BELLATM OWNER'S MANUAL CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MOUNTING RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CONTROL FEATURES: VERSA·TOUCH OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 READ AND SAVE THESE INSTRUCTIONS SAFETY FIRST Safety and the proper operation of your Casablanca fan both require a thorough knowledge of the product and proper installation; therefore, before attempting to install and operate your Casablanca fan, read this owner's manual completely and carefully. Retain this manual for future reference. CAUTION: To avoid possible electrical shock, make certain that electricity is turned off at the circuit breaker or fuse box before attempting any installation procedure. BEFORE YOU START · All wiring must be in accordance with the National Electric Codes and the appropriate local electrical codes. The National Electric Codes requires proper grounding as a precaution against electrical shock. A qualified electrician should be consulted if you are unsure. · This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for ceiling fan installations, if it is not, a new box must be installed. Casablanca extension poles are available for sloped or high ceiling installations. · This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light current is 2.8 amps or 340 watts of lighting. · Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy hatch, make sure all wires are within the canopy and that no wires are being pinched. For best performance and for your warranty to be valid, use only genuine Casablanca blades, light fixtures, and accessories. SAFE USE · The blades in each pack are matched for equal weight to assure smooth fan operation. If more than one fan is being installed, be careful not to mix blades from different cartons. · Inspect the contents of your carton for possible shipping or handling damage and report any such damage directly to your authorized Casablanca dealer. · It is always a good idea to have an assistant to help with the installation. · When cleaning, painting, or working near your fan, be very careful of the fan and blades. Always turn the power OFF to the ceiling fan before servicing it, working on it, or replacing light bulbs. · Never insert anything into the path of the fan blades while the fan is in operation. · Never install a fan over a pool or spa. · Never operate a fan that has been damaged in any way. Contact Casablanca Fan Company by calling toll free 1-888-227-2178, or contact your local authorized Casablanca dealer for assistance in obtaining service. FUSE BOX (REMOVE FUSE FOR THE CIRCUIT YOU WILL BE WORKING ON) 18 84 CIRCUIT BREAKER (TRIP BREAKER FOR THE CIRCUIT YOU WILL BE WORKING ON) CAUTION: MOUNT WITH THE LOWEST MOVING PARTS AT LEAST 2.5 METRES ABOVE FLOOR OR GRADE LEVEL. ATTENTION: INSTALLER DE SORTE QUELES PIÈCES INFÉRIEURES SOIENT À AU MOINS 2.5 MÈTRES AU-DESSUS DU PLANCHER OU DU SOL. P/N 9243010 REV.A P/D JUL01PDG 1 MOUNTING RECOMMENDATIONS Before mounting your Casablanca fan, read the following helpful recommendations. The location of the fan, air circulation, and fan size are all important factors to consider before installation. Location Ceiling fans have practical uses in almost every room in your home. We suggest you follow these mounting recommendations as you decide where to install your Casablanca fan. · For safety reasons, the fan blades must be a minimum of 7 above the floor. · Do not locate the fan in a doorway or above a swinging door. · In any installation, the tips of the blades must be at least 18 from the wall in order to provide sufficient clearance for the blades. · In bedrooms, fans work best when mounted above the foot of the bed. · Over pool tables, be sure to provide plenty of clearance to avoid damage from pool cues. · In kitchens be sure to allow for open cupboard doors to clear the fan blades. · Do not install a fan close to, or over, a pool or spa. High humidity combined with corrosive gases will destroy the finish and warp the