© 2001 aprilia s.p.a. - Noale (VE) &/2%7/2$ ).42/$5#4)/. This manual is divided into sections, chapters and paragraphs, by subject. The procedures described are laid out in single operation, and each operation is indicated by a N. The numbered parts shown in the figures are identified in the text with the number in parentheses or with the symbol representing them. Example (the following text is generic and does not refer to this specific vehicle): section E3AFÀAF67H7F67FRÀ5GFRPGDQ NOTE This manual is an important and integral part of your vehicle. Keep it with your vehicle at all times, even if your vehicle is resold. aprilia has prepared this manual to supply you, the user, with correct and current information. However, since aprilia constantly improves the design of its vehicles, there may be slight discrepancies between your vehicle and the material given in this manual. If you have any questions about your vehicle, contact your Local aprilia Dealer, as he will have the very latest technical information available from the factory. For tests and repairs not expressly described in this manual, to purchase aprilia genuine spare parts, accessories, and other products, and for help with specific problems, please contact your Local aprilia Dealer or service center. These professionals will be able to promptly and accurately help. Thank you for choosing aprilia. Have a great ride! This manual is copyright in all countries, and reproduction of any part or the complete by any means in print or electronic is strictly prohibited. First edition: february 2001 Reprint: chapter QR77PAF9ÀDG5C Produced and printed by: editing division Soave (VERONA) - Italy Tel. +39 - 045 76 11 911 Fax +39 - 045 76 12 241 E-mail: customer@stp.it www.stp.it On behalf of: aprilia s.p.a. via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - 041 58 29 111 Fax +39 - 041 44 10 54 www.aprilia.com safety warning paragraph operation position (2) symbol "s" Never attempt to place the ignition switch in the locked "s" (LOCK) position while the vehicle is moving. OPERATION To lock the steering: N aWARNING Turn the handlebar completely to the left or to the right. Turn the key (2) to position "m". Press the key and turn it to position "s". Remove the key. N N N 2 use and maintenance RST mille Futura - 3!&%49 7!2.).'3 The following precautionary warnings are used throughout this manual in order to convey the following messages: symbol on the vehicle or in the aSafety Warning. When you see this manual, pay particular attention to the potential risk of personal injury or death. Non-compliance with the instructions given in the warning messages preceded by this symbol may result in grave risk for your and other people's safety and for the vehicle. sure that the area in which you are operating is properly ventilated. Never run the engine in enclosed spaces. If it is necessary to work indoors, use an exhaust evacuation system. aWARNING Gasoline is extremely flammable and becomes explosive under certain conditions. KEEP GASOLINE AWAY FROM CHILDREN. (/4 #/-0/.%.43 aWARNING The exhaust fumes contain carbon monoxide, a poisonous gas that can cause loss of consciousness and even death. aWARNING Carbon monoxide is both colorless and odorless, and cannot be detected by smell, vision, or any other sense. Avoid breathing exhaust fumes under any circumstances. '!3/,).% Keep gasoline away from children. Gasoline is also poisonous. Never attempt to siphon gasoline using your mouth. Never allow gasoline to contact your skin. If you should accidentally spill gasoline on yourself, change your clothes immediately and wash the area upon which the gasoline was splashed thoroughly with hot water and soap. Should you accidentally swallow gasoline, do not induce vomiting. Drink large quantities of clear water or milk and immediately seek professional medical assistance. Should you accidentally get gasoline get your eyes, flush with large quantities of cool, clear water and immediately seek professional medical assistance. aWARNING The engine and all parts of the exhaust system, as well as the braking system, become very hot and remain hot for some time after the vehicle and the engine are stopped. Before handling any component of your vehicle after riding, insure that it has cooled sufficiently to be safe to handle. 53%$ %.').% /), aWARNING Indicates a potential hazard which may result in serious injury or even death. aCAUTION Indicates a potential hazard which may result in personal injury or damage to the vehicle or other property. aWARNING Use latex gloves for the maintenance operations that require contact with used oil. Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is advisable to thoroughly wash your hands with soap and water after handling used oil. KEEP OIL AWAY FROM CHILDREN. NOTE The word "NOTE" in this manual precedes important information or instructions. '%.%2!, 3!&%49 25,%3 #!2"/. -/./8)$% If it is necessary to run the engine in order to carry out maintenance operation, make use and maintenance RST mille Futura - 3 "2!+% &,5)$ aCAUTION Brake fluid is extremely poisonous. Do not ever allow brake fluid to be ingested or swallowed. Should brake fluid accidentally be swallowed, drink large quantities of milk or clear water and immediately seek professional medical assistance. Brake fluid is highly destructive of skin and eye tissue. Should you accidentally spill brake fluid on yourself, remove the contaminated clothing, wash your body with soap and warm water immediately and immediately seek professional medical assistance. Should you accidentally splash brake fluid into your eyes, flush with a large quantity of cool, clear water and immediately seek professional medical assistance. KEEP BRAKE FLUID AWAY FROM CHILDREN. #,54#( &,5)$ cal assistance. Should you accidentally splash clutch fluid into your eyes, flush with a large quantity of cool, clear water and immediately seek professional medical assistance. KEEP CLUTCH FLUID AWAY FROM CHILDREN. #//,!.4 In certain conditions, the ethylene glycol contained in the engine coolant is flammable: its flame is invisible, but you can be burned anyway. "!44%29 (9$2/'%. '!3 !.$ %,%#42/,94% aWARNING The battery gives off noxious and explosive gases; keep cigarettes, flames and sparks away from the battery. Provide adequate ventilation when operating or recharging the battery. During recharging and use, make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging. The battery contains sulphuric acid (electrolyte). Contact with the skin or eyes may cause serious burns. Always wear protective clothing, rubber gloves, and tight fitting goggles or a face shield when working around the battery, especially when filling the battery with either water or electrolyte. In case of contact with the skin, flush immediately with plenty of water. In case of contact with the eyes, flush with plenty of water for at least 15 minutes. Immediately consult a health professional. The electrolyte is poisonous. If the electrolyte is accidentally swallowed, drink large quantities of water or milk and then milk of magnesia or vegetable oil. Immediately consult a health professional. KEEP BATTERIES AND ELECTROLYTE AWAY FROM CHILDREN. aWARNING Avoid spilling the engine coolant on the exhaust system or on the engine components. They may be hot enough to cause the coolant to ignite and burn without a visible flame. The coolant (ethylene glycol) can cause skin irritation and is poisonous if swallowed. Coolant and coolant/water mixtures are sweet to the taste and brightly colored, therefore are highly attractive to pets and children. Take extra precautions to keep new and used coolant out of reach of children and animals. KEEP COOLANT AWAY FROM CHILDREN. Risk of burns. Do not remove the radiator cap when the engine is hot. Wait until the engine has completely cooled down. The coolant is under pressure and may splash out and cause burns. aCAUTION Clutch fluid is extremely poisonous. Do not ever allow clutch fluid to be ingested or swallowed. Should clutch fluid accidentally be swallowed, drink large quantities of milk or clear water and immediately seek professional medical assistance. clutch fluid is highly destructive of skin and eye tissue. Should you accidentally spill clutch fluid on yourself, remove the contaminated clothing, wash your body with soap and warm water immediately and immediately seek professional medi4 use and maintenance RST mille Futura - 7!2.).'3 02%#!54)/.3 '%.%2!, !