User manual CRAFTSMAN 18.0 HP IC ELECTRIC START 44 MOVER GARDEN TRACTOR 917.255930

SEAl, S OWNER'S MANUAL MODEL NO. 917.255930 ® Caution: Read and follow all Safety Rules and lnstruchons Before Operating This Equipment , Assembly o Operation · Maintenance o Service and Adjustment · Repair Parts Sears, Roebuck and Co., Chicago, IL 60684 U.S.A. SAFETY RULES REPAIRS. aNPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZETHE RISKOF INJURY. YOUR UNIT IS EQUIPPED WITH SUCH CONTROLS° DO NOT ATTEMPT TO DEFEAT THE FUNCTION OFTHE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUMSTANCES. TRAINING: Know the controls and how to stop quickly, Read this owner's manual and instructions furnished with attachments. Do not allow children to operate the machine. Do not atiow adu}ts to operate it without proper instruction. Do not carry passengers Do not mow when children and others are around. Do not attempt to operate your vehicle or mower when not in the driver's seat.. Always get on or off your vehicle from the operator's left hand side,. The vehicle and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment . · · . Never mow in wet or slippery grass, when traction is unsure, or at a speed which could cause a skid. Stay alert for holes in the terrain and other hidden hazards. Keep away from drop-offs.. Do not drive too close to creeks, ditches, and public highways Exercise special care when mowing around fixed objects in order to prevent the blades from striking them= Never deliberately run vehicle or mower into or over any foreign objects. Never si_ift gears until vehicle comes to a stop Never place hands or feet under the mower, in discharge chute, ot near any moving parts while vehicle or mower is running. Always keep clear of discharge chute Use care when pulling loads or using heavy equipment. Use only approved drawbar hitch points Limit loads to those you can safely control. Do not turn sharply. Use care when backing. Use counterweight or wh eel weights when suggested in owner's manual. Watch out for traffic when crossing or near roadways. When using any attachments, never direct discharge of material toward bystanders nor allow anyone near the veo hicte while in operation Except for adjustments, do not operate engine if air cleaner or cover directly over carburetor air intake is removed, Removal of such part could create a fire hazard Do not change the engine governor settings or overspeed the engine; severe damage or injury may result When using the vehicle with mower, proceed as follows: Mow only in daylight or in good artificial tighL Shut the engine off when unclogging chute. Check the bfade mounting bolts for proper tightness at frequent intervals.. Disengage power to mower before backing up Do not mow in reverse unless absolutely necessary and then only after careful observation of the entire area behind the mower. , · · · · · · PREPARATION: Always wear substantial footwear° Do not wear loose fitting clothing that could get caught in moving parts_ Clear the work area of objects (wire, rocks, etc..) which might be picked up and thrown Disengage all attachment clutches before attempting to start the engine. Handle gasoline with care - it is highly flammable. Use approved gasoline containers N ever re move the fu elcap of the fuel tank or add gaso]in e to a running or hot engine or an engine that has not been allowed to cool for several minutes after running_Never fi]l tank indoors. Always clean up spilled gasoline.. Open doors if the engine is run in the garage - exhaust fumes are dangerous. Do not run the engine indoors_ Do not operate the mower without the entire grass catcher, on mowers so equipped, or the deflector shield in place. · · · · · , OPERATION: · Keep your eyes and mind on your vehicle mower, and the area being cuL Do not let other interests distract you.. Disengage power to attachments and stop the engine before leaving the operator's position. Disengage power to mower, stop the engine, and disconnect spark plug wire(s) from spark plug(s) before cleaning, making an adjustment, or repair. Be careful to avoid touching hot muffler or engine components_ Disengage power to attachments when transporting or not in use, Take all possible precautions when leaving the vehicle unattende& Disengage the power take-off, lower the attachments, shift into neutral, set the parking brake, stop the engine, and