blades. Fan Size Variable fan speed capability permits the use of a full-size 52 fan even in smaller rooms. For very large rooms, two fans may be needed. SLOPED CEILING INSTALLATIONS Suggested Extension Pole Lengths Ceiling Height Pole Length 8 Standard 8 6 Standard 9 6 9 6 12 10 12 11 18 12 24 13 36 14 48 When to Use Extension Poles For best performance and best appearance, an extension pole should be used with your Casablanca fan when installing on high (cathedral) ceilings or sloped ceilings. Casablanca offers standard poles in increments of 6 up to 5. Custom poles are available in lengths up to 10. See your Authorized Casablanca Dealer for details. Note: Fan may wobble or vibrate if pole length is not long enough and inside blade is too close to downslope or side wall. Extending pole length will usually solve problem. EXTENSION POLE MAXIMUM HANG-TRU® ANGLE 32º 32° BLADES MUST BE A MINIMUM OF 7 ABOVE THE FLOOR 7 MINIMUM EXAMPLE 1 This slope is less than 32°. It is OK to install your fan. EXAMPLE 2 This slope is 32°. This is the maximum slope that will allow the fan to hang straight down. It is OK to install your fan. Calculation of 32° Use the tear-off Ceiling Angle Template card inserted in the back of this manual, it provides you with a simple `go' or `no-go' for installing your fan on a sloped ceiling. EXAMPLE 3 This slope is more than 32°. Your fan will not hang straight down, an adaptor is necessary. Contact your local Authorized Casablanca Dealer in regards to purchasing a "Slope Ceiling Adaptor." 2 BELLATM INSTALLATION INSTRUCTIONS Unpacking: Before assembling and installing your ceiling fan, remove all parts from the shipping cartons and check them against the parts listed here. Before discarding packaging material, be certain that all parts have been removed. WORK BENCH SETUP Setup. Remove the bottom foam from the box and place the fan rightside up in the foam. This protects the lamp socket during assembly. NOTE: The fan weight is 30 pounds. NOTE: If this is the second Versa·Touch fan installed in the same area, one of the fans MUST have its channel changed. Please refer to the Versa·Touch section on the bottom of page 9. FOAM WORK BENCH PERMA·LOCKTM HARDWARE ALLEN SET SCREW 1 /4-20 x 1/4" (PRE-INSTALLED) DOWNROD & BALL ASSEMBLY 3mm ALLEN WRENCH FAN PREPARATION IMPORTANT SAFETY INFORMATION! BEFORE STARTING THE INSTALLATION OF YOUR CEILING FAN, INSTALL THE THREADED DOWNROD INTO THE MOTOR COUPLING AND LOCK THE ASSEMBLY GROUND WIRE MOTOR WIRES DOWNROD & BALL ASSEMBLY Prepare for fan installation as follows: Step A. Place the downrod through the motor cover as shown. Route the wires from the fan motor through the Perma·LockTM downrod and ball assembly. Tip: The downrod has a tapered thread that is designed to lock completely when correctly installed. Step B. Using the provided allen wrench, loosen the set screw several turns to allow installation of the downrod. Thread the downrod into the motor coupling until it stops turning, this will take at least four and a half full turns. Step C. Securely tighten the set screw with the provided allen wrench to ensure safe operation of your fan. CAUTION: Failure to fully lock in the downrod before securely tightening the allen set screw may cause the fan to separate from the downrod during normal operation! MOTOR COVER ALLEN SET SCREW TAPERED THREAD ATTACH MOTOR COVER Step D. Using the three screws provided, attach the motor cover to the motor. Tighten firmly by hand only. MOTOR COVER SCREWS (3) 3 INSTALL INCANDESCENT BULBS Step E. Install the four 40 watt incandescent light bulbs. INCANDESCENT LIGHT BULBS (4) CEILING HARDWARE ADDITIONAL HARDWARE 2 1/4 x 8-32 ROUND HEAD SCREWS (2) 1 x 8-32 ROUND HEAD SCREWS (2) FLAT WASHER (2) CROSSBAR MOUNTING BRACKET WIRE NUT (4) GETTING STARTED Installing a New Ceiling Fixture Outlet Box If you do not have an existing fixture located where you wish to place your Casablanca fan, an approved ceiling fixture outlet box must be installed and wired. Warning: To reduce the