RST Futura RST Futura INSTRUCTIONS FOR THE DEALER INSTRUCTIONS FOR THE DEALER RST Futura RST Futura 8 · Loosen the left-hand terminal screws. Reset the motor cycle by dry running the suspension two or three times to line up the rods. · Secure the screws (5) and (8) in the left-hand and right-hand terminals. Screw (5 - 8) tightening torque: 16,22 ftlb (22 Nm). 5 INSTRUCTIONS FOR REMOVING MOTORCYCLE FROM CRATE SAFETY MESSAGES The following warning messages are used on all the instruction sheets to draw your attention to the situations described below. Safety warning symbol. When you see this symbol on the motorcycle or instruction sheets, beware of potential injury hazards. Failure to observe the instructions following these symbols may affect your safety, the safety of others and that of the motor cycle! Risk of serious injury or death. Possible risk of slight injury or damage to motor cycle. For the sake of safety, before starting the vehicle, carry out a thorough preliminary check. See the PRELIMINARY CHECK LIST IN THE VEHICLE OPERATION AND MAINTENANCE HANDBOOK. Failure to carry out these checks may lead to serious injury or damage to the vehicle. Very little time is required, and the benefits in terms of safety are enormous. The components in this handbook are supplied disassembled, and have to be fitted to the motor cycle. These instruction sheets for dealers describe the correct fitting procedures. Read the instructions in the sheets to avoid breakages or incorrect assembly. CAUTION The screws in the terminals are elastic: tighten one then the other, then re-tighten the first. 9 10 DANGER · Risk of serious injury or death. Fit the left-hand brake gripper (9) securing the screws (10). Repeat for the right-hand brake gripper. Screw (10) tightening torque: 36,87 ftlb (50 Nm). · Reset the brake grippers, pulling the brake lever on the handlebar twice. CAUTION Possible risk of slight injury or damage to motor cycle. IMPORTANT The word "IMPORTANT"is written before any important information on the instruction sheet. Remove the bag containing the mirrors and other loose parts (i.e. not fitted to the motor cycle body) from the crate. After removing the nailed-on supports and crosspieces from the crate (used for transport purposes), push the motor cycle off the bottom of the crate and position it on the stand. You can now proceed with the operations described below. aprilia part #8104327 - 04/01 - USA Pag. 4 Pag. 1 RST Futura RST Futura INSTRUCTIONS FOR THE DEALER 4 1 2 3 2 INSTRUCTIONS FOR THE DEALER 7 6 4 3 1 BATTERY FITTING THE BATTERY FITTING THE FRONT WHEEL 5 2 DANGER Battery electrolyte is toxic, caustic and the contact with the skin may cause serious burns, since it contains sulfuric acid. Wear protective clothing, a face shield and/or tight fitting goggles when working around the battery. In case of contact with the skin, flush immediately with plenty of water. In case of contact with the eyes, flush with plenty of water for at least 15 minutes. Immediately consult an optician. If the electrolyte is accidentally swallowed, drink large quantities of water or milk, and then milk of magnesia or vegetable oil. Immediately consult a health professional. The battery gives off noxious and explosive gases; keep it away from cigarettes, flames, sparks and any other source of heat. During the recharging or the use, make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging. KEEP AWAY FROM CHILDREN. Do not tip the vehicle too much, or tip the battery too much, to avoid electrolyte leaking out. CAUTION 5 Make sure the ignition key is in the " " position. · Place the battery into its housing. · First connect the positive cable (+ red) then the negative (- blue). · Make sure the two attachments (6) of the positive and negative poles are fitted towards the outside of the battery as shown in the diagram. · Cover the terminals and lead ends with neutral grease or vaseline. · Fit the battery cover and secure with the screws (2) TBEI M 5x16. Fit the saddle. Screw (2) tightening torque: 1,47 ftlb (0,2 Nm) · DANGER Before carrying out any maintenance operation or inspection of the front wheel, if possible hoist the vehicle onto a solid and level surface with suitable equipment. When disassembling and reassembling the front wheel, take extra care not to damage the brake lines, discs or pads. 4 IMPORTANT IMPORTANT To fit the front wheel, you may require a helper. INITIAL BATTERY CHARGING · Fit the front stand (1) sliding it onto the rod hubs. CAUTION · Remove the saddle from its housing turning the key (1) clockwise. · Remove the two screws (2) TBEI M 5x16 from the battery compartment cover (3) and remove the battery. · Detach the battery recharge container (5) from the license plate holder and remove the plug (4). · Fit the battery container as shown in the drawing. · Use the same plug (4) to close up battery holes. CAUTION 6 RED BLUE Make sure the right-hand spacer (4) and the lefthand spacer (3) are properly positioned in their housings. Check the direction the wheel rotates in (see arrows). · Fit the wheel and pin (2). · Fit the screws (5) of the left-hand rod terminal to prevent the pin rotating. · Fit the washer (6) and secure the nut (7). Screw (7) tightening torque: 59,0 ftlb (80 Nm). · Remove the stand. CAUTION The battery liquid is corrosive. Do not pour or sprinkle it, particularly on plastic parts. When the battery has been removed it must be placed in a safe place out of the reach of children. The battery is very dangerous and may cause serious injury or death. Pag. 2 Pag. 3 ...