User manual AYP GT180AR - PARTS-LIST

GT180AR (1999 & Before) CLUTCH-BRAKE, REAR WHEELS, ENGINE Page 1 of 17 GT180AR (1999 & Before) CLUTCH-BRAKE, REAR WHEELS, ENGINE Ref # 2 3 4 5 6 7 8 10 11 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 62 63 64 65 66 Part Number 19131210 100228N 8545J 9858M1 61159 74570412 104758X 73680600 10040700 10040400 19131316 11050600 73610600 5142H 104375X 8883R 5304J 74321016 73631000 72110506 104596X 4607R 7259H 795R 11150400 104595X 17720408 422437 19252016 7975J 71673 678H619 74760716 1685H 7974J 9396E 19122405 10040600 74610628 74780520 10040500 73220500 677H918 98000155 13090220 13120200 13060200 74760612 104577X 74780616 101343L 100196K 633A109 7952J 8021J 73680700 101341M 9204H Qty Description WASHER MUFFLER T SUB= 272250 KEY KNOB SCREW GTV CAP-HUB GT SUB= 73690600 LOCKWASHER LOCKWASHER WASHER LOCKWASHER SUB= 7810H ROLL PIN STD SHAFT ASSY GT PEDAL COVER T ACT-SWITCH T SCREW SUB= 69180 SUB= 72270506 SUB= 532132780 SUB= 122077X SUB= 7154J SUB= 65139 LOCKWASHER SUB= 5693J SCREW ENGINE SUB= 121749X NLA PLUNGER CAP T SUB= 136284 BOLT SUB= 68478 PLY-DRV ATTACH SQ KEY STD WASHER LOCKWASHER BOLT BOLT LOCKWASHER NUT.HEX.5/16-18 SUB= 5266J SUB= 13240200 NIPPLE ELBOW SUB= 13020200 SUB= 74780612 ADAPTER T BOLT PULLEY GTV SUB= 106932X GEAR SHFT LVR T SUB= 156404 NLA NUT GTV PULLEY GTV NUT STD Page 2 of 17 GT180AR (1999 & Before) CLUTCH-BRAKE, REAR WHEELS, ENGINE Ref # 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 121 122 123 124 Part Number 104262X 74780512 19111216 9528R 634A692 1304H 7563R 5845R 101340R 4186J 214J 76020312 2228M 7920J 74370612 74760614 72140405 73220400 677A637 5102J 7229J 73530600 7241J 5308J 100604K 100000K 100229L 19131614 100592D 7192J 17190512 72010510 104659X 104649X 104905X 105040X 105105X 105103X 105104X 104993X 105041X 6999R 3008J 9151R 74780408 73680400 74780412 19091016 74760512 73680500 74750806 10070800 74321008 104626X 74760616 73690400 10090400 Qty Description GUARD-BELT GT BOLT WASHER M SUB= 106277X427 SUB= 149176X431 SUB= 140080 WASHER T SUB= 12000034 SUB= 105474X SPACER BRAKE DRUM T SUB= 3145 SUB= 2228M1 SUB= 101122M SCREW SUB= 74760616 BOLT T SUB= 50675 BRAKE BRKT ASSY T CLEVIS PIN T GUIDE ROD T SUB= 7810H SPRING T BRAKE ROD T YOKE GTV CLAMP-TUBE GTV EXHAUST TUBE T WASHER GUARD - ASSY, BELT WIRE TIE SCREW T BOLT SUB= 106021X BRKT-SHIELD, HEAT, SIDE SUPPORT ASSY - DASH BRACKET GT STRAP, TIE BASE - SHIELD, HEAT PANEL - SHIELD, HEAT BAFFLE ASSY-ENGINE SUB= 129979 SUB= 123487X SUB= 7833R SNAP BUSHING T BOLT SUB= 73690400 SUB= 74780414 WASHER BOLT SUB= 73690500 SCREW GT NLA NLA NLA BOLT LOCKNUT SUB= 10040400 Page 3 of 17 GT180AR (1999 & Before) ELECTRICAL, BATTERY Page 4 of 17 GT180AR (1999 & Before) ELECTRICAL, BATTERY Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 