User manual CULLIGAN SOFT-MINDER TWIN - MODELS FROM 2005

Cat. No. 01017584 Rev. B 04/06/05 DCO # 7499 Owners Guide & Installation Instruction Supplement Soft-Minder Twin ® Models From 2005 © 2005 Culligan International Company Printed USA Thank You And welcome to your new world of better living with Culligan water. The Culligan Soft-Minder TwinTM Water Softeners are tested and certified by WQA according to WQA S100 for calcium and magnesium reduction (hardness). For installations in Massachusetts, the Commonwealth of Massachusetts Plumbing Code 248 CMR shall be adhered to. Consult your licensed plumber for installation of the system. This system and its installation must comply with state and local regulations. If this is your first experience having soft, conditioned water in your home, you'll be amazed at the marvelous difference it makes. We promise that you'll never want to be without it again. With Culligan's many years of knowledge and experience in water treatment, you can be confident that the model you selected has been designed and engineered to provide years of service with a minimum of care and attention. Some localities have corrosive water. A water softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures or appliances. If you suspect corrosion, your Culligan Dealer has equipment to control the problem. Sodium Information: Water softeners using sodium chloride for regeneration add sodium to the water. Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium intake. This supplement contains important information about the Soft-Minder Twin automatic water conditioner, including instructions covering installation of the control valve, tank adapter, interconnection piping between the two mineral tanks, and timer adjustments. For additional information, please refer to the Model 9100 Service manual packed with the control. Before starting the installation, make certain the water meets the required limitations as shown in the specifications. Review the specifications for the unit to be certain all applications requirements have been met. Also, carefully review the Model 9100 Service Manual, paying particular attention to the regeneration cycle program setting procedure. Attention Culligan Customer: Your local independently operated Culligan dealer employs trained service and maintenance personnel who are experienced in the installation, function and repair of Culligan equipment. This publication is written specifically for these individuals and is intended for their use. We encourage Culligan users to learn about Culligan products, but we believe that product knowledge is best obtained by consulting with your Culligan dealer. Untrained individuals who use this manual assume the risk of any resulting property damage or personal injury. ! WARNING - Prior to servicing equipment, disconnect power supply to prevent electrical shock. Owners Guide & Installation Instruction Supplement Soft-Minder Twin ® Models From 2005 Table of Contents Page Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Salt Supply, Usage & Service . . . . . . . . . . . . . . . . . . . . . . 18 Care & Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Service Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Culligan 61 Soft-Minder Twin Performance Data Sheet . . 22 Culligan 91 Soft-Minder Twin Performance Data Sheet . . 23 Culligan 121 Soft-Minder Twin Performance Data Sheet . 24 Culligan 181 Soft-Minder Twin Performance Data Sheet . 25 Records and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Promise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Performance Data Sheets are included in this manual for various Culligan Soft-Minder TwinTM Softener models. Refer to the Performance Data Sheet for your specific softener, as there are slight differences between the models. The softener warranty is located on page 18 of this Owner's Guide. Specifications Twin Specifications SM-61 Model Control Valve Overall Conditioner Height Media Tank Design Media Tank Dimensions (Dia x Ht) Salt Storage Tank Dimensions (Dia x Ht) Quadra-Hull or FRP 9 x 48 in 16 x 43 in 18 x 43 in Exchange Media, Type and Quantity Underbedding, Type and Quantity Exchange Capacity @ Salt Dosage Per Recharge Cullex® Media, 1.0 ft3 Cullsan® Underbedding, 12 lb 13,760 gr @ 3.3 lb 27,848 gr @ 9.3 lb 32,939 gr @ 15 lb Efficiency rated dosage1 Freeboard to Media2 Freeboard to Underbedding Salt Storage Capacity Rated Service Flow @ Pressure Drop Total Hardness, Maximum Total Iron, Maximum Hardness to Iron Ratio, Minimum Operating Pressure Operating Temperature Electrical Requirements Electrical Power Consumption, Min/Max Drain Flow, Maximum4 Recharge Time, Average 5 3 SM-91 Model Reinforced Thermoplastic SM-121 Model Reinforced