$6)#% Before starting the engine, carefully read this manual and in particular the chapters "WARNINGS - PRECAUTIONS - GENERAL ADVICE" and "SAFE DRIVE" see p. 17. Your safety and that of those around you depends not only on your skill as a rider, but also your knowledge about your vehicle and about riding safely. Therefore it is essential that you not operate your vehicle on public streets or highways until you have received instructions from a qualified safety organization such as the Motorcycle Safety Foundation, and are properly trained and licensed. 2%0/24).' /& $%&%#43 4(!4 !&&%#4 3!&%49 If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying aprilia. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or aprilia. To contact NHTSA, you may either call the Auto Safety Hotline toll free at 1-800-4249393 (or 366-0123 in the Washington, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information about motor vehicle safety from the Hotline. 2/!$ 2%'5,!4)/.3 !.$ 53% /& 4(% 6%()#,% Rules of the road vary from country to country. It is essential that you understand in advance the rules of the road of the country in which your vehicle will be used. ).&/2-!4)/. /. 4(% ./)3% !.$ %8(!534 '!3 %-)33)/. #/.42/, 3934%ORIGIN OF THE EMISSIONS The combustion process produces carbon monoxide and hydrocarbons. The control of hydrocarbons is very important, because under certain conditions they react to exposure to sunlight and produce photochemical smog. Carbon monoxide does not react in the same way, but it is toxic and poisonous. aprilia utilizes "lean" carburetor settings and other systems to reduce the production of carbon monoxide and hydrocarbons. 4!-0%2).' 7!2.).' Tampering with the noise control system is prohibited. Federal law prohibits the following acts or causing thereof: a) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or b) The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. aWARNING This vehicle has been designed and produced for use only on paved roads. It is not designed to be used on even smooth graded dirt roads, or trails. It is not designed for off road competition, or for cross country riding. Do not use this vehicle on rough or unimproved surfaces, or in other off road areas. Failure to heed this warning could lead to an upset with subsequent injury and even death. ./)3% %-)33)/. 7!22!.49 aprilia s.p.a. warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims should be directed to: aprilia USA Inc. 110 Londonderry Court, Suite 130 Woodstock, GA 30188 USA Tel 770 592 2261 Fax 770 592 4878 use and maintenance RST mille Futura - 5 Among those acts presumed to constitute tampering are the acts listed below: a) Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. b) Removal or puncturing of any part of the intake system. c) Lack of proper maintenance. d) Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer. aCAUTION This product should be checked for repair or replacement if the vehicle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances. PROBLEMS THAT MAY AFFECT THE VEHICLE EMISSIONS If any of the following symptoms are observed, immediately have your vehicle inspected and repaired by your Local aprilia Dealer. Symptoms: ­ Difficult starting or stalling after starting. ­ Irregular idle. ­ Misfiring or backfiring during acceleration. ­ After-burning (backfiring). ­ Poor engine performance, degraded handling, or poor fuel economy. 6 use and maintenance RST mille Futura 6%()#,% )$%.4)&)#!4)/. .5-"%2 6). &2!-% .5-"%2 Every vehicle produced by aprilia receives a vehicle identification number (V.I.N.) stamped: ­ on the steering head of the frame (A), as shown above; and also: ­ on the identification plate (B) which is located on the front portion near the steering head of the frame. ).&/2-!4)/. #/.4!).%$ ). 4(% 6%()#,% )$%.4)&)#!4)/. .5-"%2 Description of the vehicle identification number (V.I.N.), stamped on the steering head of the frame (A) and on the identification plate (B). - DIGIT MEANING 1) Manufacturer's identification alphanumeric code. 2) Vehicle type. 3) Model. 4) Country for which the vehicle is intended. 5) #= Check digit number. 6) Model year. 7) Assembling factory designation (N = NOALE-VE- , S = SCORZÉ -VE- , 0 = NOT SPECIFIED). 8) Sequential serial number. FOR STATE OF CALIFORNIA ONLY: use and maintenance RST mille Futura - 7 0/3)4)/. /& 4(% 7!2.).' !$(%3)6% ,!"%,3 8 use and maintenance RST mille Futura - 7!2.).' !$(%3)6% ,!"%,3 #(!24 Ref. Description Ref. Description 3 1 4 4a Muffler stamping. Muffler stamping. 2 5 Follow ã 9 use and maintenance RST mille Futura - Follow ã Description Ref. Description Ref. 6 9 10 7 11 8 Follow ã 10 use and maintenance RST mille Futura - Follow ã Description Ref. Description Ref. 12 15 13 14 use and maintenance RST mille Futura - 11 APRILIA SPA %-)33)/. #/.42/, 3934%7!22!.49 34!4%-%.4 YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and aprilia s.p.a. (hereinafter "aprilia") are pleased to explain the emission control system warranty on your 1999 and later motorcycle. In California new motor vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards. aprilia must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle. Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, catalytic converter and engine computer. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, aprilia will repair your motorcycle at no cost to you, including diagnosis, parts and labor. OWNER'S WARRANTY RESPONSIBILITIES ­ As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner's manual. aprilia recommends that you retain all receipts covering maintenance on your motorcycle, but aprilia cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. MANUFACTURER'S EMISSIONS SYSTEM WARRANTY COVERAGE Class I motorcycles (50 ­ 169 cm3): for a period of use of five (5) years or 12,000 kilometers (7,456 miles), whichever first occurs. Class II motorcycles (170 ­ 279 cm3): for a period of use of five (5) years or 18,000 kilometers (11,185 miles), whichever first occurs. Class III motorcycles (280 cm3 and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs. If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by aprilia. This is your emission control system DEFECTS WARRANTY. ­ You are responsible for presenting your motorcycle to an aprilia dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. ­ As the motorcycle owner, you should be aware that aprilia may deny your warranty coverage if your motorcycle or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. If you have any questions regarding your warranty rights and responsibilities, you should contact aprilia USA, Inc., 10933 Crabapple Road, Suite 100, Roswell, GA 3007, or the California Air Resources Board at P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA 91734-8001. 12 use and maintenance RST mille Futura - APRILIA SPA ,)-)4%$ 7!22!.49 /. %-)33)/. #/.42/, 3934%aprilia s.p.a., Via G. Galilei, 1, 30033 Noale (VE) Italy (hereinafter "aprilia") warrants that each new 1999 and after aprilia motorcycle, that includes as standard equipment a headlight, taillight and stoplight, and is street legal: A. is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and B. is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use, depending on the engine displacement, of 12,000 kilometers (7,456 miles), if the motorcycle's engine displacement is less than 170 cubic centimeters; of 18,000 kilometers (11,185 miles), if the motorcycle's engine displacement is equal to or greater than 170 cubic centimeters but less than 280 cubic centimeters; or of 30,000 kilometers (18,641 miles), if the motorcycle's engine displacement is 280 cubic centimeters or greater; or 5 (five) years from the date of initial retail delivery, whichever first occurs. I. COVERAGE. Warranty defects shall be remedied during customary business hours at any authorized aprilia motorcycle dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board. Any part or parts replaced under this warranty shall become the property of aprilia. In the State of California only, emission related warranted parts are specifically defined by the state's Emission Warranty Parts List. