic, or mechanical, including photocopying, taping or information storage and retrieval systems-without written permission of 3M Visual Systems Division. i 3MTM Overhead Projector 1800 Table of Contents Illustrated Parts Breakdown TABLE OF CONTENTS .............................................................................................................................................................0 ILLUSTRATED PARTS BREAKDOWN (IPB) ..............................................................................................................................1 QUICK REFERENCE PARTS INDEX...........................................................................................................................................2 SECTION 0. MACHINE OVERVIEW ........................................................................................................................................3 SECTION 1. INVERTED HEAD ASSEMBLY..............................................................................................................................4 SECTION 2. OPEN HEAD ASSEMBLY.....................................................................................................................................5 SECTION 3. CLOSED HEAD ASSEMBLY.................................................................................................................................6 SECTION 4. ARM ASSEMBLY (SERIAL NUMBER 18040827 AND BELOW) ..............................................................................8 SECTION 5. ARM ASSEMBLY (SERIAL NUMBER 18040828 AND ABOVE) ............................................................................10 SECTION 6. POST MOUNTING HARDWARE..........................................................................................................................12 SECTION 7. TOP COVER ASSEMBLY (WITH TAPED-IN STAGE GLASS) ..................................................................................14 SECTION 8. TOP COVER ASSEMBLY (WITH CLIPPED-IN STAGE GLASS)................................................................................16 SECTION 9. BASE ASSEMBLY .............................................................................................................................................18 SECTION 10. LAMP HOUSING (SINGLE ENX/FXL).............................................................................................................20 SECTION 11. LAMP HOUSING (DUAL ENX/FXL)...............................................................................................................21 SECTION 12. LAMP HOUSING (SINGLE FNT)......................................................................................................................22 SECTION 13. LAMP HOUSING (DUAL FNT) ........................................................................................................................23 SECTION 14. LAMP HOUSING (DUAL EVD) .......................................................................................................................24 SECTION 15. LAMP ASSEMBLY...........................................................................................................................................25 SECTION 16. COOLING FAN ASSEMBLY..............................................................................................................................26 SECTION 17. ROLL FILM KIT ..............................................................................................................................................27 SECTION 18. WIRE JUMPERS (ENX AND FXL) ..................................................................................................................28 SECTION 19. WIRE JUMPERS (EVD AND FNT) ..................................................................................................................30 SECTION 20. PLASTIC PARTS KIT .......................................................................................................................................32 SECTION 21. SMALL ELECTRICAL PARTS KIT.....................................................................................................................32 SECTION 22. HARDWARE KIT.............................................................................................................................................33 APPENDIX A ­ 1800 (U.S.) SPECIFICATIONS..............................................................................................................34 APPENDIX A ­ 1800 (O.U.S.) SPECIFICATIONS..........................................................................................................36 IMPORTANT NOTICE 3M reserves the right to sell or furnish NEW OR RECONDITIONED PARTS. New and reconditioned parts are covered by the same 3M new parts limited warranty. © 3M 2004 0 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Illustrated Parts Breakdown (IPB) This Illustrated Parts Breakdown (IPB) Manual contains the information necessary to locate and identify assemblies, sub-assemblies, and specific parts of the 1800 Overhead Projector. Part Numbers All components available on a replacement basis are listed with their 3M identification number. The parts identification list opposite each illustration provides the description adequate to identify components. If the component is available only as part of the next higher assembly, the description column provides the next higher assembly description or identification number. Locating and Identifying a Part If physical appearance and general location of an item are known: 1. Use the IPB Section Titles to help determine which assembly or sub-assembly includes the item. 2. Refer to the view for the assembly or sub-assembly and locate the item on the exploded view. Match the part callout number to the corresponding number in the parts list. 3. Parts shown inside a dashed box can only be ordered as an assembly. Any part or mounting hardware shown outside the box is not included with the assembly. Machine Identification Plate The serial number plate for the 1800 is located on the bottom panel of the projector. The Machine Identification Plate is divided into the following components: 1. Product Name: The specific version number of the projector. 2. Model Number/Alpha Code: The series number of the projector followed by a three or four character alpha code identifier. The Alpha Code indicates the design level, specific product characteristics, power cord or distribution specific to a country. 3. Lamp: The electrical rating of the lamp. 4. MFG Code: The MFG Code indicates the year and quarter the projector was built. 5. S/N: The serial number assigned to this projector. 1 2 5 4 3 MFG Code Letter K L M A C 2001 2002 2003 2004 2005 1 2 3 4 1 Digit Jan-Mar Apr-Jun Jul-Sep Oct-Dec Jan-Mar Ordering Parts When ordering parts, include the following information: 1. 2. 3. 4. Machine model number and serial number. Parts identification number. Part description. Quantity required. For U.S. retail customers: Call 1-800-650-8429, or fax 1-800-650-9268. Dealers: Refer to Dealers Guide. 3M Subsidiaries: Contact Export Operations. © 3M 2004 1 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Quick Reference Parts Index Description (By machine location) Inverted Singlet Head Module Inverted Triplet Head Module Inverted Mirror Module Light Shield Kit Open Singlet Head Module Open Mirror Module Closed Head Module, Singlet Closed Head Module, Doublet Arm Kit (Includes basic post) Arm/Offset Post Kit Post Pivot Kit Post, Basic Arm Offset Post Pivot Kit Post, Inverted Arm Top Cover Modules (U.S. and A4) Fresnel Lens, Dual Element ­ 182.5 mm Fresnel Lens, Dual Element (Inverted Singlet) ­ 175.3mm On/Off Button Kit, Red On/Off Button Kit, Blue Base Mirror Module (EVD/FNT) Base Mirror Module (ENX/FXL) Base Module Lamp Housing Kit Transformers Power Cord, 120V (U.S. only) ENX/FXL Single Lamp Socket ENX/FXL Dual Lamp Socket FNT Single Lamp Socket FNT Dual Lamp Socket EVD Dual Lamp Socket Lamp, ENX Lamp, FXL Lamp, FNT Lamp, EVD 120V Fan Motor Assembly 230V Fan Motor Assembly Roller Kit Part Number 78-8120-8508-8 78-8120-8509-6 78-8120-8498-2 78-8120-4070-3 78-8120-8507-0 78-8120-8499-0 78-8120-8506-2 78-8120-8505-4 78-8120-8575-7 78-8120-8576-5 78-8120-8516-1 78-8120-8514-6 78-8120-8515-3 78-8120-8513-8 See Sections 7 & 8 78-8120-8504-7 78-8120-8502-1 78-8120-8563-3 78-8120-8564-1 78-8120-8511-2 78-8120-8512-0 78-8120-8517-9 78-8120-8520-3 See Section 9 78-8120-3184-3 78-8120-3197-5 78-8120-3196-7 78-8120-4003-4 78-8120-3193-4 78-8120-3193-4 78-8011-1186-1 78-8073-7100-6 78-8054-1175-4 78-8079-8791-8 XO-0038-1567-7 XO-0038-1568-5 See Section 17 Section No. 1 1 1 1 2 2 3 3 4&5 4&5 6 6 6 6 7&8 7&8 7 7&8 7&8 9 9 9 9 9 9 10 11 12 13 14 10 & 11 10 & 11 12 & 13 14 16 16 17 Item No. 