Thermoplastic SM-181 Model Reinforced Thermoplastic Reinforced Thermoplastic Quadra-Hull or FRP 10 x 54 in 18 x 43 in Quadra-Hull or FRP 12 x 52 in 18 x 43 in Quadra-Hull or FRP 14 x 65 in 24 x 42 in Cullex® Media, 1.5 ft3 Cullsan® Underbedding, 15 lb 21,193 gr @ 5 lb 42,890 gr @ 14 lb 50,732 gr @ 22.5 lb 4,240 gr/lb @ 5 lb salt dosage 14.5 in 47.5 in 375 lb 10.2 gpm @ 15 psi 99 gpg 5 ppm 8 gpg to 1 ppm 20-125 psi 33-120°F 24V/60 Hz 5 Watts/ 6 Watts 2 gpm 67 min 57 gal Cullex® Media, 2.0 ft3 Cullsan® Underbedding, 16 lb 28,173 gr @ 6.7 lb 57,020 gr @ 18.7 lb 67,446 gr @ 30 lb 4,230 gr/lb @ 6.7 lb salt dosage 16 in 46 in 375 lb 11.4 gpm @ 15 psi 99 gpg 5 ppm 8 gpg to 1 ppm 20-125 psi 33-120°F 24V/60 Hz 5 Watts/ 6 Watts 3.5 gpm 77 min 105 gal Cullex® Media, 3.0 ft3 Cullsan® Underbedding, 25 lb 41,936 gr @ 10 lb 84,870 gr @ 28 lb 100,387 gr @ 45 lb 4,190 gr/lb @ 10 lb salt dosage 20 in 59 in 600 lb 12.0 gpm @ 15 psi 99 gpg 5 ppm 8 gpg to 1 ppm 20-125 psi 33-120°F 24V/60 Hz 5 Watts/ 6 Watts 5 gpm 101 min 107 gal 4130 gr/lb @ 3.3 lb salt dosage 14.5 in 44.5 in 250 lb or 375 lb 10.7 gpm @ 15 psi 75 gpg 5 ppm 8 gpg to 1 ppm 20-125 psi 33-120°F 24V/60 Hz 5 Watts/ 6 Watts 2 gpm 67 min 57 gal Recharge Water Consumption, Average5 1 2 The efficiency rated dosage is only valid at the stated salt dosage and is efficiency rated according to NSF/ANSI 44. Measured from top of media to top surface of tank threads. (backwashed and drained). 3 Measured from top of underbedding to top surface of tank threads. 4 Backwash at 120 psi (830 kPa). 5 10 minute backwash, 3.3 lb 9" model, 5 lb (2.7kg) 10" model, 6.7 lb 12" model or 10 lb 14" model salt dosage. 4 Culligan Soft-Minder® Twin Introduction IT'S ALL SO EASY, SO ECONOMICAL, SO EFFICIENT, SO ENJOYABLE! KIND TO SKIN AND COMPLEXION Soft water will help prevent red, itchy or dry skin because there are no hardness impurities to cause soreness, no soap curd to coat the skin. Shaving is easier, smoother - either with blade or electric shaver. BATHING AND SHOWERING You'll use far less soap with conditioned water. Use your soap very sparingly - not as you did before soft water. Just a quick rinse removes all lather, leaving your skin pleasantly smooth and silky - because now it's free of sticky soap curd and film. SAVES WASHING COSTS. HELPS CONTROL ENVIRONMENTAL POLLUTION Soft water washes whiter and cleaner with less soap or detergent. Because the hardness impurities are removed, your soap can concentrate solely on washing. People usually find that they can reduce the amount of soap they use substantially. If you normally used a cup per wash load with hard water, try using only 1/3 cup depending on the size of your wash load and the degree of soil. Different amounts are required, but you can use less with softened water. An added bonus is the fact that your washable fabrics will last longer. SUPER HAIR CONDITIONING Soft water is great for scalp and hair care. No insoluble deposits are formed. Hair is shinier, softer, more manageable. Reduce the amount of shampoo you have normally used. DISHES ARE A DELIGHT Washed by hand or in a dishwasher, glassware, dishes and silver wash cleaner, easier. Follow your dishwasher manufacturer's instructions. Soft water promotes sanitation because no greasy hard water film can form to collect or harbor bacteria. EASIER HOUSEKEEPING, GLEAMING FIXTURES You'll be amazed at the marvelous difference. Just a swish of the cloth, and the bathtub or shower and fixtures are clean and sparkling. Imagine, no scouring! No hard water scum to cause rings, streaks, spots and stains. To keep their gleaming luster, simply wipe fixtures with a towel after use. Formica, tile, walls, floors, woodwork surfaces clean easier, stay clean longer. You'll save on cleaning aids and save on time. SAVES WATER-HEATING ENERGY, HELPS WATER-USING APPLIANCES Soft water reduces the formation of rock-like hard water scale which encrusts water heaters, hot water pipes, shower heads, and water-using appliances. This scale can cause premature maintenance and failure. Elimination of hard water also provides substantial energy savings because scale acts as an insulator, wasting electricity or gas used to heat water. SAVINGS GALORE A water conditioner is frequently referred to as "the appliance that pays for itself". You'll find that your savings on soaps, detergents, cleaning aids, and personal care products will help your family's household budget. And if you place a price on your time, you'll be most happy with the time saved by your new family servant. WATER FOR LAWNS AND HOUSEHOLD PLANTS If possible, lawn sprinkling faucets should be supplied with hard water primarily because it is uneconomical to soften so much water. Household plants are much more sensitive than