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff valves; fuel tank cap for evaporative emission controlled vehicles; oil filler cap; pressure control valve; fuel/vapor separator; canister; igniters; breaker governors; ignition coils; ignition wires; ignition points; condensers, and spark plugs if failure occurs prior to the first scheduled replacement; and hoses, clamps, fittings and tubing used directly in these parts. Since emission related parts may vary from model to model, certain models may not contain all of these parts and certain models may contain functionally equivalent parts. In the State of California only, Emission Control System emergency repairs, as provided for in the California Adminis- trative Code, may be performed by other than an authorized aprilia dealer. An emergency situation occurs when an authorized aprilia dealer is not reasonably available, a part is not available within 30 days, or a repair is not complete within 30 days. Any replacement part can be used in an emergency repair. aprilia will reimburse the owner for the expenses, including diagnosis, not to exceed aprilia's suggested retail price for all warranted parts replaced and labor charges based on aprilia's recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may be required to keep receipts and failed parts in order to receive compensation. II. LIMITATIONS. This Emission Control System warranty shall not cover any of the following: A. Repair or replacement required as a result of (1) accident, (2) misuse, (3) repairs improperly performed or replacements improperly installed, (4) use of replacement parts or accessories not conforming to aprilia specifications which adversely affect performance and/or (5) use in competitive racing or related events. use and maintenance RST mille Futura - 13 B. Inspections, replacement of parts and other services and adjustments required for required maintenance. C. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined. III. LIMITED LIABILITY A. The liability of aprilia under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized aprilia motorcycle dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the aprilia dealer. aprilia SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE aprilia MOTORCYCLE FOR ANY PURPOSE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. B. NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY aprilia EXCEPT AS SPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. C. No dealer is authorized to modify this aprilia Limited Emission Control System Warranty. IV. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. V. THIS WARRANTY IS IN ADDITION TO THE aprilia LIMITED MOTORCYCLE WARRANTY. VI. ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, aprilia is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchases. aprilia s.p.a. Via G. Galilei, 1 30033 Noale (VE) Italy aprilia USA, Inc. 110 Londonderry Ct., Suite 130 Woodstock, GA 30188 14 use and maintenance RST mille Futura - '%.%2!, ).3425#4)/.3 The operations preceded by this symbol must be repeated also on the opposite side of the vehicle. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position. NOTE Keep a stock of one bulb per type with the vehicle, see p. 146 (TECHNICAL DATA). # In this manual the various versions are indicated by the following symbols: o catalytic version m optional VERSION: NOTE Soon after purchasing the vehicle, write down the identification data provided in the SPARE PARTS IDENTIFICATION LABEL in the table below. This label is positioned on the left part of the saddle support; to be able to read it, remove the saddle, see p. 41 (UNLOCKING/LOCKING THE SADDLE). I Italy U a Austria United Kingdom S Singapore s Slovenia i Israel ¬ South Korea M Malaysia c Chile H Croatia A Australia u of America Ä Brazil United States p Portugal F Finland B Belgium d Germany f France E Spain G Greece O Holland Y Switzerland R South Africa n New Zealand C Canada These data indicate: ­ YEAR = year of manufacture (Y, 1, 2, ...); ­ I.M. = modification code (A, B, C, ...); ­ COUNTRY CODE = country of homologation (I, UK, A, ...). and are to be supplied to the Local aprilia Dealer as reference data for the purchase of spare parts or specific accessories of the model you have acquired. D Denmark J Japan use and maintenance RST mille Futura - 15 4!",% /& #/.4%.43 FOREWORD ............................................................. 2 INTRODUCTION ....................................................... 2 SAFETY WARNINGS ................................................ 3 GENERAL SAFETY RULES ..................................... 3 CARBON MONOXIDE ......................................... 3 GASOLINE ........................................................... 3 HOT COMPONENTS ........................................... 3 USED ENGINE OIL ............................................. 3 BRAKE FLUID ..................................................... 4 CLUTCH FLUID ................................................... 4 COOLANT ............................................................ 4 BATTERY HYDROGEN GAS AND ELECTROLYTE .......................................... 4 WARNINGS - PRECAUTIONS GENERAL ADVICE ................................................... 5 REPORTING OF DEFECTS THAT AFFECT SAFETY ...................................... 5 ROAD REGULATIONS AND USE OF THE VEHICLE .............................. 5 NOISE EMISSION WARRANTY .......................... 5 INFORMATION ON THE NOISE AND EXHAUST GAS EMISSION CONTROL SYSTEM ................ 5 TAMPERING WARNING ..................................... 5 VEHICLE IDENTIFICATION NUMBER (V.I.N.) (FRAME NUMBER) ............................................. 6 INFORMATION CONTAINED IN THE VEHICLE IDENTIFICATION NUMBER ................................ 6 POSITION OF THE WARNING ADHESIVE LABELS ............................................ 8 WARNING ADHESIVE LABELS CHART ............ 9 aprilia s.p.a. - EMISSION CONTROL SYSTEM WARRANTY STATEMENT ................................ 12 aprilia s.p.a. - LIMITED WARRANTY ON EMISSION CONTROL SYSTEM .......................................... 13 GENERAL INSTRUCTIONS ................................... 15 TABLE OF CONTENTS ..................................... 16 BASIC SAFETY RULES .................................... 18 CLOTHING ........................................................ 23 ACCESSORIES ................................................. 24 LOAD ................................................................. 24 ARRANGEMENT OF THE MAIN ELEMENTS ....... 26 ARRANGEMENT OF THE INSTRUMENTS/ CONTROLS ............................................................. 28 INSTRUMENTS AND INDICATORS ....................... 29 INSTRUMENTS AND INDICATORS TABLE ..... 30 SETTING PUSH BUTTONS .............................. 34 CONTROLS ............................................................. 36 CONTROLS AT THE LEFT HAND GRIP .......... 36 CONTROLS AT THE RIGHT HAND GRIP ........ 36 IGNITION SWITCH ........................................... 38 STEERING LOCK ............................................. 39 PARKING LIGHTS ............................................ 40 AUXILIARY EQUIPMENT ...................................... 41 UNLOCKING/LOCKING THE SADDLE ............ 41 GLOVE/TOOL KIT COMPARTMENT ............... 42 SPECIAL TOOLS ....................................... 42 ACCESSORIES ................................................ 43 MAIN COMPONENTS ............................................ 44 FUEL ................................................................. 44 LUBRICANTS ................................................... 46 BRAKES ............................................................ 47 DISC BRAKES .................................................. 48 FRONT BRAKE ................................................. 49 REAR BRAKE ................................................... 52 CLUTCH ............................................................ 54 ADJUSTING THE CLUTCH LEVER ................. 58 ADJUSTING THE FRONT BRAKE LEVER ...... 58 ADJUSTING THE SHIFT LEVER ..................... 58 ADJUSTING THE CLEARANCE OF THE REAR BRAKE PEDAL ........................ 59 COOLANT ......................................................... 60 TIRES ................................................................ 62 EXHAUST SILENCER ...................................... 64 CATALYTIC CONVERTER ........................ 64 AUTOMATIC LIGHTS ON ................................. 65 INSTRUCTIONS FOR USE .................................... 66 GETTING ON AND OFF THE VEHICLE .......... 66 PRELIMINARY CHECKING OPERATIONS ..... 68 PRELIMINARY CHECKING OPERATIONS CHART .............................................................. 69 STARTING ........................................................ 70 RIDING .............................................................. 73 RUNNING-IN ..................................................... 76 STOPPING ........................................................ 