remove the key. Do not stop or start suddenly when going uphill or downh!!l. Mow up and down the face of slopes (not greater than t5 ), never across the face. Reduce speed on slopes and make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes, While going up or down slopes, place gearshift control lever in 1st gear position to negotiate the slope without stopping. i iii i · MAINTENANCE · · · AND STORAGE · · · · · · · · Keep the vehicle and attachments in good operating condition, and keep safety devices in place and working Keep all nuts, bolts, and screws tight to be sure the equip. ment is in safe working condition. Never store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. To reduce fire hazard, keep the engine free of grass, leaves or excessive grease. Do not clean product while engine is running. Do not operate without a muffler, or tamper with exhaust system° Damaged mufflers or spark arresters could create a fire hazard Inspect periodically and replace if necessary. Under normal usage the grass catcher bag material is subject to deterioration and weal It should be checked frequently for bag replacement Replacement bags should be checked,to ensure compliance with the original manufacturer s recommendations or specifications. " .................... i iii1,11,,i i:ujj I iiiiiiiii1,, LOOK FOR THIS SYMBOL IT MEANS - ATTENTIONITI ii i i.i ,11 i i i,i TO POINT BECOME ,11,,,1111,1111,, OUT IMPORTANT ALERTII! YOUR SAFETY PRECAUTIONS. SAFETY IS INVOLVED. ii iii i1,1 ............... I CONd_RATULATIONS on your purchase of a Sears Tractor, it has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department We have competent, well-trained technicians and the proper tools to service or repair this uniL Please read and retain this manual, The instructions will enable you to assemble and maintain your unit properly, Always observe the "SAFETY RULESL PRODUCT SPECIFICATIONS 18 0 3 5 GALLONS UNLEADED REGULAR SAE 30 (or 10W-30) WINTER: SAE 5W-30 CHAMPION RJ-19LM INTAKE 004 - ,006 IN EXHAUST 007 - 009 IN (MPH): LO HI 8 18 1.4 34 2,4 55 ,9 21 HORSEPOWER: GASOLINE CAPACITY: OIL (3.0 PINTS) SPARK PLUG (GAP,030 IN): VALVE CLEARANCE: MODEL NUMBER SERIAL NUMBER 917,,255930 GROUND SPEED: 1st 2rid 3rd Rev, BE FOUND DATE OF PURCHASE THE MODELAND SERIAL NUMBERSWILL QN A PLATE UNDER THE SEAT. TIRE PRESSURE: FRONT: REAR: 14 PSi 10 PSI YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE QF PURCHASE AND KEEP iN A SAFE PLACE --OR FUTURE REFERENCE, CHARGING SYSTEM: TRI CIRCUIT BLADE BOLT TORQUE: 30-35 FT. LBS MAINTENANCE AGREEMENT WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used it should be maintained in effect ve working order by the operator, In the state of California the above is required by law (_Section 4442 of the California Pubtic Resources Code), Other states may have similar laws, Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual)° ,,,,i,,n,,, ,, ,,,m,, ,, i ,,,, ,,,,,,,,,,,,, ,,, A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details, CUSTOMER · · · RESPONSIBILITIES Read and observe the safety rules, Follow a regular schedule in maintaining, caring for and using your unit, Follow the instructions under "Maintenance" "Storage" sections of this owner's manual and LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT For two years from date of purchase, when this riding equipment is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears witl repair free of charge any defect in material or workmanship This Warranty does not cover: Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass) Expendable items which become worn during normal use. such as blades, spark plug, air cleaners and belts Repairs necessary because of operator abuse or negligence, includingbent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manuat Riding equipment used for commercial or rental purposes FULL 90 DAY WARRANTY ON BATTERY For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT UNITED STATES THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state IN THE SEARS, ROEBUCK AND CO., D/731CR-W SEARS TOWER, CHICAGO, tL 60684 3 ,,,,,,,,,,,,, ii IIHI II II U,llll Ul I,,, ................. U TABLE ................. . mL OF CONTENTS ..i ill, , .......... ,i .................................. SAFETY RULES ........................................................... 2 PRODUCT SPECIFICATIONS ....................................... 