Installation Instructions Part Number: 10.425.1825K Description: Kit includes: 1pc. 25mm. Tubular Mk5. Front swaybar 2pcs. Powdercoated swaybar bushing brackets w/ nuts 2pcs. Urethane Mk5 Swaybar bushing 2pcs. Powdercoated Aluminum Spacer 4pcs. HHCS M8x1.25x90mm Bolts 4pcs. M8 Hardened Flat Washer 1pc. Die Cut "AUTOTECH" sticker ­ white 2005-07 Mk5 GTI & Jetta/GLI 2.0T TOOLS REQUIRED: Waterproof Molybdenum Grease (like Swepco 101) 1/2" drive Torque wrench 1/2" x 6" extension for sockets 18mm. x ½" drive socket 16mm. x ½" drive socket 13mm. x ½" drive socket 6mm. triple square socket 18mm. Box wrench Jackstands Floorjack Warning: When Working on Under, or around any vehicle exercise caution. Please allow the vehicle's exhaust system to cool before removal, as exhaust system temperatures may cause severe burns. If working without a lift, always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed. Procedure: 1. Raise front of car with floorjack and place jackstands under car using factory lifting and support locations. (diagram 1) 2. Remove the nuts that attach the end-links to the factory swaybar. (18mm. Box wrench & 6mm. triple square socket) (Figure 1) 3. Loosen and remove the bolts from the aluminum sub-frame that have a 13mm. head. (swaybar bracket bolts and rack-n-pinion bolts) (13mm. socket) 4. Remove both bolts retaining the lower transmission "Dog Bone" mount. (16mm. socket) 5. Remove "Dog Bone" mount 6. Remove 16mm. head bolts from subframe and a-arm mounts (21mm. socket) 7. Loosen but don't remove the 18mm. head subframe bolts. (18mm. Socket and extension) 8. Carefully remove 18mm. head bolts while supporting the subframe. Once the bolts are removed, the a-arm assemblies and rack-n-pinion will be hanging loose, so BE CAREFULL! 9. Grease the inside of the Autotech supplied bushings and slide them onto your new swaybar. (Waterproof Moly Grease) 10. Attach swaybar endlinks to new swaybar with the nuts finger tight. (diagram 2/ adjustment chart) Softest Middle Stiffeset 1 Swing swaybar up near rack-n-pinion and re-install the lower subframe in the reverse order of steps 3 1. thru 8. 12. Install the supplied Autotech swaybar brackets and spacers 13. Torque subframe bolts using torque wrench. The factory fasteners are torque to yield bolts. Torque to yield means that you torque all the bolts to their specified value, and then turn each bolt the specified number of degrees. (Figure 2) 14. Re-Install the "Dog Bone" mount and tighten per diagram 15. Lower vehicle back onto ground and take car for a test drive. 1L 2L 2L 4L 3L 3R 2R 2R 4R 1R 5L 4L 7L 5L 6L 9 5R 4R 5R 6R 7R 8L 10A 8R 10B Num. 1 2 3 4 5 6 7 8 9 10A 10B Figure 1 L/R/Center L/ L/ L/ L/ L/ L/ L/ L/ C C C R R R R R R R R Bolt Size M12 x 1.5 x100 M12 x 1.5 x90 M10 x 1.5 x76 M12 x 1.5 x90 M8 x 1.25 x80 M12 x 1.5 x90 M12 x 1.5 x75 M12 x 1.75 x1 10 M14 x 1.75 x70 M10 x 1.75 x35 M10 x 1.75 x75 Figure 2 Tourque Value 52lbs + (90deg.) 52lbs + (90deg.) 37lbs + (90deg.) 52lbs + (90deg.) 15lbs + (90deg.) 52lbs + (90deg.) 52lbs + (90deg.) Front Lower A-arm Bolt Dog-Bone Mount to Subframe bolt 44lbs. 44lbs. Figure 3 ...