77 PARKING .......................................................... 78 PLACING THE VEHICLE ON THE STAND ...... 80 SUGGESTIONS TO PREVENT THEFT ........... 82 MAINTENANCE ..................................................... 82 REGULAR SERVICE INTERVALS CHART ...... 84 MAINTENANCE RECORD ............................... 86 IDENTIFICATION DATA ................................... 90 AIR CLEANER .................................................. 90 CHECKING THE ENGINE OIL LEVEL AND TOPPING UP ........................................... 92 CHECKING THE STAND .................................. 94 CHECKING THE FUNCTIONING OF THE SAFETY SWITCH ON THE SIDE STAND ........ 96 CHECKING THE SWITCHES ........................... 97 INSPECTING THE FRONT AND REAR SUSPENSIONS ............................. 98 FRONT SUSPENSION ..................................... 98 REAR SUSPENSION ...................................... 100 CHECKING THE BRAKE PAD WEAR ............ 102 CHECKING THE STEERING .......................... 103 m o CHECKING THE SWINGING ARM PIVOT ..... 103 PLACING THE VEHICLE ON THE FRONT SUPPORT STAND ....... 104 FRONT WHEEL .............................................. 105 REAR WHEEL ................................................. 108 DRIVE CHAIN ................................................. 111 LIFTING THE FUEL TANK .............................. 114 REMOVING THE SIDE FAIRINGS ................. 115 REMOVING THE LEFT LOWER FAIRING ..... 116 REMOVING THE FUSE BOX COVER ............ 117 REMOVING THE LEFT AND RIGHT DASHBOARD PANELS .................................. 117 REMOVING THE LOWER COVER OF THE FRONT PART OF THE FAIRING .................... 118 REMOVING THE FRONT BRAKE CALIPERS .................... 118 REAR-VIEW MIRRORS .................................. 120 ADJUSTINGTHE THROTTLE CONTROL ...... 122 ADJUSTING THE COLD START (CHOKE) CONTROL ....................................... 123 IDLE ADJUSTMENT ....................................... 123 SPARK PLUGS ............................................... 123 CHANGING FUSES ........................................ 126 BATTERY ........................................................ 128 BATTERY STORAGE ..................................... 128 CHECKING AND CLEANING THE TERMINALS ............................................ 129 REMOVING THE BATTERY ........................... 129 CHECKING THE ELECTROLYTE LEVEL ...... 130 RECHARGING THE BATTERY ...................... 130 INSTALLING THE BATTERY .......................... 130 ADJUSTING THE HEADLIGHT BEAM VERTICALLY ......... 131 ADJUSTING THE HEADLIGHT BEAM HORIZONTALLY .... 132 BULBS ............................................................. 133 CHANGING THE DASHBOARD BULBS ........ 133 CHANGING THE HEADLIGHT BULBS .......... 134 CHANGING THE FRONT DIRECTION INDICATOR BULBS ........................................ 137 CHANGING THE REAR DIRECTION INDICATOR BULBS ........................................ 138 CHANGING THE REAR LIGHT BULBS ......... 138 CHANGING THE LICENSE PLATE BULB ...... 141 TRANSPORT ........................................................ 142 DRAINING THE FUEL TANK .......................... 142 CLEANING ........................................................... 143 LONG PERIODS OF INACTIVITY .................. 144 TECHNICAL DATA .............................................. 146 LUBRICANT CHART ....................................... 151 Importers ............................................... 152 ­ 153 WIRING DIAGRAM RST mille Futura ............. 154 WIRING DIAGRAM KEY RST mille Futura ..... 155 m 16 use and maintenance RST mille Futura - safe drive "!3)# 3!&%49 25,%3 The instructions given below cover normal operation of your vehicle and must be carefully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle. Two wheeled vehicles obviously do not provide some of the protection provided by automobiles, therefore it is essential that you wear appropriate protective clothing. Especially, never operate your vehicle without wearing your helmet, gloves, eye protection, a heavy jacket, sturdy footwear, and sturdy full length pants. However, do not assume that even the best clothing and helmet will protect you in the event of an upset or a crash with another vehicle. At best, this gear provides some protection from scrapes and scratches, but very little, if any, impact protection. Be sure that you meet all the requirements prescribed by local law, including driver's license, minimum age, training, insurance, taxes, vehicle registration, license plate, etc. When you first receive your vehicle, practice by riding in areas where there is little traffic. Do not attempt to ride in heavy traffic until you are thoroughly experienced and riding your vehicle has become second nature to you. Although this vehicle is legal for operation on freeways and expressways, it is advis18 use and maintenance RST mille Futura able to not ride on these high speed highways until you are thoroughly familiar with your vehicle, and have attained a high degree of skill in its operation. A new vehicle must be carefully broken in, see p. 76 (RUNNING-IN). Before starting the engine, make sure that the brakes, clutch, transmission and throttle controls function properly and that the fuel and oil supply is adequate. The exhaust system, brakes, and some other parts of the vehicle become very hot during operation. Do not touch any of these parts. Some medicines or drugs, illegal or prescription, and alcohol significantly increase the risk of accidents. Do not ride while you are under the influence of alcohol or drugs, be they illicit or prescription. Make sure you are in good physical condition and not ill before riding your vehicle. Do not ride your vehicle when you are particularly tired or fatigued. Alcohol, drugs and fatigue are leading causes of vehicle accidents. Many accidents are caused by the rider's inexperience and lack of training. Do not ride your vehicle until you have received training from a recognized training organization such as the Motorcycle Safety Foundation. Remember that riding a two wheeled vehicle, though easy and fun, is quite different from driving a car. Do not assume that you can operate your vehicle safely just because you are a competent automobile driver. Never lend your vehicle to others unless you are sure that they are competent and properly licensed vehicle operators. - Observe all rules of the road. Particularly pay attention to all warning, regulatory and informational signs. Avoid showing off (i.e., popping wheelies). Especially observe speed limits, remember that road conditions change with the weather and wet and icy pavements are particularly dangerous for vehicles, especially if you are riding too fast. Remember that automobile drivers have a hard time seeing two wheeled vehicles, so always give the automobile the right of way, even if it is legally yours. Before changing lanes, look over your shoulder to make sure that the way is clear. Do not rely exclusively on the rearview mirror: you may miscalculate the distance and speed of a vehicle, or you may even not see it at all. Avoid obstacles that could damage the vehicle or make you lose control. Do not tailgate, do not attempt to increase your gas mileage by following in the slip stream of cars or trucks in front of you. In case of accident motorcycles, scooters and mopeds do not provide the same degree of protection ensured by automobiles. The legs, in particular, are exposed the risk of being injured. However, the additional installation of leg guards may actually increase the risk of injuries and their seriousness in case of accident. Do not install leg guards available on the market of spare parts and accessories. Non-compliance with these instructions may result in serious injuries or even death. Always ride with both hands on the handlebars and feet on the footrests. Never shift gear without using the clutch, if the vehicle is so equipped. Do not operate the shift lever or the other controls suddenly or abruptly. Such misuse can damage the internal components of the vehicle and consequently cause seizure, loss of control, accidents and serious injuries or even death. Remain in the seat when you are riding. Do not stand up or attempt to stretch while you are riding your vehicle. If you need to rest, pull over to the side of the road when it can be safely done. use and maintenance RST mille Futura - 19 OIL COOLER It is very important to your safety that you give full attention to the riding task. Watch what you are doing, do not allow yourself to be distracted by other cars, people or things on the roadside, etc. Never smoke, eat, drink, read, etc. while riding your vehicle. If you must consult a map, pull over when it can be done safely. Use only the vehicle's specific fuels and lubricants indicated in the "LUBRICANT CHART"; check the oil, fuel and coolant levels regularly. If the throttle sticks open, it may cause a collision with another vehicle, or an upset. If the throttle sticks, kill the engine with the engine stop switch located on the right handlebar. Do not attempt to restart the engine until the throttle has been repaired and works perfectly. Failure to obey this warning can 20 use and maintenance RST mille Futura lead to a runaway with seriously injuries or even death. Your vehicle is equipped with a double cable throttle. One cable opens the throttle when you rotate the throttle grip toward you; the other closes the throttle when you rotate the grip away from you. It is essential, when you release the throttle grip, that it automatically return to the idle position. This double cable arrangement enhances safety by providing for positive closing of the throttle. aWARNING In the event of a throttle sticking emergency, always kill the engine using the engine stop switch located near the throttle grip on the right handlebar. Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is re- leased. Contact your Local APRILIA Dealer for repairs. Failure to heed this warning can lead to a serious accident and subsequent injury or even death. If you and your vehicle are involved in an accident, insure that there has been no damage to the control levers, tubes, wires, braking system and other vital parts. If your vehicle is involved in an accident, take it immediately to your Local aprilia Dealer who has the equipment and knowledge to check for accidental damage which may compromise your safety. Your aprilia dealer is ready and able to help you with any safety problems that you might have, but of course it is necessary for you to report any malfunctions to your mechanic in order for him to help you. Do not use your vehicle if it is damaged. A damaged vehicle may become unstable or - ONLY ORIGINALS A12 345 present other problems which can increase the risk of accident, and therefore of serious injury or even death. Do not attempt to modify the position, angle or color of your license plate. Do not cover it with even a clear plastic covering. Do not modify any of the safety equipment of your vehicle, especially such safety related items as directional indicators, rear view mirrors, lights or horns. Any modification to your vehicle will invalidate the warranty. Do not modify your engine in an attempt to increase the horsepower. This can result in irreparable damage to the engine, as well as degradation of the performance and handling of the vehicle which could lead to an upset, and serious injury or even death. Have your vehicle repaired only with original parts, and use only original aprilia or aprilia approved accessories. The use of aftermarket accessories and parts can seriously compromise the safety of your vehicle as well as its performance and serviceability. Any modification which affects performance or safety voids your warranty completely. Tampering with the emissions or noise control systems on your vehicle is against the law, and can be punished by large fines. In some jurisdictions, it can even lead to the confiscation of your vehicle. This vehicle was not designed to be equipped with a sidecar or to be used to tow trailers or other vehicles. aprilia does not manufacture sidecars or trailers and therefore cannot predict the effects of such accessories on the manoeuvrability or stability of the vehicle: it can only warn that such effects may be negative and that any damage to the vehicle components caused by the use of such accessories will not be covered by the warranty. use and maintenance RST mille Futura - 21 Never race other vehicles with your vehicle. Brake with both the front and rear brakes. The use of one brake only for sudden braking may cause the vehicle to skid or make the rider lose control of the vehicle itself. When riding down a steep hill, use the engine as a brake by selecting the same gear, or a lower gear, than you would use to climb the hill. Use front and rear brakes sparingly. Always ride at the appropriate speed and avoid unnecessary hard acceleration. This not only is safer, but also reduces fuel consumption and increases the life of the vehicle. If you must ride your vehicle in rainy weather, or on loose surfaces, remember that traction is greatly reduced. Under these conditions, all handling of the vehicle must be done gradually and smoothly. Sudden acceleration, braking or turning may make you lose control of your vehicle. When traction is reduced, accelerate and slow using your vehicle's engine braking insofar as possible. Avoid rapid, harsh application of the brakes. Gradually open and close the throttle, to avoid spinning or skidding the rear wheel. On rough road surfaces, slow down and ride with particular care. Try to avoid wide open throttle accelerations, unless they are necessary for such things as passing. Don't allow your engine to "lug," that is, run at too low an rpm. Shift down to a lower gear. Also, don't over-rev the engine. Observe the redline on the tachometer. Remember that excessively aggressive cornering can cause your vehicle's tires to lose sideways traction, which can result in an upset and serious injury or even death. 22 use and maintenance RST mille Futura - Always observe posted and statutory speed limits, but do not assume that you can ride as fast as the speed limit under all road conditions. Slowing down a little can greatly increase your safety under all road conditions. Do not ride your vehicle off road. Do not tamper with the muffler system or the emissions control system of your vehicle. This is not only bad for the environment, it can subject you to serious penalties. #,/4().' Before riding your vehicle, ensure that your riding gear is in good condition. To be effective, your helmet must fit properly, and the visor or other eye protection must be clean. Both researc h and experience have shown that drivers of other vehicles often do not see vehicles or riders. In order to make yourself more conspicuous to these drivers, wear bright reflective clothing, such as a reflective vest, or clothing with reflective sections sewn into the jacket, pants and gloves. Be particular aware of approaching automobiles and trucks that might be trying to turn left in front of you. Many vehicle accidents are caused by an opposing automobile driver making a left turn without warning in front of the vehicle. Inevitably, the driver will look right at you, and yet swear that they did not see you before they turned directly into your path. Ride alert! Wear protective clothing, preferably in light and/or reflecting colours. In this way you will make yourself more visible to the other drivers, thus notably reducing the risk of being knocked down, and you will be more protected in case of fall. Always wear your crash helmet. Many accidents are fatal because of injuries to the head. This clothing should be very tight-fitting and fastened at the wrists and ankles. Strings, belts and ties should not be hanging loose; prevent these and other objects from interfering with driving by getting entangled with moving parts or driving mechanisms. use and maintenance RST mille Futura - 23 Do not carry sharp objects in your pockets that could be dangerous in case of an upset, for example, pens or mechanical pencils, etc. Also, make sure that your passengers follow this recommendation. !##%33/2)%3 The owner of the vehicle is responsible for the choice, installation and use of any accessory. The installation of inappropriate accessories or the overloading of the vehicle may result in the instability of the vehicle itself and cause accidents with consequent risk of serious injuries or even death. Windshields could be particularly dangerous, as they can break and injure or cut the rider in case of accident. In case of doubts with regard to any accessory you would like to install or 24 use and maintenance RST mille Futura any load you would like to carry, previously consult your Local aprilia Dealer. Avoid installing accessories that cover horns or lights or that could impair their functions, limit the suspension stroke and the steering angle, hamper the operation of the controls and reduce the distance from the ground and the angle of inclination in turns. Avoid using accessories that hamper access to the controls, since this can prolong reaction times during an emergency. Fairings and windshields installed on the vehicle may produce aerodynamic forces that will affect the stability of the vehicle during use, especially at high speeds. Make sure that anything you carry on your vehicle is securely attached, and cannot come lose and jam the wheels, forks, etc. Do not install any electrical accessories, and do not modify the electrical system of your vehicle. Anything that could cause an electrical overload or other fault could cause the vehicle to suddenly stop, the lights to dim or quit, or the horn and other safety accessories not to work. Use only aprilia genuine accessories. ,/!