User manual AYP 12538G - PARTS-LIST

TRACTOR - - MODEL NUMBER WE12538G SCHEMATIC RED BLACK BATTERY A AMMETER (OPTIONAL) RED RED M STARTER BLACK FUSE WHITE SOLENOID RED B G L BLACK S M A1 A2 CLUTCH / BRAKE (PEDAL UP) WHITE IGNITION SWITCH SEAT SWITCH (NOT OCCUPIED) WHITE BLACK BLACK BLACK BLACK HOUR METER (OPTIONAL) BLACK ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) 28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) BLACK BLUE FUEL LINE IGNITION UNIT CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM RED LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) ORANGE DIODE ALTERNATOR 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. IGNITION SWITCH POSITION CIRCUIT "MAKE" NONE A2+L NONE NONE BROWN BLACK HEADLIGHTS NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. OFF M+G+A1 RUN/LIGHT B+A1 RUN START B+A1 B + S + A1 27 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G ELECTRICAL 21 22 42 24 41 43 27 27 26 40 27 27 25 16 16 33 30 48 52 8 29 28 27 2 1 28 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G ELECTRICAL KEY NO. 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 48 52 PART NO. 144925 74760412 156417 153664 166181 4152J 4799J 146147 166180 73510400 4207J 121305X 163968 140401 170217 71110408 131563 145673 140844 141940 DESCRIPTION Battery 12 Volt 25 Amp Bolt Hex Hd 1/4-20unc X 3/4 Case Battery Mech Hiinge Switch Interlock Push-In Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga 11"red Cable Battery Fuse 15 AMP Nut Keps Hex 1/4-20 Unc Cable Ground 6 Ga 12"black Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt Blk Fin Hex 1/4-20 Cover Terminal Red Solenoid Adapter Ammeter Protection Wire Loop NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm. 29 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G CHASSIS 212 17 30 24 29 18 24 58 12 28 26 26 31 3 209 25 25 5 5 53 51 52 55 57 9 208 11 15 3 209 8 3 54 6 26 16 1 13 3 35 37 33 10 3 145 37 2 38 206 3 35 34 26 208 3 38 3 30 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G CHASSIS KEY NO. 1 2 3 5 6 8 9 10 11 12 13 14 15 16 17 18 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 145 206 208 209 212 --- PART NO. 169831 169061 17060612 155272 155924X011 155138 168347X011 72140608 155927 145660 172107X010 17490608 74180512 73510500 159639x550 126938X 74780616 19131312 73800600 157373 140273X599 169465X550 136619 105476X550 105475X550 72110606 17490508 169834 73800400 19091416 144697 161464 144696 74780412 150127 156524 170165 17670608 17000612 156229 5479J DESCRIPTION Chassis Drawbar, Stretch Screw 3/8-16 x 3/4 Bumper, Hood/Dash Saddle Silkscreen Flt Sdl Clip Retainer Slide-On Dash Bolt, Carriage 3/8-16 x 1 Panel Dash LH Clip Tinnerman Grille P.L Panel Slkscr Dash RH Screw Thdrol 3/8-16x1/2 Ty-tt Screw Mach TRHD 5/16-18uncx3/4 Nut Keps 5/16-18 Unc Hood Bumper Hood Bolt Fin Hex 3/8-16unc X 1 Gr. 5 Washer 13/32 X 13/16 X 12 Ga Nut Lock Hex w/Ins 3/8-16 Unc Grille P.L Ms 428 Lens Grille Private Label Fender Bracket Fender Repl 109873x Footrest Pnt LH Perf Footrest Pnt RH Perf Bolt Rdhd Sht Sqnk 3/8-16 X3/4 Screw Thdrol 5/16-18 x 1/2 TYT Bracket Asm. Pivot Mower Rear Nut Lock W/Insert 1/4-20unc Washer 9/32 x 7/8x16 Ga. Bracket Grille Lh Screw Hex 8-18 x 7/8 Bracket Grille Rh Bolt Fin Hex 1/4-20 unc x .75 Duct Air Engine PL/LT Rod Pivot Chassis/Hood Bolt Shoulder 5/16-18 Screw Thdrol 3/8-16 x 1/2 Screw Hex Wsh Thdrol 3/8-16 Insert Lens Reflect Plug Button Blk 359 Dia Choke NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 31 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G DRIVE 51 57 51 21 8 63 51 12 7 10 13 14 112 18 113 52 11 204 52 30 32 170 6 32 61 3 77 79 61 28 4 30 52 62 35 36 34 24 37 6 51 5 18 41 42 40 38 42 39 27 49 47 26 51 12 61 42 56 65 64 59 66 