1 2 3 9 1 2 1 2 1A 1B 1 2 3 4 1A ­ 1D 6 6 8A 8B 1 2 8 9 4A ­ 4D 11 1 1 8 4 4 4A, 5A 4B, 5B 3, 5 5 5 4 1­4 © 3M 2004 2 3MTM Overhead Projector 1800 Section 0. Illustrated Parts Breakdown Machine Overview Arm Assembly (See Sections 4 and 5) Head Assembly (See Sections 1, 2, and 3) Top Cover Assembly (See Sections 7 and 8) ENX/FXL Lamp Housing (Single and Dual) (See Sections 10 and 11) FNT Lamp Housing (Single and Dual) (See Sections 12 and 13) EVD Lamp Housing (Dual) (See Section 14) Lamp Assembly (See Section 15) Cooling Fan Assembly (See Section 16) Post Mounting Hardware (See Section 6) Roller Kit (See Section 17) Wire Jumpers (See Sections 18 and 19) Plastic Parts Kit (See Section 20) Electrical Parts Kit (See Section 21) Hardware Kit (See Section 22) Base Assembly (See Section 9) © 3M 2004 3 3MTM Overhead Projector 1800 1,2 Illustrated Parts Breakdown Inverted Head Assembly 3 Section 1. 6 4 5 7 Inverted Singlet Head only Light Shield Kit 8 Inverted Triplet Head only Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). Inverted Head Assembly Parts List Item 1 2 3 4 5 6 7 8 9 3M Part Number 78-8120-8508-8 78-8120-8509-6 78-8120-8498-2 78-8120-3158-7 78-8120-3154-6 78-8120-3155-3 78-8096-5792-3 78-8097-3693-3 78-8120-4070-3 Inverted Singlet Head Module Inverted Triplet Head Module Inverted Mirror Module (Includes Mirror, Tape, and Holder) Mount, Inverted Head Yoke, Triplet, Left Yoke, Triplet, Right Lens, Wide Angle (254.78mm) Lens, Triplet (345mm) Light Shield Kit (Optional) Description Qty. 1 1 1 1 1 1 1 1 1 © 3M 2004 4 3MTM Overhead Projector 1800 Section 2. Illustrated Parts Breakdown Open Head Assembly 1 2 4 Head Stabilizer Kit 3 Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). Open Head Assembly Parts List Item 1 2 3 4 3M Part Number 78-8120-8507-0 78-8120-8499-0 78-8014-8951-5 78-8120-8565-8 Open Singlet Head Module Open Mirror Module Lens, Wide Angle, Singlet (293mm) Head Stabilizer Kit Description Qty. 1 1 1 1 © 3M 2004 5 3MTM Overhead Projector 1800 Section 3. Illustrated Parts Breakdown Closed Head Assembly 1, 2 3 4 (Singlet Head only) 5 6 9 10 15 8 14 7 13 11 12 Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). © 3M 2004 6 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Closed Head Assembly Parts List Item 1 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15A 15B 16 17 3M Part Number 78-8120-8506-2 78-8120-8505-4 78-8064-1562-2 78-8073-2982-2 78-8014-8812-9 78-8064-1602-6 78-8064-1643-0 78-8073-2980-6 78-8011-1440-2 78-8064-1457-5 78-8120-3122-3 78-8011-1445-1 78-8120-3121-5 78-8014-8817-8 78-8064-1797-4 78-8064-1596-0 78-8064-1595-2 78-8054-1791-8 78-8064-1646-3 Description Closed Head Module, Singlet (Includes Mirror Housing Assy.) Closed Head Module, Doublet (Includes Mirror Housing Assy.) Housing, Exit Lens Glass, Articulate Head, Coated (Singlet only) Lens, Articulate Clamp, Dust Shield Mount, Lens, Singlet Lens, Wide Angle (Singlet only) Lens, Meniscus (Doublet only) Mirror Housing Assembly Cover, Doublet, Articulate Pivot, Rod Bracket, Lens Spring, Tension Shield, Dust Clamp, Lens, Singlet (Singlet only) Clamp, Lens (Doublet only) Clamp, Lens Dust Shield, Singlet (Not shown) Tubing, Lens (Not shown) Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 © 3M 2004 7 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Section 4. Arm Assembly (Serial number 18040827 and below) 2 3 4 1 5 6 8 7 Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). © 3M 2004 8 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Arm Assembly Parts List (Serial number 18040827 and below) Item 1A 1B 2 3 4 5 6 7 8A 8B 9 10 3M Part Number 78-8120-8575-7 78-8120-8576-5 --78-8120-4017-4 78-8120-3069-6 78-8120-3142-1 78-8120-3153-8 78-8079-8744-7 78-8120-8513-8 78-8120-8514-6 78-8120-8537-7 78-8120-8539-3 Arm Kit (includes basic post) Arm / Offset Post Kit Arm, Focus (must order 78-8120-8575-7) Pad, Tension Pad Cap, Focus Knob, Focus Gear, Blue Rack, Focus Post, Inverted Arm Post, Basic Arm Arm / Post / with Inverted Singlet Head Assembly (Not shown) Arm / Post With Inverted Triplet Head Assembly (Not shown) Description Qty. 1 1 2 1 1 1 1 1 1 1 1 1 © 3M 2004 9 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Section 5. Arm Assembly (Serial number 18040828 and above) 1 2 3 6 8 7 5 4 9 10 11 12 © 3M 2004 10 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Arm Assembly Parts List (Serial number 18040828 and above) Item 