$ Do not overload your vehicle. Attach luggage or packages as close as possible to the center of your vehicle and distribute the load from side to side as evenly as possible, to keep imbalance to a minimum. Remember that loads tend to loosen with riding, so frequently check the security of your load. - KG! Do not hang anything from your vehicle handlebars, fenders, or forks, because this will upset the handling of your vehicle, and could prevent you from avoiding an accident. Failure to heed this warning can lead to an upset with subsequent serious injury or even death. Do not ride with your crash helmet hung from the strap because it could easily foul the wheels, fenders, or forks, causing an upset and subsequent serious injury or even death. Carry a passenger only if your vehicle is equipped with passenger footrests, handgrips for the passenger to hold on to, and a passenger saddle. When carrying a passenger, remember that your vehicle's handling is degraded, that the brakes are less efficient, and the center of gravity is higher and further to the rear. This makes it more likely that the front wheel will come up off the ground, especially on acceleration. Therefore, you should avoid hard acceleration and hard braking. Many accidents are caused by inexperienced riders carrying passengers. Remember that allowance must be made for the extra weight of the passenger for all driving maneuvers. Avoid abrupt and excessive acceleration. Always slow down in time and calculate longer stopping and manoeuvring distances. Non-compliance with these instructions may lead to the overturning of the vehicle or to other accidents with consequent serious injuries or even death. Never carry loosely packaged items, make sure that everything that you carry on your vehicle is carefully secured. Do not carry packages which protrude from the luggage rack or which cover any of the signal lights, the headlight, or the horn. Never carry animals or children on the glove compartment or on the luggage rack. Never exceed the labeled maximum load for each saddlebag. Overloading your vehicle seriously reduces its stability and maneuverability and can lead to an upset with subsequent serious injury or death. use and maintenance RST mille Futura - 25 !22!.'%-%.4 /& 4(% -!). %,%-%.43 +%9 1) 2) 3) 4) 5) Headlight Air temperature sensor Left rear-view mirror Saddle lock Ignition sw itch/ steer ing lock/parking lights (2-1-&:) use and maintenance RST mille Futura Clutch fluid reservoir Electronic unit Engine oil tank cap Rider left footrest (spring equipped, always extended) 10) Battery 6) 7) 8) 9) 11) Main fuse carrier (30A) 12) Saddle 13) Passenger left footrest (retractable) 14) Drive chain 15) Rear fork 16) Center stand 17) 18) 19) 20) 21) 22) 23) Side stand Shift lever Engine oil filter Engine oil tank Lower left fairing Engine oil level Left fairing 26 - +%9 1) 2) 3) 4) 5) 6) Rear light Glove/tool kit compartment Rear shock absorber Fuel tank Fuel filler cap Air cleaner 7) Front brake reservoir 8) Secondary fuse carrier (15A) 9) Right rear-view mirror 10) Horn 11) Coolant expansion tank 12) Coolant filler cap 13) Rear brake pedal 14) Rider right footrest (spring equipped, always extended) 15) Rear brake master cylinder 16) Rear brake fluid tank 17) Passenger right footrest (retractable) use and maintenance RST mille Futura - 27 !22!.'%-%.4 /& 4(% ).3425-%.43#/.42/,3 +%9 1) Electrical controls on the left side of the handlebar, see p. 36 (CONTROLS AT THE LEFT HAND GRIP) 2) Clutch lever 3) Instruments and indicators 4) Front brake lever 5) Throttle grip 6) Electrical controls on the right side of the handlebar, see p. 36 (CONTROLS AT THE RIGHT HAND GRIP) 7) Ignition switch/steering lock/parking lights (n ­ m ­ s ­ Y) 28 use and maintenance RST mille Futura - ).3425-%.43 !.$ ).$)#!4/23 +%9 1) 2) 3) 4) 5) 6) 7) Speedometer Green direction indicator warning light LED (6) Red engine oil pressure warning light LED (.) Amber "side stand down" warning light LED (Æ) Red diagnostic warning light LED (EFI) Blue high beam warning light LED (7) Amber low fuel warning light LED (-) 8) Right multifunction digital display (fuel level/air temperature - coolant temperature - clock/injection system error codes) 9) SET and MODE programing push buttons 10) Green neutral indicator warning light LED (/) 11) Tachometer 12) Left digital display (odometer) use and maintenance RST mille Futura - 29 ).3425-%.43 !.$ ).$)#!4/23 4!",% aCAUTION The switching: ­ km/mi; ­ US gal/ L ; ­ °C/°F; is set and fixed by APRILIA in the vehicle production phase, according to the country of destination. This setting cannot be modified successively. Description Directional indicator LED High beam indicator LED Tachometer Low fuel warning light LED Side stand down warning light LED Function NOTE Whenever the ignition switch is turned to position "2" (ON), all the LED warning lights, including the dashboard lighting LEDs, come on on the dashboard for approximately three seconds, thus testing the correct operation of the LEDs. c Z rpm Flashes when the right (or the left) direction indicator is on. Comes on when the headlight is in "high beam" position or when the high beam signalling is operated. It indicates the number of revolutions of the engine per minute. aWARNING Never exceed the maximum engine speed, see p. 76 (RUNNING-IN). g \ It comes on when the quantity of fuel left in the tank is about 1.05 ± 0.26 US gal (4 ± 1 L ). In this case, top up as soon as possible, see p. 44 (FUEL). Comes on when the side stand is extended. It comes on whenever the ignition switch is turned to position "n" (ON) and the engine is not running, thus testing the correct operation of the light LED. If during this phase the light LED does not turn on, contact your Local aprilia Dealer. The engine oil pressure warning light LED "j" must go off when the engine is running. remains on after the enengine oil pressure warning aWARNING If thehas started, or if it comes onlight LED "j" riding your vehicle, this gine while you are means that the oil system is not developing sufficient pressure. In this case, immediately stop the engine and contact your Local APRILIA Dealer. Failure to heed this warning can lead to engine seizure, upset, and serious injury or even death. Follow Engine oil pressure warning light LED j 30 use and maintenance RST mille Futura - ã Follow ã Function Description Neutral indicator warning light LED q It comes on when the transmission is in neutral. Diagnostic warning light LED Comes on for approximately three seconds whenever the ignition switch is turned to position "2", thus testing the correct operation of the LED. "EFI" when EFI aCAUTION If the diagnostic warning light LED duringcomes on and flashes of the the engine is started or starts flashing the normal operation engine, this means that the electronic unit has detected an anomaly. In many cases, the engine keeps running with reduced performance levels; immediately contact your Local APRILIA Dealer. Indicates the instantaneous, average or maximum road speed (in miles). Indicates the partial or total number of miles that the vehicle has traveled since new. Indicates the fuel level in the tank. The fuel quantity is shown by the indicator range (analog display) and by the value expressed in US gal (numerical display). When the fuel tank is full the indicator range is completely on and the numerical display indicates ")". As the fuel level decreases, the marked area of the indicator range and the value in US gal decrease accordingly. When no segment of the indicator range is on, the numerical display flashes indicating - "" and the low fuel warning light LED flashes, this means that the quantity of fuel left in the tank amounts to less than 1.05 ± 0.26 US gal (4 ± 1 L ). In this case, top up as soon as possible, see p. 44 (FUEL). aCAUTION When no