3 CUSTOMER RESPONSIBILITIES ................................. 3 WARRANTY ................................................................. 3 TABLE OF CONTENTS ................................................. 4 INDEX ........................................................................... 4 ASSEMBLY ................................................................ 7-9 OPERATION ............................................................ MAINTENANCE ..................................................... SERVICE AND ADJUSTMENT .,.,'.......................... STO RAG E ................................................................... TROUBLE SHOOTING ........................................... REPAIR PARTS-TRACTOR ................................... SLOPE SHEET ............................................ BACK 11-14 15-18 t 9-25 26 27-28 30-48 PAGE ENDEX A Adjustment,Attachrnent Lift Spring. Adjustments: Brake ...................................... Carburetor .............................. Choke ....................................... Clutch Pulley ........................... Gauge Wheels ........................ Mower': Front-To-Back .................... Side-To-Side ...................... Mower Drive Belt ...................... Throttle Control Cable ............. Air Filter', Engine ........................... 23 21 25 24 21 13 20 19 20 24 20 Choke .................................. 24 Throttle Control Cable ......... 24 Air' Fitter ................................... 18 Air Screen ................................ 18 Cooling Fins ............................ 18 Oil Change .............................. 17 Oil Level ............................. t3,17 Oil Type ................................. t7 Preparation .............................. 13 Starting ..................................... 14 Storage .................................... 26 F Filter: Air Cleaner .............................. Fuel ......................................... Fuel: Storage ..................................... Type ...................................... Fuel Type ............................... Fuse .............................................. 18 18 26 14 13 23 Cutting Height ........................ Installation .................................. Operation ................................ Removal .................................. Mowing T ps ................. Muffler .................. ...................... Spark Arrester, .......................... O Oil: Cold Weather Conditions ,_ 13,t7 Engine .................................... 17 Transaxle ................................ 16 Operating Mower .......................... 13 Operation ................................ ! 1-14 P Parking Brake ....................... 11,12 Parts Bag ....................................... 6 Product Specifications ................... 3 S Safety Rules .................................... 2 Schematic ....................................... 29 Seat ................................................ 8 Service & Adjustments ............. 19-25 Attachment Lift Spring ............. 23 Clutch Pulley ............................ 21 Fuse ........................................ 23 Mower' Adjustment Front-To-Back .................... 20 Side-To-Side ..................... 19 Motion Drive Belt: Removal/Replacement ...... 22 Mower Blade Drive Belt: Removal/Replacement ...... 21 Mower Drive Belt: Removal/Replacement ...... 20 Mower Removal ...................... 19 Tire Care .......................... 8,t 6,22 Slope Guide Sheet ........................ 5! Spark Plugs .................................... 18 Specifications ..................................... 3 Starting the Engine ......................... 14 Steering Wheel ........................... 7,22 Stopping the Tractor ..................... 12 Storage ......................................... 26 T Throttle Control Cable: Adjustment .............................. 24 Tires .......................................... 8,16,22 Troubleshooting ......................... 27-28 W Wiring Schematic ............................ 2c_ 12 9 13 19 14 18 3 Air Screen, Engine ........................ 18 Assembly ..................................... 7-10 Attachment Lift Spring: Adjustment .............................. 23 B Battery: Charging .................................. 8 Cleaning ................................. 