72 70 116 55 202 50 150 48 151 51 25 145 96 1 26 75 2 77 19 36 35 53 74 78 29 76 22 26 27 32 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G DRIVE KEY NO. 1 PART NO. ------- DESCRIPTION Transaxle Peerless Model 205-544c (Order parts from transaxle manufacturer) Spring Return Brake Pulley Transaxle 18"tires Ring Retainer # 5100-62 Strap Torque 30 Degrees RH Screw 5/16-18 x 3/4 Plate Rod Shift T/a Rod Shifter Blk Pin Cotter 1/8 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15/32 X 3/4 X 16 Ga Bolt 1/4-28 unf Gr. 8 w/Patch Washer Lock Hvy Helical 1/4 Bolt Fin Hex 3/8-16unc X 1 Gr. 5 Nut lock Hex w/Ins 3/8-16 Unc Knob Rd 1/2-13 Plstc Thds Blk Rod Brake LT Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 X 13/16 X 16 Ga Pin Cotter 1/8 X 3/4 Cad Rod Brake Parking LT/YT Cap Brake Parking Black Bracket Transmission Bolt Fin Hex 5/16-18 x 3/4 Shaft Asm Pedal Foot Bearing Nylon Blk 629 Id Washer 21/32 X 1 X 16 Ga Pin Roll 3/16 X 1" Pulley Idler Flat Bolt Rdhd 3/8-16 Unc x 2-3/4 Gr.5 Spacer Split 395 X 59 Bzp Keeper Belt Idler Washer 13/32 X 13/16 X 12 Ga Pulley Idler V Groove Plastic KEY NO. 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 96 112 113 116 145 150 151 170 202 204 PART NO. 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 130801 169691 17060612 8883R 140186 71170764 10040700 154778 134683 19132012 137057 121749X 12000001 123583X 121748X 2228M 4497H 19091210 127285X 72110610 74490540 165850 19133210 165849 72110612 17060516 DESCRIPTION Bellcrank Clutch Grnd Drv STL Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-1/2 Nut Crownlock 3/8-16 Unc Nut Crownlock 5/16-18 unc Link Clutch 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3/8 X 16 x 1-1/4 V-Belt Ground Drive 95 Keeper Belt Chassis Span Ctr Screw 3/8-16 x 3/4 Cover Pedal Blk Round Engine Pulley LT/YT Bolt Hex 7/16-20x4 Gr 5 Washer Lock Hvy Hlcl Spr 7/16 Keeper Belt Engine Guide Belt Mower Drive RH Washer 13/32 X 1-1/4 X 12 Ga Spacer Axle Washer 25/32 X 1 1/4 X 16 Ga E-ring #5133-75 Key Square 2 0 X 1845/ 1865 Washer 25/32 X 1-5/8 X 16 Ga Key Woodruff Retainer Spring 1" Washer 9/32 X 3/4 X 10 Ga Strap Torque 90 Degrees LH Bolt Rdhd Sq Neck 3/8-16 x 1.25 Bolt Hex Flg.Hd. 5/16-18 x Gr.5 Bushing Bellcrank Washer 13/32 x 2 x 10 Ga. Keeper, Belt Transaxle Gear Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5 Screw 5/16-18 x 1 2 3 4 5 6 7 8 10 11 12 13 14 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 146682 123666X 12000028 121520X 17060512 162240 131679 76020416 105701X 19151216 74550412 10040400 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 145204 71673 130807 74760512 155071 120183X 19211616 1572H 131494 72110622 4470J 165838 19131312 127783 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G STEERING 38 63 11 39 1 41 42 37 37 36 62 51 44 54 8 27 17 18 68 19 46 8 23 22 6 9 2 40 66 7 29 25 9 5 80 85 85 67 67 47 13 65 67 46 8 6 9 47 7 11 79 3 68 29 82 32 11 26 9 5 4 43 15 40 15 29 43 28 10 30 6 8 15 34 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G STEERING KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 18 19 22 23 25 26 27 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 PART NO. 140044 154427 169840 169839 6266H 121748X 19272016 12000029 3366R 169832 10040600 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 76020412 130465 155099 152927 140045 19133812 7810H 100711L 145054X428 121749X 153720 121232X 6855M 73800500 74780520 167902 74780616 160367 154404 72140618 169827 19132012 74950612 169835 133835 DESCRIPTION Wheel Steering Ayp/P/L Blk Axle Asm Spindle Asm LH Spindle Asm RH Bearing Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga Washer 27/32 X 1-1/4 X 16 Ga Ring Klip #t5304-75 Bearing Col Strg Blk Link Drag Washer Lock Hvy Hlcl Spr 