39 40 41 42 43 44 45 47 48 Part Number 719J 5115J 2008J 10040400 73350400 17531208 4171R 51J 4206J 105303X 17190412 7603J 227J 72240460 19091216 73490400 102476X 7661J 4152J 4207J 104660X 74760412 19091016 100207K 73220400 7604J 6999R 11050600 6347R 10090400 104566X 104567X 105035X 73951000 105034X 4482J 7320R 7192J 4406R 11151000 3258J 7552H 104445X 74760512 73680500 101539X 104753X 104589X Qty Description SUB= 154336 SUB= 5114J SUB= 146154 LOCKWASHER NUT SUB= 71031008 CLIP T TERM COVER DUAL CABLE-BATTERY T NLA SCREW "TRAY T, BATTERY" SUB= 123899X BOLT WASHER PM SUB= 146525 SUB= 150109 HARNESS T HEADLAMP BULB CABLE T NLA BOLT LT WASHER CLIP GTV SUB= 50675 SUB= 7697J SUB= 123487X LOCKWASHER FUSE-30 AMP SUB= 10040400 METER - HOUR, AMPS BRACKET, AMMETER CLIP-HARNESS "NUT,KEPS" CLIP GT LIGHT SWITCH T NUT WIRE TIE SUB= STD365402 LOCKWASHER CONDUIT NUT L SUB= STD365410 SWITCH-INTER. GT BOLT SUB= 73690500 SHEET INSTR LT TAG - SOUND RATING NLA Page 5 of 17 GT180AR (1999 & Before) FRAME, ENCLOSURES, SEAT Page 6 of 17 GT180AR (1999 & Before) FRAME, ENCLOSURES, SEAT Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 32B 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 53 55 57 58 59 60 Part Number 104618X 104624X 104634X 104613X 104617X 105287X 105036X 104628X 105288X 677H993 105037X 17490512 104612X358 104644X 104635X358 104643X 678H614 7983J 104699X 5525J358 678H447 678H760 8022J 4910J 104640X 678H643 104607X 104639X 101365X 3606J358 677H779 677H778 3645 8710J 3616J 4609J 6431J 6999R 5277J 73680400 7178J 3408J358 678H624 104637X 104642X 104602X 104700X 7984J 4900J 5592J 19090816 8497J 104608X 10090400 73220400 73680600 74760612 19131316 Qty Description SUB= 155013 STRAP ASSY SUB= 105419X388 SUB= 147717 SUB= 106395X SUPPORT-GRILL FOAM STRIP HYT GRILL GT SUPPORT-GRILL SUB= 5213J FOAM-STRIP LT SCREW SUB= 150301X505 NLA SUB= 150302X505 NLA SUB= 140229 NLA NLA FOOT REST BRACKET ASSY BRACKET ASSY PLUG-DASH T DECAL-CAUTION NLA SUB= 8319J SUB= 106099X NLA SUB= 106042X012 SUB= 121642X417 SPRING SEAT NLA SPROCKET, 9 TEETH FUEL TANK STEM GT SUB= 151346 SUB= 158990 PAD-SPACER T SUB= 123487X SUB= 8543R SUB= 73690400 DECAL-CAUTION FOOT REST SUB= 140506 NLA DECAL, DASH SUB= 140121 NLA SUB= 678H611 DECAL T NLA WASHER DECAL, INSTRUCTION DASH ASSEMBLY SUB= 10040400 SUB= 50675 SUB= 73690600 SUB= 74780612 WASHER Page 7 of 17 GT180AR (1999 & Before) FRAME, ENCLOSURES, SEAT Ref # 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 82 83 85 87 88 89 92 93 94 95 96 97 99 100 101 102 104 Part Number 104755X 17211010 72140506 73680500 74040512 7605J 17490612 72140606 17720408 10040700 74760716 73680700 74780816 10110800 19171912 74760740 5224J 104636X358 678H729 101361K 2751R 74760616 19111216 101345M 101346K 100196K 76020616 17490608 17240408 