17 Installation ............................... t0 Levels .................................. 8,17 Preperation ................................ 8 Starting with Weak Battery ...... 23 Storage .................................... 26 Terminals ............................... 17 Belt: Motion Drive: Removal/Replacement ....... 22 Mower' Blade Drive: Removal/Replacement ....... 21 Mower Drive: Removal/Replacement ....... 20 Blade: Replacement ............................ 16 Sharpening ............................. 16 Brake Adjustment .......................... 2t O Carburetor, Adjustment .................. Choke, Adjustment ........................ Controls, Tractor ............................ Cutting Height, Mower ................... Gearshift Lever ......................... 25 24 11 12 t0 Headlights ................................... Hood Removal ............................ 23 24 Leveling Mower Deck ........ 19_20 Lubrication Chart .................... 15 M Maintenance ............................... 15-18 Air Filter, .................................. 18 Foam Pre-Cleaner .............. 18 Air Screen, Engine ................... 18 Battery ..................................... 17 Blade ........................................ 16 Cooling Fins, Engine ............... 18 Engine Oil ................................ 17 Fuel Filter ................................ I8 Lubrication Chart ..................... 15 Schedule ................................ 15 Spark Plugs ............................ 18 Tire Care ......................... 8,16,22 Tractor: Transaxie Oil Level ............ 16 Mower: Adjustment: Front-To-Back ................. 20 Side-To-Side ................... t9 Blade Replacement ................. 16 Blade Sharpening .................... 16 Engine: Adjustments: Carburetor ........................... 25 ACCESSORIES ENGINE SPARK PLUG MUFFLER AIR FILTER GAS CAN AN ATTACHMENTS MAINTENANCE These accessories and attachments were available when the unit was purchased, They are also available at most Sears retail outlets, catalog and service centers Most Sears stores can order these items for you when you provide the model number of your tractor, ENGINE OIL STABILIZER BLADES BELTS PERFORMANCE Sears offers a wide variety of attachments that fit your vehicleo Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years- more attachments may be added, changes may be mad e in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your unit. Most of these attachments attaching and detaching, LAWN SWEEPERS do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy let you collect grass clippings and leaves LAWN VACS for powedul coI{ection of heavy grass clippings and leaves. Wand attachment to pick up debris in hard-to-reach places, CARTS make hauling easy. Variety of sizes available. ROLLER for smoother lawn surface. 36-inch wide, 18 inch diameter water-tight drum holds upto 390 Ibs. of weighL Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum, SPREADER/SEEDERS make seeding, fertilizing, and weed kilF ing easy, Broadcast spreaders are also useful for granular deicers and sand. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath, 24 hardened steel coring tips, 150 lb capacity weight tray. AERATOR promotes deep root growth for a healthy iawn, Tapered 2,5" steel spikes mounted on 10-in, diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration, DETHATCH ER loosens soil and flips thatch and matted leaves to lawn surface for easypickupo Twentyspringt[neteeth. Usefulto prepare bare areas for seeding Available for front or rear mounting, SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other !2-volt source. Includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides, and liquid fertilizers. SNOWTHROWER has 40-inch swath. Drum-type auger handles powdery and wet/heavy snow, Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat, 6-inch diamster spout discharges snow 10 to 50 feet, Lift controlled at tractor seat, (Use with chains, wheel weights, or rear drawbar weightr) TIRE CHAINS are heavy duty; closeiy spaced extra-large cross links give smooth ride, outstanding traction. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials (55 Ibs, each.) TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry Remove vinyl and windshields for use as sun protector in summer. Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top TRACTOR COVER protects tractor from weather, Made of Evolution 3 fabric (water-repellent, extremely breathable, {ight weight, soft, non-abrasive, pliable in all temperatures, durable, stain/tear/puncture resistant, will not shrink or stretch), TILLER has 8hp engine to prepare seed beds, cultivate and compost garden residue, Chain-drive transmission, Six 11-inch diameter one piece heat-treated steel tines, Tills 30-inch path, (Requires sleeve hitch.) DOZER BLADE removes snow; grades dirt, sand and gravel, 48 inches wide, 17 inches high, clears 44-inch path when angled, Master lift control lever for operator ease. Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour. Reversible, replaceable scraper bar_ (Use with tire chains, wheel weights or rear drawbar weight.) R EAR BLADE is 42-inches wide and operated from driver's seat, Reversible steel blade can be angled at 30 degrees for grading. Reverses for snow plowing. (Requires sleeve hitch,) SLEEVE seeding, sweeps. Optional openings CULTIVATOR is 43-inches wide, Prepares ground for helps weed control, Steef frame holds 5 adjustable Adjusts vertically, horizontally. (Requires sleeve hitch ) accessory for cultivator: steel furrow opener for wider for potatoes, corn, and other deep-seeded crops. PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank adjustment controls depth, 3-position yoke sets width. Heavy steel landslide for straight furrowing, (Requires sleeve hitch.) DISC HARROW has 2 gangs of 4 steei blades that angle from 10 to 20 degrees, 40-inches wide Can hook 2 units in tandem (Requires sleeve hitch,) WEIGHT BRACKET for drawbar for snow removal applications. Can be mounted on front oftractor for plowing applications, Uses (i) 55 lb. weight. SLEEVE HITCH for use with master lift system, couples/uncouples. Single pin ......................................... i IL rllll, ......................................... CONTSNT$ OF HARDWARE PACK ......................... ii,,,u, H, i,,,,,,1,, , uu, 1,1,111,,,, nu,,,,,,,, n,,u n n,,i...... i ,i Parts Bag contents = Hn,n,= m,,, shown full size H,,, ,,, ..... n,= Parts packed separately =,,m ............. ,,,,,, ,,nu,n, = .... in carton Seat Battery acid (1) Shoulder Bolt 5/16-18 (1) Knob Steering Wheel Battery (1) Washer 17/32 x 1-3/16 x 12 Ga, Parts Bag 0wner_s Manual Parts bag contents i,,H ,u i,li not shown full size i ,,,,ml (4) Retainer Springs (4) Washers 11/32x 1 (2) Keys (2) Hex Bolts 1/4 - 20 x 3/4 @ (2) Hex Nuts t/4 - 20 (2) Battery Carriage Bolts 1/4.20 x 7-1/2 ® (2) Washers 9/32 x 5/8 x 16 Ga. (2) Lock Washers 1/4 (2) Wing Nuts 1/4 - 20 Terminal Guard Steering Wheel Insert 1: i 15 ° Slope Sheet Battery Caps and Instructions 6 ASSEMBLY ............... :':Jl_,,,rui.u,L,_ , i . ................................... TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed (1) 9/16" wrench (2) 7/16" wrenches (1) Adjustable wrench When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). LOCK WASHER_ (_ (1) Tire pressure gauge (1) Utility knife HEX BOLT FLAT WASHER TO REMOVE UNPACK · · . · UNIT FROM CARTON CARTON Remove all accessible loose parts from carton (See page 6), Cut along dotted lines on the carton, from top to bottom, al! four corners of carton and lay panels flat. Remove mower deck from skid° Check for any additional loose parts or cartons and remove. WHEEL _ STEERING ADAPTER STEERING SHAFT ATTACH · · · · STEERING WHEEL (See Fig. 1) /// · · Remove hex bolt, lock washer and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward, Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and large fl at washer previously removed. Tighten securely Snap insert into center of steering wheel. Remove protective plastic from tractor hood and grill, FIG. 1 CLUTCH/BRAKE PEDAL = UFT LEVER BEFORE ROLLING (See Fig. 2) UNIT OFF SKID IMPORTANT; CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE UNIT IS TO ROLL OFF SKID. . · · . Raise attachment lift lever to its highest position Place gearshift lever in "NEUTRAL" position Release parking brake by depressing clutch/brake pedal, Roll unit backwards off skid, l GEARSHIFT LEVER FIG. 2 7 ASSEMBLY .................. iii i,i HOW TO SET UP YOUR TRACTOR PREPARE BATTERY (See Fig. 3) INSTALL · SEAT (See Fig. 4) Adjust seat before tightening adjustment knob= Remove cardboard packing on seat pan, Place seat on pan and assemble shoulder knob. Assemble adjustment knob, Iockwasher and flat washer loosely. Do not tighten. Tighten shoulder bolt securely. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely. SEAT SEAT PAN SHOULDER BOLT CAUTION: Wear eye and face shield° Wash hands or clothing immediately if accidentally in contact with battery acid. Do not smoke. Fumes from charged battery acid are explosive. Read the instructions included with the battery vent caps. Alwayswear gloves, clothing and goggles to protect your hands, skin and eyes. "our unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. · See instructions packed with vent caps in parts bag. · Fill battery with acid. Fill each cell until it reaches the bottom of the vent wells. Do not overfill. · Allow battery to stand and settle for at least thirty minutes. After standing, check the level of acid. If below the vent wells, add more acid until the correct level is reached. While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit. IMPORTANT': TO MAXIMIZE THE LIFE OF YOUR BATTERY, IT IS NECESSARY THAT THE BATTERY BE CHARGED BEFORE USE. FAILURE TO CHARGE BATTERY CAN RESULT IN A SHORTENED BATTERY LIFE · Charge battery at a rate of 6 amperes for 1 hour. Use a 12 volt battery charger Observe all safety precautions required for battery charging · Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or iron free water, Install the vent caps to cover the vent wells. Wash the top of the battery with water to remove any acid, then wipe dry. Check battery case for leakage to make sure that no damage has occurred in handling. Dispose of excess battery acid. Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container. Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming, Follow instructions on how to install battery. CUT AWAY VIEW .VENT CAP VENT WELL · , , · · · ° FLAT WASHER ADJUSTMENT KNOB FIG. 4 CHECK TIRE PRESSURE · · · The tires on your unit were overinflated at the factory for shipping purposes, Correct tire pressure is important for best cutting performance. · Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual, CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See 'TO ADJUST BRAKE' in the Service and Adjustments section of this manual. · BATTERY CELLACID LEVEL FIG. 3 ASSEMBLY 11 ,.............................. 111,1, 11.1 = ...... INSTALL MOWER AND DRIVE BELT GAUGE WHEEL Your unit has been shipped with the front mower suspension braket banded to the frame Remove bands and pivot bracket downward. MOWER INSTALLATION · · · (See Figs. 5, 6, 7 and 8) BAR _i Remove banding from suspension arms and gauge wheels Set gauge wheels aside for later assembly. Slide mower under tractor with discharge guard to right side of tractor. Slide front suspension brackets into mower brackets. Retain with release pins Turn depth adjustment knob counterclockwise until it stops Lower mower linkage with attachment lift lever. Slide studs through lift links on both sides of tractor_ Retain with washers and retainer springs. Place the suspension arms on brackets on both sides of frame Retain with washers and retainer springs. Place suspension arms in rear suspension brackets Retain with release pins Turn depth adjustment knob clockwise to remove slack from mower suspension Insert gauge wheel bar into bracket, Retain with clevis pins and retainer springs. DEPTH KNOB ADJUSTMENT BELT GAUGE __,,,_ _ I_---'-'-__ ETAINER WHEEL_ -) FIG. 7 (See Figs. 8 and 9) · · · · ° DRIVE BELT INSTALLATION · Remove hood and grill (See "TO REMOVE HOOD AND GRILL ASSEMBLY" in the Service and Adjustments sections of this manual), Roll mower drive beft over primary mandrel Roll mower drive belt forward over front mower suspension bracket, Place mower drive belt over clutch pulley on engine and under idler pulley and tension pulley, Replace hood and grilFassembly · · · · SUSPENSION ARM \ NOTE: Pull tension pulley lever forward for belt clearance, Make sure narrow "V" side of belt is engaged with each pulley, and push tension pulley lever back to opearting )osition. MOTION FRONT S1ON BRACKET _ELEASE PIN FIG. 8 FIG. 5 CLUTCH pULLEY_ RETAINER SPRING l -_f _/'--_ _\_l _ MOWER DRIVE \Vo I_ !o I SUSPENSION "__L_ _--_ // .t, 2W" 1 ,0 ER _r--.