risk of fire, electrical shock, or personal injury, mount to outlet box marked acceptable for ceiling fan support using the mounting hardware provided with the outlet box. Using Existing Ceiling Fixture Outlet Box After turning the power OFF at its source (either circuit breaker or fuse box), lower the old fixture and disconnect the wiring. Check the ceiling fixture outlet box to be sure that it is marked `Approved for ceiling fan mounting'. If it is not, a new box must be installed. NOTE: The fan weight is 30 pounds. CROSSBAR MOUNTING BRACKET INSTALLATION Proceed with installation as follows: Step 1. Route the wires from the ceiling outlet box through the crossbar mounting bracket center hole. Attach the bracket, with ground wire and ridges down, to the ceiling fixture outlet box with the mounting hardware included with the outlet box. Tighten the screws firmly by hand only, being careful not to bend the bracket by over tightening. CAUTION: To reduce the risk of personal injury, use only the mounting hardware provided with the approved outlet box to install the crossbar mounting bracket. CEILING FAN APPROVED WIRING BOX CEILING WIRING RIDGE SIDE DOWN CROSSBAR MOUNTING BRACKET GREEN GROUND WIRE FLAT WASHER APPROVED OUTLET BOX HARDWARE CANOPY HARDWARE CANOPY SCREW (4) CANOPY HATCH CANOPY CANOPY LOCK WASHER (4) 4 BELLATM CANOPY INSTALLATION Step 2. Attach the canopy to the crossbar mounting bracket with three of the 8-32 x 21/4 long canopy screws and canopy lock washers. Tighten the screw firmly by hand only. Note: On sloped ceilings, align the canopy opening towards the top or room peak. CROSSBAR MOUNTING BRACKET INSTALLED CANOPY CANOPY LOCK WASHERS CANOPY SCREWS HANGING THE FAN Step 3. To hang the fan body in the canopy, hold the fan body firmly and insert the ball into the canopy opening. Check that no wires were pinched. Rotate the fan body until the slot in the ball fits into the pin opposite the canopy opening. NOTE: The fan weight is 30 pounds. BALL SLOT PIN CANOPY ELECTRICAL CONNECTIONS Step 4. Attach the fan wires to the ceiling fixture outlet box wiring by twisting the bare ends of the wires together and then securing with a wire nut. Connect in this order: · GREEN leads from mounting plate and fan to GROUND conductor of power source. Secure with wire nut. · WHITE wire from fan to white NEUTRAL wire in ceiling fixture outlet box. Secure with wire nut. · BLACK wire from fan to black (or red) POWER wire in ceiling fixture outlet box. Secure with wire nut. WIRE NUT GREEN WIRES (3) BLACK WIRES (2) WHITE WIRES (2) 5 CANOPY HATCH INSTALLATION Step 5. Tuck the wires into the canopy with the wire nuts pointed upwards, so that the WHITE and BLACK wires are on opposite sides of the canopy and all wires are clear of the canopy opening. Step 6. Install canopy hatch with the last canopy screw and lock washer. To do this, tilt the fan body away from the hatch opening. Tighten the screws firmly by hand only, Step 7. Straighten the fan, then check to ensure that there is no movement between the canopy and ceiling or Hang-Tru ball and top support shaft. CANOPY HATCH LOCK WASHER TILT THE FAN TO INSTALL LAST CANOPY SCREW CANOPY SCREW BLADE & BLADE HOLDER HARDWARE BLADE SCREW (4 PER BLADE) BLADE HOLDER SCREW (2 PER BLADE) BLADE HOLDER BLADE BADGE BLADE BADGE INSTALLATION Step 8. Attach the blades to the blade holders by first pressing the blade badge into the blade, then installing the blade holder using the four blade screws and flat washers provided for each blade. Using the screwdriver, tighten securely by hand only. Repeat for each blade assembly. BLADE BADGE BLADE BLADE HOLDER BLADE SCREW (4 PER BLADE) BLADE ACCESS PLATE REMOVAL Step 9. Remove the blade access plate next to the light fixture. Set aside the two screws and the plate--they will be reinstalled later. LIGHT FIXTURE BLADE ACCESS PLATE 6 6 BELLATM INSTALL BLADES Step 10. Using the blade holder screws from the pack, attach each blade/blade holder assembly to the motor (two screws per blade). ...