segment of the indicator range is on, the numerical display flashes indicating "" and the low fuel warning light LED flashes, contact your Local APRILIA Dealer. Speedometer (MPH) Digital display (left side) Odometer (mi) Multifunction digital display (right side) Fuel level indicator To alternate the data displayed, see p. 34 (SETTING PUSH BUTTONS). NOTE The digital sector can be used alternatively to display the air temperature (T°AIR), while the analog display remains off. Follow use and maintenance RST mille Futura ã - 31 Follow ã Function The numerical sector can be used to display the air temperature in °C (°F) as an alternative to the fuel level indicator "-" (the indicator range remains off). With temperatures under -20 °C (-4 °F) the writing "" is displayed; between -20 °C (68 °F) and 50 °C (122 °F) the exact temperature value is displayed; over 50 °C (122 °F) the writing "" ("") is displayed. the digital indicating a temperature aWARNING Whenlower thandisplay flashesride at moderate speed, equal to or 3°C (37.4 °F), since there may be ice formation, and avoid abrupt brakings or manoeuvres that may Air temcause loss of grip. peraT°AIR Independently of the function displayed (fuel level or air temperature), when the air temture inperature is equal to or lower than 3 °C (37.4 °F) the display flashes indicating the temperdicator ature for ten seconds (even if in the meantime the temperature increases and exceeds 3 °C (37.4 °F). If the temperature remains under 3 °C (37.4 °F), the procedure is repeated every five minutes for three times. Description Multifunction digital display (right side) To alternate the data displayed, see p. 34 (SETTING PUSH BUTTONS). NOTE After the ten seconds have elapsed, the display always returns to the function displayed before (fuel level or air temperature). aCAUTION When the digital display flashes showing the writing "BB" or the writing "", contact your Local APRILIA Dealer. Follow ã 32 use and maintenance RST mille Futura - Follow ã Function Indicates the approximate temperature of the coolant in the engine, in °C (Celsius degree) or in °F (Fahrenheit degree) according to the presetting, see p. 34 (SETTING PUSH BUTTONS). The temperature is indicated by the indicator range (analog display) and by the value expressed in °C (°F) (digital display). Up to 35 °C (97 °F) the writing "" is displayed. The switching on and off of the cooling fans does not depend on the position of the ignition switch. To lower the coolant temperature the cooling fans operate even when the engine is not running and are switched off automatically. ) Do not operate the vehicle if the maximum temperature [120 °C (248 °F)] is exceeded. Serious engine damage or even seizure may result which can cause an upset and serious injury or even death. If a temperature of 116 ­ 125 °C (241 ­ 257 °F) is displayed and the second-last segment of the indicator range flashes, stop the engine, wait for the cooling fans to be switched off and check the coolant level, see p. 60 (COOLANT). If a temperature of 126 ­ 135 °C (259 ­ 275 °F) is displayed and the last two segments of the indicator range flash, stop the vehicle and let the engine idle for approximately two minutes, thus allowing the coolant to circulate regularly in the system; then, place the ignition switch in the "1" (OFF) position and check the coolant level, see p. 60 (COOLANT). If the situation on the dashboard remains the same after the coolant level has been checked, do not start the vehicle and contact your Local aprilia Dealer. Description aCAUTION Coolant temperature indicator (°C/°F) Multifunction digital display (right side) aWARNING To alternate the data displayed, see p. 34 (SETTING PUSH BUTTONS). After the first 625 mi (1000 km) and successively every 4600 mi (7500 km), the word Service opera- "SERVICE" appears. tion indicator your Local aCAUTION In this case contactindicated inAPRILIA Dealer, who will carry "SERVICE" out the operations the regular service intervals chart, see p. 84 (REGULAR SERVICE INTERVALS CHART). Clock Indicates the hour and minutes according to the presetting, see p. 34 (SETTING PUSH BUTTONS). use and maintenance RST mille Futura - 33 3%44).' 053( "544/.3 aWARNING The operations described below must be carried out with the vehicle at rest. Performing these operations while the vehicle is running may be cause of accidents. NOTE The following information is to be considered as referred to the vehicle at rest. When the ignition key (1) is turned to the "2" (ON) position, on the dashboard within three seconds: ­ all the warning lights LED come on; ­ all the dashboard lighting LEDs come on; ­ all the segments appear on the left display; ­ all the segments and writings appear on the right multifunction display; ­ the pointers of the indicators move to the bottom of the indicator range; 34 use and maintenance RST mille Futura thus testing the operation of LEDs, writings, segments and instruments. After three seconds, the red engine oil pressure warning light LED "." (2) remains on on the dashboard (and will remain on until the engine is starts) and the following will appear on the displays: ­ total number of miles (3) that the vehicle has traveled since new; ­ fuel quantity (4); ­ coolant temperature (5) [up to 35 °C (95°F) the writing "---" is displayed]; ­ hour and minutes (6). ADJUSTING THE DASHBOARD LIGHTING It is possible to select three different levels for the dashboard lighting: 100%; 60%; 25%. For the adjustment, proceed as follows: N Move the dimmer switch "8 - 7" (7) to the low beam "8" position. NOTE Three seconds after the last selection, the push button SET returns to the switching mode total/partial miles odometer. N Turn the ignition key (1) to the "2" (ON) position and, within three seconds, press the push button SET (8) in sequence, thus obtaining the three lighting levels. N Select the desired lighting level. SWITCHING FROM km/mi, L /gal, °C/°F aCAUTION The switching: ­ km/mi; ­ US gal/ L ; ­ °C/°F; is set and fixed by APRILIA in the vehicle production phase, according to the country of destination. This setting cannot be modified successively. - SWITCHING FROM TOTAL TO PARTIAL MILE ODOMETER Left display N Press and release the push button SET (1); the relevant total partial or total miles traveled will appear on the display. NOTE Whenever the ignition key (1) is turned to the "2" (ON) position, the display always indicates the total number of miles that the vehicle has traveled since new. SWITCHING FROM FUEL LEVEL INDICATOR TO AIR TEMPERATURE INDICATOR Multifunction display right side N Press and release the push button MODE (3); the fuel level indicator (4) or the air temperature indicator (5) (numerical display only) will appear on the display. Whenever the ignition key (1) is turned to the "2" (ON) position, the fuel level indicator (4) always appears on the display. SETTING THE CLOCK (HOURS AND MINUTES) NOTE If the push button SET (1) is pres sed and released, the data are changed one by one; if the push button SET (1) is kept pressed, the data change scrolling quickly and cyclically. lect the desired hour (6A). N Press the push button SET (1) and seN To confirm the time setting, press and re- NOTE To set the partial miles odometer to zero, proceed as follows: N Display the partial number of miles covered, see above. N Press the push button SET (1) for more than three seconds; the segments (2) are set to zero. The removal of the battery, or the removal of the 30A fuses, cause the digital clock and partial miles odometer to go to zero. lease the button MODE (3), and the minute segments (6B) will flash. N Press the push button SET (1) and select the desired minutes (6B). N To confirm the minute setting, press and release the push button MODE (3). NOTE The setting of the clock can be carried out only with the vehicle at rest. N Press the push button MODE (3) for NOTE The removal of the battery, or the removal of the 30A fuses, cause the digital clock and partial miles odometer to go to zero. NOTE more than three seconds, the segments corresponding to the hours (6A) will flash. use and maintenance RST mille Futura - 35 #/.42/,3 3) DIMMER SWITCH ( 8 ­ 7 ) The dimmer switch has two positions: ­ low beam "8" position; ­ high beam "7" position. When the button is in the position indicated by the "8", the parking lights, dashboard light and low beam are illuminated. When the button is in the position indicated by the "7", the high beam is illuminated, the dashboard and parking lights remain on. Push the button in the "8" position to return to the low beam "8". 