=_F-_\X_ " __ PULLEY TENSION WASHER __..._ RETAINER _ SPRING--,. ._ _ __ -_-'_" STUD LIFT LINK __l tL_'-- PUL, CHECK DECK \ FIG. 9 I FIG, 6 LEVELNESS 9 For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of his manual, CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly INSTALL BATTERY (See Figs. 10 &11) ACCESS BATTERY BOLT BATI'ERY TRAY KEY HOLE BATTERY {AIN TUBE CAUTION: Do not short battery terminals, Before installing battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from acciden,. tal grounding. , , Raise hood. Make sure d rain tube is fastened to d rain hole in battery tray and battery tray is positioned in hole of battery support. Place battery in plastic tray, battery terminals to front of tractor. First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flatwasher, lock washer and hex nut. Tighten securely. Slide the two battery bolts through the terminal guard and start the wing nuts onto the threads. Position terminal guard over the battery as shown, lower bolts into key holes and slide square shafts of bolts into slots of key holes° Tighten wing nuts by hand making sure battery bolts remain in slots of the key holes in the battery support. Be sure terminal access doors are closed. FIG. 11 ,/CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SA TISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING #" v" ,/ No remaining loose parts in carton. Battery is properly prepared and charged. hour at 6 amps). (Minimum 1 CHECKLIST: All assembly instructions have been completed. · , ° v_ Seat is adjusted comfortably and tightened securely ,/ v' All tires are properly inflated. (For shipping purposes, the tires were over-inflated at the factory). Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keeper& Check wiring See that al! connections are still secure and wires are properly clamped. · · v" ,/ · · Use terminal access doors for: · , · · · Inspection for secure connections (to tighten hardware). Inspection for corrosion. Testing battery. Jumping (if required)° Periodic charging. HEX NUT .... " POSITIVE CABLE WHILE LEARNING HOW TO USE YOUR LAWN RIDER, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: V' 4' ,/ v" Engine oil is at proper level Fuel tank is filled with fresh, clean, regular unleaded gasoline Become familiar with all controls-their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition. FLAT HEX BOLT FIG. 10 10 .............................. == ,= OPERATION KNOW YOUR LAWN RIDER READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN RIDER. Compare the illustrations with your Tractor to familiarize yourself with the location of various controls and adjustments, Save this manua! for future reference THROTTLECONTROL ATTACHMENT CLUTCH LIFT LEVER AMMETER CLUTCH/BRAKE PEDAL,_,_ LIGHT SWITCH IGNITION SWITCH CHOKECONTROL PARKING KNOBHEIGHT ADJUSTMENT GEARSHIFT LEVER / LEVER BRAKE RANGE SHIFT LEVER FIG. 12 Sears tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor CLUTCH / BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER: Selects the speed and direction of tractor. THROTTLE CONTROL - Used to control engine speed, RANGE SHIFT LEVER - Allows "H!" or "LO" speed for all forward and reverse gears° IGNITION SWITCH - Used to start and stop the engine. AMMETER - Indicates battery charging (+) or discharging LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position, CHOKE CONTROL - Used when starting a cold engine, 11 ,,ui i i, i,i1, i1,,,,, ,,t OPERATmON ,, H,,, li,,!,u, , i,i li, ,, i Nil,, , i, L,,,,m, ,, N,,, The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage° Always wear safety glasses or eye shields before starting your tractor and while moving, We recommend Wide Vision Safety Mask for over the spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING . · · BRAKE (See Fig. 13) Move gearshift tion. and range shift levers to desired posi- Depress clutch/brake pedal into futl "BRAKE" position and hold Place parking brake lever in "ENGAGED" postion and re_ease pressurefrom clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake wilt hold vehicle secure, · Slowly release clutch/brake pedal to start movement. iMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WfLL SHORTEN THE USEFUL LiFE OF YOUR TRANSAXLE "DRIVE" POSITION STOPPING · (See Fig. 13) clutch switch to "DISENGAGED" CLUTCH/BRAKE PEDAL "BRAKE" POSITION MOWER BLADES Move attachment position GROUND DRIVE · ATTACHMENT , _ "_ CLUTCH SWITCH Depress clutch/brake pedal into full "BRAKE" position · Move gearshift lever to "NEUTRAL" position. ENGINE · · Move Throttle Control to "SLOW"position Turn ignition key to 'OFF" position