1A 1B 2 3 4 5 6 7 8 9 10 11 12A 12B 13 14 3M Part Number 78-8120-8575-7 78-8120-8576-5 --See note See note See note See note See note See note See note RO-0038-1149-2 78-8079-8744-7 78-8120-8513-8 78-8120-8514-6 78-8120-8537-7 78-8120-8539-3 Arm Kit (includes basic post) Arm / Offset Post Assembly Kit Arm, Focus (must order 78-8120-8575-7) Pad, Insert Plate, Standoff Clamp, friction Pressure Bar Spring, Compression Screws, Shoulder Cap, Focus Knob, Focus Gear, Blue Rack, Focus Post, Inverted Arm Post, Basic Arm Arm / Post / Inverted Singlet Head Assembly (Not shown) Arm Assembly, Inverted Triplet Head Assembly (Not shown) Description Qty. 1 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 NOTE: At the time of printing, this item is not available for purchase as an individual part. © 3M 2004 11 3MTM Overhead Projector 1800 Section 6. Illustrated Parts Breakdown Post Mounting Hardware 5 5 1 2 3 4 6 7 8 6 14 9 10 11 12 13 Basic (Post Mounting Hardware) 8 14 Inverted (Post Mounting Hardware) Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). © 3M 2004 12 3MTM Overhead Projector 1800 Post Mounting Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3M Part Number 78-8120-8516-1 78-8120-8514-6 78-8120-8515-3 78-8120-8513-8 78-8120-3108-2 78-8120-3104-1 78-8079-8997-1 78-8120-3144-7 78-8120-3126-4 78-8079-9218-1 78-8079-9217-3 --78-8120-4072-9 --Post Pivot Kit Illustrated Parts Breakdown Description Qty. 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Post, Basic Arm (includes focus rack and cap) Offset Post Pivot Kit Post, Inverted Arm (includes focus rack and cap) Latch, Red Block, Post Mount Screw, Post Latch, Spring Cradle, Post Handle, Carry Strap, Handle (Alternate) Cap, End Screw, End Cap Pivot, Post, Offset Bolt, Pivot © 3M 2004 13 3MTM Overhead Projector 1800 Section 7. Illustrated Parts Breakdown Top Cover Assembly (with taped-in stage glass) 1 2 3 4 6 5 On/Off Button Kit Pivot Shaft On/Off Button Rib Button Spring Spring Well Cam Spring Top Cover Pivots Cam Pin 7 Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). © 3M 2004 14 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Top Cover Assembly Parts List (with taped-in stage glass) Item 1A 1B 1C 1D 2 3 4 5 6A 6B 7A 7B 8A 8B 3M Part Number 78-8120-8570-8 78-8120-8571-6 78-8120-8568-2 78-8120-8569-0 78-8120-4155-2 78-8005-0481-9 78-8079-8768-6 78-8120-3114-0 78-8120-8502-1 78-8120-8504-7 78-8120-3138-9 78-8120-3151-2 78-8120-8563-3 78-8120-8564-1 Top Cover Module, Basic (U.S) Top Cover Module with Lamp Changer and Clock (U.S.) Top Cover Module, Basic (A4) Top Cover Module with Lamp Changer and Clock (A4) Glass, Stage Spring, Compression Latch, Top Cover Retainer, Fresnel Fresnel, Dual Element (inverted singlet) ­ 175.3 mm Fresnel, Dual Element ­ 182.5 mm Button, On/Off, Red Button, On/Off, Blue On/Off Button Kit, Red (Not shown) On/Off Button Kit, Blue (Not shown) Description Qty. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 Note: Top covers prior to S/N 18023074 have taped-in stage glass. If the stage glass needs repair, a new top cover must be ordered. Refer to 1800 Technical Bulletin #6. © 3M 2004 15 3MTM Overhead Projector 1800 Section 8. Illustrated Parts Breakdown Top Cover Assembly (with clipped-in stage glass) 1 2 3 4 6 5 7 Note: Screws, nuts, bolts, clips, and other small hardware are also contained in the Hardware Kit: P/N 78-8120-8523-7 (Refer to Section 22). © 3M 2004 16 3MTM Overhead Projector 1800 Illustrated Parts Breakdown Top Cover Assembly Parts List (with clipped-in stage glass) Item 1A 1B 1C 1D 2 3 4 5 6 7A 7B 8A 8B 3M Part Number 78-8120-8570-8 78-8120-8571-6 78-8120-8568-2 78-8120-8569-0 78-8120-4155-2 78-8005-0481-9 78-8079-8768-6 78-8120-3114-0 78-8120-8504-7 78-8120-3138-9 78-8120-3151-2 78-8120-8563-3 78-8120-8564-1 Top Cover Module, Basic (U.S) Top Cover Module with Lamp Changer and Clock (U.S.) Top Cover Module, Basic (A4) Top Cover Module with Lamp Changer and Clock (A4) Glass, Stage Spring, Compression Latch, Top Cover Retainer, Fresnel Fresnel, Dual Element ­ 182.5 mm Button, On/Off, Red (See Section 7) Button, On/Off, Blue (See Section 7) On/Off Button Kit, Red (Not shown) On/Off Button Kit, Blue (Not shown) Description Qty. 1 1 1 1 1 1 1 4 1 1 1 1 1 Note: Top covers prior to S/N 18023074 have taped-in stage glass. If the stage glass needs repair, a new top cover must be ordered. Refer to 1800 Technical Bulletin #6. © 3M 2004 17