Item # 41054 ASSEMBLY & OPERATING INSTRUCTIONS FOR OUTDOOR GAS GRILL ® PLEASE CONTACT 1-800-913-8999 FOR ASSISTANCE DO NOT RETURN TO PLACE OF PURCHASE FOR MODEL 720-0001 OUTDOOR GRILL TABLE OF CONTENTS Illustrated Parts Breakdown................... Parts List............................................ Safety Instructions............................. Assembly Instruction............................. Lighting Instruction............................. Lighting Rod Assembly Instruction......... Care and Maintenance.......................... Cooking Instruction............................. Trouble Shooting................................ Limited Warranty.................................. 1 1 2-5 6 7 8-9 10 11 12 13 Read this Care and Use Manual carefully and completely before using your grill to reduce the risk of fire, burn hazard or other injury. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department. For Your Safety 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. When cooking with oil/grease, do not allow the oil/grease to exceed 350F (176.5C). Do not store or use extra cooking oil in the vicinity of this or any other appliance. 3. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING 1. Do not store spare LP cylinder within 10 feet (3.05m) of this appliance. 2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62m) of this appliance. 3. When cooking with oil/grease, do not allow the oil/grease to get hotter than 350F (176.5C). 4. Do not leave oil/grease unattended. This unit is not intended for commercial use. Distributed by L G Sourcing Inc. P.O. Box 1535, North Wilkesboro, NC 28659 Model # 720-0001, BBQ GrillwareTM Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death. ILLUSTRATED PARTS BREAKDOWN MODEL 720-0001 TABLE-TOP GRILL 4 2 MODEL 720-0001 -LP PARTS LIST REF# Description QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Lid, Front Bowl Assembly Handle Assembly Handle Assembly Cooking Grid Flame tamer Flame tamer Grease Tray Burner Name Plate Regulator LP Foldable Leg Gas Collector Box Latch Grease Tray Stopper Logo Heat insulation plant 1 SET 1 SET 1 SET 1 PC 1 PC 1PC 1PC 1PC 1 SET 4 SET 1PC 1SET 1PC 1PC 1PC How to order replacement parts? Please call 1-800-913-8999 1 Safety Instructions READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, ASSEMBLED AND MAINTAINED. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION, CALL OUR SERVICE CENTER AT 1-800-913-8999, MONDAY THROUGH FRIDAY 8:OOAM-5:OOPM, PACIFIC COAST TIME. NOTE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION. NOTE TO THE CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS. a) The use of alcohol, prescription or non-prescription drugs may impair the consumer's ability to properly assemble or safely operate the appliance. b) When cooking with oil/grease, fire extinguishing materials should be readily accessible. In the event of an oil/grease fire do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother fire with dirt, sand or baking soda. c) In the event of rain while cooking with oil/grease, cover the cooking vessel immediately and turn off the appliance burners and gas supply. Do not attempt to move the appliance or cooking vessel. d) When cooking, the appliance must be on a level, stable surface in an area clear of combustible material. An asphalt surface (blacktop) may not be acceptable for this purpose. e) Do not leave the appliance unattended. Keep children and pets away from the appliance at all times. f) Do not place empty cooking vessel on the appliance while in operation. Use caution when placing anything in cooking vessel while the appliance is in operation. g) Do not move the appliance when in use. Allow the cooking vessel to cool before moving or storing. h) This appliance is not intended for and should never be used as a heater. Do not store a spare LP-gas cylinder under or near this appliance. 2 Safety Instructions Read carefully before assembling and operating your gas grill. INSTALLATION The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58 or CSA B149.1, Natural Gas and Propane Installation Code. THE LOCATION FOR YOUR GRILL Do not use your gas grill in garages, porches, breezeways, sheds or other enclosed areas. Your gas grill is to be used outdoor only, at least 21 `from the back and side to any combustible surface. The grill should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles and/or boats. The Fuel System Gas grills are used safely by millions of people when following simple safety precautions. The items in the fuel system are designed for operation with the BBQ Grillware grill. They must not be replaced with any other brand. (See parts list for replacement items.) GAS BURNER: The gas burner is constructed of tubular stainless steel and should not require maintenance other than inspection for insects/nests inside the air intake slots. BURNER VALVE/REGULATOR: The burner control is actually a regulator/valve assembly. The regulator attaches directly to the end of the burner, which extends out of the right end of the grill by, a 1-pound propane cylinder threads into the regulator. The burner control operates in the following positions indicated by the pointer at the top of the regulator as installed on the grill: Once the regulator is in as far as it will go, tighten it with a wrench. OFF - This stops the flow of gas to the burner. PUSH TO TURN ON - You must push "IN" on the knob to release the knob from the locked "OFF" position. HIGH - This position provides the highest gas flow and hottest cooking temperatures. 