3/8 Spacer earing Axle Front Hexflange Lock Shaft Asm Strg Washer Thrust 515x 750x 033 Support Shaft Screw Hex Wsh Hd Torx Shaft Asm Pittman Bracket Steering Bushing Link Drag Blk LR Gear Sector Washer 13/32 X 7/8 X 16 Ga Screw 3/8-16 x 3/4 Pin Cotter 1/8 X 3/4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 Id Dash Screw Cap Wheel Steer Ayp Washer 13/32 x 2-3/8 x 12 Ga. Nut Lock Center 3/8-24un Adaptor Wheel Strg Boot Dash Mtl Steering Blk Washer 25/32 X 1 1/4 X 16 Ga Extension Steering Cap Spindle Fr Top Blk Fitting Grease Nut Lock Hex W/Ins 5/16-18 Bolt Fin Hex 3/8-16unc x 1-1/4 Kit Steering Assembly Service Bolt Fin Hex 3/8-16unc x 1 Gr.5 Spacer Brace Axle Bearing Arm Pittman Bolt Fin Hex 5/8-11 unc x 2-3/4 Brace Axle Washer 13/32 x 1 1/4 x 12 Ga. Bolt Hex 3/8-16 x 3/4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 35 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G ENGINE 2 3 72 1 62 81 13 4 78 14 32 44 46 15 16 38 78 33 31 40 33 45 29 23 37 OPTIONAL EQUIPMENT Spark Arrester 36 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G ENGINE KEY NO. 1 2 3 4 13 14 15 16 23 29 31 32 33 37 38 40 44 45 46 62 72 78 81 PART NO. 140310 17720410 -------137348 165291 13280324 13200300 11050600 169837 137180 109202X 140527 123487X 137040 -------124028X 17490412 17000612 19091416 10040500 71070510 17060620 73510400 DESCRIPTION Control Th/ch Flag Screw Hex Thd Cut 1/4-20x5/8 T Engine, B&S 289707 (Order parts from engine manufacturer) Muffler Exhaust B&S Lc Gasket Eng 1 313 Id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield BRN/DBR Guard Kit Spark Arrestor (Flat Scrn) Tank Fuel Front Cap Asm Fuel Clamp Hose Line Fuel 20" Oil Drain Plug (Order From Engine Manufacturer) Bushing Snap Nyl Blk Fuel Line Screw Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 Washer 9/32 X 7/8 X 16 Ga Washer Lock Hvy Hlcl Spr Screw Hexcap 5/16-18 x 5/8 Screw 3/8-16 x 1-1/4 Nut Keps Hex 1/4-20 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G SEAT 1 8 9 14 10 8 9 7 5 6 22 21 7 2 24 5 26 16 25 15 23 4 13 17 12 3 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO. 127426X 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 155925 121246X 121248X DESCRIPTION Seat Bracket Seat Pivot Bolt Hex 3/8 - 16 X 1 Washer 13/32 X 1 X10Ga. Clip Push-In Hinged Nut Lock Hex w/Ins 3/8 - 16 Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (Blk) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl KEY NO. 14 15 16 17 21 22 23 24 25 26 PART NO. 72050412 134300 121250X 123976X 171852 73800500 74780814 19171912 127018X 10040800 DESCRIPTION Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2 Spacer Split .28 X .96 Spring Cprsn Nut Lock 1/4 Lge Flg Bolt Shoulder 5/16-18 Unc-2A Nut Lock Hex w/Ins 5/16 - 18 Bolt Fin Hex 1/2-13 X 7/8 Gr. 5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X .62 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 38 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G DECALS 7 5 12 5 14 6 15 11 16 9 9 4 3 10 17 KEY NO. 1 3 4 5 6 7 9 10 11 12 14 15 PART NO. 101892X 170839 170563 168421 157140 162398 171448 162391 162392 162389 162390 145005 1 DESCRIPTION Decal, Clutch/Brake Eng/Fr Decal, Engine HP Decal Warning Decal, Pnl Sd Decal, Fender Danger English Decal Ins Str Wh Decal Fender Decal, Deck Grasseater Decal, Grille Weedeater Decal, Hood RH Decal, Hood LH Decal, Caution, Battery KEY NO. PART NO. DESCRIPTION 16 157163 Decal, Oper Sdl P/L Gear Dr Eng 17 136832 Decal, V-Belt Sch. -138311 Decal, Handle Lft Height Adj. -171883 Manual, Operator's English -171884 Manual, Operator's French Available accessories not included with mower: -C38 Grass Catcher -MK38 Mulch Kit w/Blades -LSB42 42" Snow Blower -LC05 Wheel Weights -LBD48 48" Snow Blade -CH11 Tire Chains