7959J 104601X 74760412 17490412 74760512 104646X 104810X 11050600 Qty Description """J"" FASTENER LT" SCREW LT BOLT SUB= 73690500 BOLT BOLT T SCREW BOLT SCREW LOCKWASHER BOLT NUT GTV BOLT SUB= 10040800 WASHER SUB= 74780740 DECAL OPEI SUB= 140679X505 PLATE COVER NLA CLIP T BOLT WASHER M ROD SHIFT GTV NLA SUB= 106932X SUB= 76020624 SCREW LT SUB= 17720408 NLA BRKT SWITCH GT BOLT LT SCREW HEX CRT BOLT NLA NLA LOCKWASHER Page 8 of 17 GT180AR (1999 & Before) HARDWARE Page 9 of 17 GT180AR (1999 & Before) HARDWARE Ref # 8 18 26 43 44 45 52 53 76 77 78 79 81 82 85 Part Number 73220600 19131316 73680600 74760624 74760632 10040600 76020616 17490612 74780612 72140606 74321016 73631000 72140614 74780616 72140608 Qty Description NUT.HEX.3/8-16UNC WASHER SUB= 73690600 SUB= 74930624 SUB= 74930632 LOCKWASHER SUB= 76020624 SCREW BOLT BOLT SCREW SUB= 69180 BOLT BOLT SUB= 72110608 Page 10 of 17 GT180AR (1999 & Before) LEVER CONTROLS, BELT Page 11 of 17 GT180AR (1999 & Before) LEVER CONTROLS, BELT Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 47 48 49 50 51 63 64 65 66 67 68 69 70 71 72 73 74 Part Number 2895H 8016J 2876H 104597X 23180606 8330H 7596J 73220600 7594J 12000037 19151216 104448X 19292016 5142H 8488J 4939M 100735K 19131316 100734K 73350600 678H450 9038R 101274N 101355X 101356L 101276L 101349L 101350K 8846R 12000039 207J 101348L 104360X 4617J 105054X 19171216 5348J 101347L 19131413 101358K 76020816 76020312 19131016 104598X 73800600 101342N 2083R 5256J 5255J 5252J 102671X 101344L 5328J 678H445 678H641 7901J 73900400 Qty Description HANDLE GRIP T SUB= 125925X SPRING T LEVER ASSY LT SCREW KEY STD LINK-LIFT MOW T NUT.HEX.3/8-16UNC BRACKET T KLIP RING WASHER SHAFT ASSY GTV WASHER ROLL PIN STD LINK - LIFT SUB= 85902 ROD ADJUST LT WASHER SUB= 138057 NUT SUB= 6519J "T, BEARING" SUPPORT ASSY T SPRING GTV ROD CLUTCH GTV NLA NLA "GTV, BEARING" SUB= 110484X KLIP RING WASHER T NLA SUB= 131494 SUB= 532131861 NLA WASHER NLA BRACKET GTV WASHER BRACKET ASSY GTV COTTER PIN SUB= 3145 WASHER ROD ASSY-LEVER LT NUT BELT-V.93.07 SUB= 102403X GUIDE-BELT T BRACKET BRACKET - V IDLER NLA PULLEY V IDLR GTV BOLT-ADJ SPRING T SUB= 143363 SUB= 123994X SHOULDER BOLT T NUT T Page 12 of 17 GT180AR (1999 & Before) STEERING, FRONT WHEELS, AXLE Page 13 of 17 GT180AR (1999 & Before) STEERING, FRONT WHEELS, AXLE Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 47 48 49 50 51 53 54 55 56 57 58 Part Number 12000029 19252016 3938R 4445H1 9541R 6856M 9040H 678H616 9530R 6266H 6855M 674A244 5298J 74781044 10041000 73221000 678H615 5292J 74780616 73680600 677H998 19292016 102443X 10040600 73610600 7990J 104591X 19172610 74760832 73680800 104240X 102997X 104757X 12000034 100713N 74040616 100711L 677H992 8922R 73700600 7919J 73360600 8921R 74520632 73510600 1309H 100710L 