3 Safety Instructions MED - This position provides cooking temperatures between HIGH and LOW. LOW - This position provides the lowest cooking temperatures. ONLY A FACTORY SUPPLIED GAS VALVE/REGULATOR SHOULD BE USED. See parts list for replacement items. LP GAS REGULATOR CAUTION The gas pressure regulator provided with this appliance must be used. This regulator is equipped with the required orifice and is set for the required outlet pressure for this appliance. This combination of orifice size and pressure regulation specifications provides the cooking performance intended by BBQ Grillware Table Top Grill. Substitution of regulator by any other device or any other manufacturer is dangerous and could result in serious injury. LP GAS REGULATOR The gas pressure regulator is shipped loose and must be installed prior to operating your grill. This is a" slip-fit~ requiring no tools. See assembly instructions for proper installation. The regulator may be removed from grill after use. Turn the regulator control knob to the "OFF" position; disconnect LP cylinder and allow the grill to cool for at least 30 minutes prior to removing regulator. Care should be taken to store the regulator in a clean, secure location when the grill is not in use. The threaded cylinder connection area should be kept clean and free of dust, dirt, sand or any foreign materials. Clean both the regulator and LP cylinder threaded areas prior to connecting cylinder to regulator. PROPANE FUEL: Warning - propane is a flammable gas. Improper handling may result in an explosion and/or fire and serious accident or injury. Your grill is designed to operate with propane (LP) gas only and is equipped with the proper orifice for propane gas. Caution: Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use. LP GAS CYLINDER: This grill is designed and intended to be used with a disposable propane cylinder with a nominal fuel weight of 1 lb. Such a cylinder is approximately 4" in diameter and 7" long. The BBQ Grillware Table Top Grill does not include an LP gas cylinder. This must be purchased separately and be supplied at most hardware stores. The cylinder used must be constructed in accordance with the specifications for LP cylinders of the U.S. Department of Transportation (DOT) DOT-39 NRC232/290 MllIO. The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or any other enclosed area. The BBQ Grillware Table Top Grill may be stored indoor if the LP gas cylinder is removed and stored outdoors. The LP gas cylinder (not included) is threaded for connection directly to the gas regulator supplied with this appliance. The LP gas cylinder is provided with a threaded connection for access directly to the gas regulator supplied with this appliance. Care should be taken when threading the cylinder to the regulator to engage threads correctly to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful that the regulator does not strike the grill, the ground, or any other surfaces. Replace the protective cap over the threaded cylinder connection when removed from grill. If any difficulty at all occurs when connecting or disconnecting the cylinder to the regulator assembly, contact your local gas supplier for assistance. When re-connecting the LP gas cylinder to the regulator, be sure to hand-tighten until snug. This connection should be inspected for damage and leak tested after re-connection. The threaded cylinder connection should be kept clean and free of dust, dirt, sand or any foreign materials. Clean both regulator and LP cylinder threaded areas prior to connecting cylinder with regulator. Keep any electrical supply cord or fuel supply hose away from any heated surfaces. 4 COOKING TEMPERATURE SETTINGS HIGH - Approximately 450 degrees F MED - Approximately 400 degrees F LOW - Approximately 350 degrees F NOTE: A disposable 1 lb. Cylinder "NEAR EMPTY" can significantly reduce or will significantly reduce internal pressure and may affect the regulator's capability to accurately control gas flow. This may cause hotter-than-normal cooking temperatures during the final few minutes of cylinder use as it reaches empty. NOTE: A disposable 1 lb. cylinder will provide approximately 4-6 hours of cooking time with the BBQ Grillware Table Top Grill. 5 Assembly Instructions PLEASE READ THE INSTRUCTION CAREFULLY AND FOLLOW STEP BY STEP. Your BBQ Grillware Table Top Grill is pre-assembled. The only part that you need to assemble is to connect gas regulator into your grill. The estimated time for one person to assemble to table top grill is 5 to 8 minutes. 1. Locate the gas regulator. Grasp the regulator with the knob facing directly up. Line up the collar on the regulator with the open end of the burner tube. 2. Screw the regulator into open end of burner with a provided wrench. 3. Once the regulator is in as far as it will go. Turn it so knob is facing to the front of the grill. Note: Always make sure the regulator is secured in the fully lock-in position before attaching propane cylinder. 4. Be sure gas control knob is in the off position. Refer to the figure below. Check to make sure threaded areas on cylinder and regulator are clean. Thread propane cylinder to engage threads correctly to achieve proper connection. Removing propane cylinder. Refer to the figure below. Unthread cylinder from regulator as shown. 6 Lighting Instructions 1. 2. 3. 4. 5. 6. 7. Make sure the regulator is properly secured into the burner end. Make sure the propane cylinder is tightly threaded into the regulator-hand-tighten only. Open lid. Locate lighting access hole on right side of the panel. Insert match or lighter through access hole next to the burner tube. Keep flame next to burner. Push gas burner control knob "IN" and turn counter-clockwise to "Lighting Position" If ignition does not occur in 3-5 seconds, turn burner off. Wait 5 minutes and repeat the lighting procedure. Note: lf the burner should go out for any reason, turn control knob to "Off" position. Wait 5 minutes before attempting to re-light. If the grill fails to light after the second a ...