4) HIGH BEAM SIGNALING PUSH BUTTON ( Z ) Press the button momentarily to flash the high beam for signaling when passing, etc. or in the event you need someone's attention in an emergency. NOTE The electrical components function only when the ignition switch (A) is in the "n" (ON) position. The parking lights are illuminated as well when the ignition switch (A) is in the "Y" (PARKING) position. #/.42/,3 !4 4(% ,%&4 (!.$ '2)0 1) HORN PUSH BUTTON ( f ) The horn sounds when the button is pressed. 2) DIRECTION INDICATOR SWITCH ( c ) To activate the left turn indicator, move the switch to the left. To activate the right turn indicator, move the switch to the right. To cancel the turn indicator flashing, press the switch. #/.42/,3 !4 4(% 2)'(4 (!.$ '2)0 5) ENGINE STOP SWITCH [2 (ON) ­ 1 (OFF)] Use the engine stop switch to stop the engine only in case of emergency. It is essential that you be very familiar with this control so that you will automatically stop the engine in the event of a stuck throttle or other engine runaway. aWARNING If the throttle sticks open, it may cause a collision with another vehicle, or an upset. If the throttle sticks, kill the engine with the engine stop switch located on the right handlebar. Do not attempt to restart the engine until the throttle has been repaired and works perfectly. Failure to obey this 36 use and maintenance RST mille Futura - warning can lead to a runaway with seriously injuries or even death. Your vehicle is equipped with a double cable throttle. One cable opens the throttle when you rotate the throttle grip toward you; the other closes the throttle when you rotate the grip away from you. It is essential, when you release the throttle grip, that it automatically return to the idle position. This double cable arrangement enhances safety by providing for positive closing of the throttle. aWARNING In the event of a throttle sticking emergency, always kill the engine using the engine stop switch located near the throttle grip on the right handlebar. Never use your vehicle if the throttle does not automatically fully return to the idle position when the throttle grip is released. Contact your Local APRILIA Dealer for repairs. Failure to heed this warning can lead to a serious accident and subsequent injury or even death. aCAUTION Do not leave the ignition on if you have stopped (for emergency) the engine by moving the engine stop switch (5) to the "1" (OFF) position as this will discharge the battery. When, for emergency, the vehicle has come to rest after stopping the engine with the engine stop switch, turn the ignition switch (A) to the "1" (OFF) position. 6) STARTER SWITCH (r) When the starter switch is pressed, the starter engages and the engine will start. For starting, see p. 70 (STARTING). aWARNING Do not use the engine stop switch to stop the engine while the vehicle is moving. With the engine stop switch (5) in the "2" (ON) position it is possible to start the engine. The engine can be stopped by moving the engine stop switch (5) to the "1" (OFF) position. To stop the engine, exclusively use the ignition switch (A). Leave the engine stop switch (5) in position "2" (ON); use it only in case of emergency. NOTE use and maintenance RST mille Futura - 37 IGNITION SWITCH POSITIONS Position Function The steering is locked. It is neither possible to start the engine, nor to switch on the lights. Neither the engine, nor the lights can be switched on. The engine and the lights can be switched on. The parking lights are illuminated. Key removal It is possible to remove the key. (LOCK) Steering lock )'.)4)/. 37)4#( The ignition switch/steering lock (2-1-&:) (1) is located on the upper plate of the steering head. s (OFF) m n (ON) It is possible to remove the key. It is not possible to remove the key. It is possible to remove the key. NOTE The key (2) operates: ­ the ignition switch/steering lock (2-1&-:) (1); ­ the fuel tank lock (3); ­ the saddle lock (4). Two keys are supplied with the vehicle (one spare key). NOTE vehicle. Do not keep the spare key on the (PARKING) Y 38 use and maintenance RST mille Futura - 34%%2).' ,/#+ aWARNING Never attempt to place the ignition switch in the locked "s" (LOCK) position while the vehicle is moving. This will cause loss of control of the vehicle with possible subsequent accident, serious injury or even death. OPERATION To lock the steering: N Place the vehicle on the stand, see p. 80 (PLACING THE VEHICLE ON THE STAND). N Turn the handlebar completely counterclockwise (leftwards). N Turn the key (2) to position "m" (OFF). N Release the key (2). NOTE Turn the key (2) and steer the handlebar at the same time. N Press the key (2) and turn it counterclockwise (leftwards), steer the handlebar slowly until the key (2) reaches position "s" (LOCK). N Remove the key (2). use and maintenance RST mille Futura - 39 0!2+).' ,)'(43 When you have to park your vehicle in a dark or badly lighted area (parking lot or street), it is sometimes useful to leave the parking lights on so that your vehicle will be easily visible. OPERATION To leave the parking lights on: N Lock the steering, see beside (STEERING LOCK) without extracting the key (2). N Turn the key (2) to position "Y" (PARKING); the parking lights automatically illuminate. N Remove the key (2). aCAUTION Do not leave the ignition switch (1) in the "Y" (PARKING) position for extended periods of time, as this will cause the battery to become completely run down. 40 use and maintenance RST mille Futura - !58),)!29 %15)0-%.4 5.,/#+).',/#+).' 4(% 3!$$,% N Place the vehicle on the center stand, see p. 80 (PLACING THE VEHICLE ON THE STAND). N Place the ignition key (1) into the saddle lock (2). N Turn the ignition key (1) clockwise, lift and withdraw the saddle from behind. To lock the saddle, proceed as follows: N Insert the two lower front tabs (3) in the appropriate recesses on the frame. N Fit the saddle into its seat, and press it, without exerting too much pressure. It will snap into place. ~Grasp the front part of the saddle and insert the tab (4) in the appropriate recess on the fuel tank. NOTE Before lowering and locking the saddle, make sure that you have not left the ignition key in the glove/tool kit compartment. aCAUTION Do not leave your vehicle unattended without ensuring that the saddle is properly positioned and locked. Should you forget and ride away with the saddle loose, you could be injured. use and maintenance RST mille Futura - 41 ',/6%4//, +)4 #/-0!24-%.4 The glove/tool kit compartment is located: ­ under the saddle. To reach it: N Remove the saddle, see p. 41 (UNLOCKING/LOCKING THE SADDLE). The tool kit (1) includes: ­ 3 mm, 4 mm, 5 mm, and 6 mm Allen wrenches (2); ­ an 8 and 10 mm open end wrench (3); ­ an 11 and 13 mm open end wrench (4); ­ a 22 mm box wrench (5); ­ extension for box wrench (6); ­ a 6 mm and 7 mm double socket wrench (7); ­ an 8 and 10 mm double socket wrench (8); ­ a 16 mm spark plug socket wrench (9); ­ a double ended slot/Phillips screwdriver (10); ­ extension for pin wrench (11); ­ pin wrench for wheel hub (12); 42 use and maintenance RST mille Futura 30%#)!, 4//,3 m Special tools are needed to perform some specific operations on your vehicle. These tools are available from your Local aprilia Dealer. Tool Front support stand (16), see p. 104 (PLACING THE VEHICLE ON THE FRONT SUPPORT STAND m). Operations Front wheel disassembly/reassembly. Long periods of inactivity. ­ a 22 mm bush (13); ­ fuel tank support rod (14). ­ tool pouch (15). NOTE The maximum allowable weight for the glove/tool kit compartment is: 3.31 lb (1.5 kg). - !##%33/2)%3 The following accessories: ­ side bags m; ­ bag on the fuel tank m; ­ rear central bag m. can be installed, optional m, (ask your Local aprilia Dealer). Excluding the original APRILIA transport bags m, do not install any other kind of bag or case on the rear part of the vehicle. aWARNING aWARNING Failure to comply with the instructions given above will cause: ­ the unbalance of the vehicle with consequent risk of fall while the vehicle is running, is being parked or is at rest; ­ an overload on the bearing structure of the vehicle, with risk of deformation or breakage; ­ the invalidity of the guarantee. aWARNING The bags for the transport of luggage have been designed in such a way as not to compromise the stability of the vehicle. It is forbidden to anchor luggage or objects to the accessories mentioned above. It is compulsory to install both side bags taking care to distribute the weight of the luggage uniformly.