678H500 104590X 6266H 104239X 104989X 74760612 74760616 2557R Qty Description RING SUB= 121749X SUB= 122075X TUBE.4.0/4.8-8 SUB= 106228X417 ZERK FITTING M "FLANGE, BEARING" SUB= 106046X SUB= 5142H WASHER .T ZERK M SUB= 674A243 SUB= 136518 BOLT WASHER NUT X SUB= 106045X SUB= 140342 BOLT SUB= 73690600 SUB= 677A607 WASHER NLA LOCKWASHER SUB= 7810H SUB= 109849X SHAFT STEERING GT WASHER GT BOLT NUT LTV NLA SECTOR ASSY GT HUB CAP KLIP RING SUB= 150547 NLA ADAPTER LT SUB= 5284J SUB= 109851X NUT SUB= 121159X NUT SUB= 109850X BOLT, HEX 3/8 - 16 X 2 NUT BRNG. T INSERT-WHEEL LT SUB= 19133808 DECAL - STEERING WHEEL WASHER .T "FLANGE GT, BEAR." NLA SUB= 74780612 BOLT SUB= 25651 Page 14 of 17 GT180AR (1999 & Before) TRANSAXLE P/N BREAKOUT Page 15 of 17 GT180AR (1999 & Before) TRANSAXLE P/N BREAKOUT Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Part Number 4197R 5845R 4199R 4216R 4215R 4217R 6256H 74020652 7392M 6272H 4985R 6266H 4212R 4196R 6276H 633A63 8118M 8740H1 6217H 4218R 6252H1 7810H 4986R 7393R 992R1 6216H 6262H 101416X 6269H 5855H 101414X 6277H 4225R 7396H 4198R 4200R 7395H 6275H 633A64 13060400 13120400 13090424 6271H 13060200 74780524 10140500 4895H 4222R 1529R 8119M 4220R 4209R 4213R 4442R 4195R 4214R 4194R 7528R Qty Description SHAFT.AXLE.T SUB= 12000034 FINAL GEAR T DIFF GEAR T DIFF PINION T DIFF CARRIER T WASHER T BOLT SUB= 100482K SUB= 145359 SHIFT FORK T WASHER .T RED PINION T GEAR SHAFT T SNAP RING T GEAR T "T, BEARING" BEARING SUB= 122238X SPACER T PINION RS GRIPCO NUT SHIFT FORK T OIL SEAL STD BRNG. T SHAFT T FORK T SHIFT SHAFT GTV SEAL T VALVE M GEARCASE HALF G PIN T NEEDLE BRNG T RACE T GEAR SHAFT T SUB= 532004200 RACE T SUB= 121878X NLA SUB= 13320400 STEEL ELBOW SUB= 13280424 SEAL T SUB= 13020200 HEX BOLT SUB= 10040500 "TI, BEARING" NEEDLE BRNG T NEEDLE BRNG T "STD, BEARING" BRNG RACE RED PINION T RED GEAR T PINION SPACER T GEAR SHAFT T FINAL PINION T GEAR SHAFT T SPACER T Page 16 of 17 GT180AR (1999 & Before) TRANSAXLE P/N BREAKOUT Ref # 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 Part Number 4208R 4207R 7398H 4203R 4204R 2898J 4926H 4205R 4206R 1370H 633A69 208J 4201R 12000002 1153R 7392H 3990H 73220500 1167R 73360700 6270H 7384H 100196K 5384J 2978J 633A85 8739H1 4924H 19151516 8105R 19181511 75J 6274H 76020412 10040500 74760514 633A109 101340R Qty Description RED PINION T RED GEAR T RACE T LOW SPEED GEA T REVERSE GEAR T KEY T RING STD INTERMED GEAR T SUB= 532004206 "T, BEARING" CLUSTER GEAR T INPUT SHAFT T LO SPEED PINION T SUB= 2225J IDLER GEAR T WASHER T BRNG T NUT.HEX.5/16-18 WASHER T NUT SEAL STD SHAFT T SUB= 106932X GEAR SHIFT LVR T CAP T COVER AND PIN T GUIDE BALL T SPRING TI WASHER SUB= 110542X WASHER GEAR SHIFT GA T GASKET T COTTER PIN LOCKWASHER BOLT GEAR SHFT LVR T SUB= 105474X Page 17 of 17