WHEELS & TIRES 1 2 5,8 4,10 7 3,9 6 11 KEY PART NO. NO. DESCRIPTION 1 59192 Cap, Tire valve 2 65139 Stem, Valve 3 106222X Tire, Front 4 59904 Tube, Front (Service item only) 5 106732X427 Rim assembly, 6"front 6 278H Fitting, Grease (Front wheel only) 7 9040H Bearing, Flange (Front wheel only) 8 106108X427 Rim assembly, 8" rear 9 124635X Tire, Rear 10 7152J Tube, Rear (Service item only) 11 104757X Cap, Hub Axle -144334 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G MOWER LIFT 7 8 5 13 4 6 11 12 13 19 13 20 2 3 1 6 5 4 15 31 32 13 31 32 20 17 18 20 16 19 20 15 40 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G MOWER LIFT KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 PART NO. 159460 159471 105767X 12000002 19211621 120183X 109413X 124526X 139865 139866 4939M 173288 73350800 130171 73800800 139868 163552 140302 73540600 DESCRIPTION Wire Asm Inner/Sprg w/plunger Shaft Asm Lift RH Pin Groove 1 500 Zinc E Ring #5133-62 Washer 21/32 X 1 X 21 Ga Bearing Nylon Blk 629 Id Grip Handle Bicycle Matte Blk Button Plunger Black Link Lift LH Fixed Length Link Lift RH Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lockw/Wsh 1/2-13 Unc Arm Suspension Rear Retainer, Spring Bearing Pvt Lift Spherical Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 41 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G MOWER DECK 40 89 67 146 107 42 148 108 36 38 68 157 158 156 151 152 153 154 153 155 89 56 36 69 55 33 32 31 40 54 123 113 21 122 150 2 45 110 53 1 109 89 28 26 30 21 88 87 24 25 21 2 2 86 16 2 15 29 21 23 3 5 6 4 13 12 128 19 21 149 11 10 9 8 14 27 42 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538G MOWER DECK KEY NO. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 19 21 23 24 25 26 27 28 29 30 31 32 33 36 40 45 53 54 PART NO. 170280 72140506 138017 169970 4939M 130832 850857 10030600 140296 138497 129895 137645 DESCRIPTION Mower Housing Assembly Bolt Carriage 5/16-18 x 3/4 Bracket Asm Fr. Sway Bar Bracket Deck Sway Bar 38"/42" Retainer Spring Arm, Suspension, Rear Bolt 3/8-24 x 1.25 Grade 8 Washer, Lock 3/8 Washer, Hardened Blade Mower Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 6) 128774 Housing, Mandrel, Vented 110485X Bearing, Ball, Mandrel 140329 Stripper, Vented Mower Deck 132827 Bolt, Shoulder 73680500 Nut 137607 Bracket, Mower Deflector 105304X Cap, Sleeve 123713X Spring, Torsion, Deflector 110452X Nut, Push 106736X428 Shield, Deflector 19111016 Washer 11/32 x 5/8 x 16 Gauge 106735X Rod, Hinge 157722 Screw Thdrol. Washer Head 129963 Washer, Spacer 153532 Pulley, Mandrel 137266 Nut, Toplock 9/16 131494 Pulley, Idler, Flat 73680600 Nut, Crownlock 3/8-16 Unc 4497H Retainer 130840 Brake Assembly 133943 Washer, Hardened KEY NO. 55 56 67 68 69 86 87 88 89 107 108 109 110 113 122 123 128 146 148 149 150 151 152 153 154 155 156 157 158 --- PART NO. 133840 165723 106932X 144200 76020312 7631J 128772 19111216 19131612 133502 133503 74760640 142587 17060512 131289 169971 153390 165891 169022 165898 19091216 169670 172758 169674 169675 169671 169672 169669 17720410 130794 170317 DESCRIPTION Idler Arm Assembly Spacer, Retainer Knob V-Belt, 42" Mower Pin, Cotter 3/32 x 3/4 Runner, LH Runner, RH Washer 11/32 x 3/4 x 16 Ga Washer 13/32 x 1 x 12 Ga. Spacer Retainer Stiffener, Idler Arm Bolt, Hex Hd 3/8-16 x 2-1/2 Upstop Deck Front 38" Screw 5/16-1/ x 3/4 Rod, Brake LH Rod, Brake RH Washer Felt Bolt Carriage Idler Spring Return Idler Retainer Spring Yellow Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch Cable 38"/46" Washer Flat 3/8" Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3/8" Screw Hex Thd Cut 1/4-20 x 5/8 Mandrel Assembly (Includes Key Numbers 12-15, 17-19, 31 and 33) Mower Deck, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43