and remove key. Always remove key when leaving vehicie to prevent unauthorized use Never use choke to stop engine. __ __ / CHOKE CONTROL _ __THROTTLE _ -/ _'CONTROL · NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gasses may cause "browning" of grass To eliminate this possibility, always stop engTne when stopping unit on grass areas. , ll,lIHH I ,NI,l, I, I' ll,ll, _ ,LIL, described above, before leaving the operator s Always to empty grass catcher, CAUTION: position; stop unit completely, as etc. , ill,ill IHHI , II IHI 'l,' .......... · "" / / / GEARSHIFT LEVER \ ._/ -'_ RANGE._ SHIFT LEVER _'-_ e _"_ y PARKING BRAKE DISENGAGED" POSITION TO USE CHOKE CONTROL (See Fig. 13) TO ADJUST (See Fig, 13) FIG. 13 Use choke control whenever you are starting a cold engine. Do not use to start a warm engine · To engage choke control, pull knob out knob into disengage. Slowly push MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction · · Turn knob clockwise to raise cutting height Turn knob counterclockwise to lower cutting height TO USE THROTTLE · , CONTROL (See Fig. 13) Always operate engine at full throttle. Operating engine at less than full throttle reduces the battery charging rate and the engine cooling air flow. Full throttle offers the best mower performance, TO MOVE FORWARD (See Fig. 13) AND BACKWARD The cutting height range is approximately 1-1/4" to 3-3/4". The heights are measured from the ground to the blade tip with the engine not running, These heights are approx_o mate and may vary depending upon soil conditions, height of grass and types of grass being mowed. · The average lawn should be cut approximately 2-t/2 inches during the cool season and over3 inches during hot months° For healthier and better looking lawns, mow often and after moderate growth° For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut relatively high; the second to desired height The direction and speed of movement is controlled by the gearshift lever · Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position · 12 ,I,,H = ........................... OPERATmON TO ADJUST · , · GAUGE WHEELS (See Fig. 14 ) TO OPERATE _, |_ ON HILLS =ll=lHH=, Adjust mower to desired cutting height, Lower mower with lift control. Remove rear retainer spring and clevis pin which secure each gauge wheel Lower gauge wheels to ground_ Raise gauge wheels slightly to align holes in bracket and gauge whee_ bar and insert clevis pins. Gauge wheels should be slightly off the ground. Replace retainer springs into clevis pins. CAUTION; Do not drive up or down I · · · · hills with slopes greater than 15 0 and do n,,o,!,,,d,rive ac,,r,o,ss any slope. ! Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position° If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake, Move gearshift lever to "NEUTRAL" position° o GAUGE WHEEt, RETAINER --SPRING · BAR GAUGE WHEEL _ BRACKET · To restart movement, move gearshift lever to 1st gear and range shift lever to"LO" position, Besureyouhave allowed room for unit to roll slightiy as you restart movement Slowly release parking brake and clutch/brake pedal. Make all turns slowly. · · CLEVIS PINS TO TRANSPORT . · Raise attachment lift control to highest position When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position. Do not push unit at more than five (5) MPH. FIG. 14 · TO OPERATE MOWER (See Figs. 12 and 13) Your unit is equipped with an operator presence sensing switch, Any attempt by the operator to leave the seat with the engine running and the mower clutch engaged will shut off the engine. · . · · Select desired height of cut, using height adjustment knob, Lower mower with lift lever° Engage mower by slowly moving mower clutch lever to "ENGAGED" position TO STOP MOWER - Move mower clutch lever to "DISENGAGED" position CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard In place. BEFORE CHECK · · · STARTING THE ENGINE (See Fig. 16) ENGINE OIL LEVEL The engine in your unit has been shipped, from the factory, already filled with summer weight oil Check engine oil with unit on fevet ground_ Remove dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (see "OIL VISCOSITY CHART" in the Maintenance section of this manual). To change engine oil, see the Maintenance section in this manual · · __ "_" RUNNER R.H, DISCHARGE GUARD _'_"_-_-__ ENGINE OIL FILLER CAP & DIPSTICK FIG. 16 FIG. 15 13 ADD GASOLINE