lawns with respect to the kind of water which is best. First, because they receive no rainfall and, second, there is little or no drainage of the soil. Preferably they should be watered with rain water or water which is low in mineral content such as distilled or demineralized water. Softened water is not recommended for house plants because a build-up of sodium in the soil may interfere with efficient absorption of water by the plant root system. Additional information may be obtained from your independently operated Culligan dealer. Introduction 5 Introduction How Your Water Conditioner Works Why Water Gets Hard And How It's Softened All of the fresh water in the world originally falls as rain, snow, or sleet. Surface water is drawn upward by the sun, forming clouds. Then, nearly pure and soft as it starts to fall, it begins to collect impurities as it passes through smog and dust-laden atmosphere. And as it seeps through soil and rocks it gathers hardness, rust, acid, unpleasant tastes and odors. Water hardness is caused primarily by limestone dissolved from the earth by rainwater. Because of this, in earlier times people who wanted soft water collected rainwater from roofs in rain barrels and cisterns before it picked up hardness from the earth. Some localities have corrosive water. A softener cannot correct this problem and so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures or appliances. If you suspect corrosion, your Culligan Man has equipment to control the problem. Iron is a common water problem. The chemical/physical nature of iron found in natural water supplies is exhibited in four general types: 1. Dissolved Iron - Also called ferrous or "clear water" iron. This type of iron can be removed from the water by the same ion exchange principle that removes the hardness elements, calcium and magnesium. Dissolved iron is soluble in water and is detected by taking a sample of the water to be treated in a clear glass. The water in the glass is initially clear, but on standing exposed to the air, it may gradually turn cloudy or colored as it oxidizes. 2. Particulate Iron - Also called ferric or colloidal iron. This type of iron is an undissolved particle of iron. A softener will remove larger particles, but they may not be washed out in regeneration effectively and will eventually foul the ion exchange resin. A filtering treatment will be required to remove this type of iron. 3. Organic Bound Iron - This type of iron is strongly attached to an organic compound in the water. The ion exchange process alone cannot break this attachment and the softener will not remove this type of iron. 4. Bacterial Iron - This type of iron is protected inside a bacteria cell. Like the organic bound iron, it is not removed by a water softener. When using a softener to remove both hardness and dissolved iron it is important that it regenerates more frequently than ordinarily would be calculated for hardness removal alone. Although many factors and formulas have been used to determine this frequency, it is recommended that the softener be regenerated when it has reached 50 - 75% of the calculated hardness alone capacity. This will minimize the potential for bed fouling (Iron removal claims have not been verified by the Water Quality Association). If you are operating a water softener on clear water iron, regular resin bed cleaning is needed to keep the be from coating with iron. Even when operating a softener on water with less than the maximum of dissolved iron, regular cleanings should be performed. Clean every six months or more often if iron appears in your conditioned water supply. Use resin bed cleaning compounds carefully following the directions on the container. CAUTION: Do not use where the water is microbiologically unsafe or with water of unknown quality without adequate disinfection before or after the unit. Hardness sample kits are available through your local Culligan dealer. 6 Culligan Soft-Minder® Twin Introduction The Culligan Process Your Culligan water conditioner consists of three basic components, (A) the Control Valve, (B) the Mineral Tank, and (C) the Brine System. A. The exclusive Culligan control valve automatically performs a variety of tasks that are necessary for the proper operation of your water conditioner. These tasks, commonly referred to as cycles or operating positions, are: SERVICE, REGENERATION, and BRINE REFILL. 1. SERVICE: While the control valve is in the "Service cycle", hard water is directed down through the column of Cullex® resin where hardness minerals are removed from the water. The softened water is then directed into your household plumbing lines. The ability of the Cullex resin to remove hardness minerals needs to be periodically replenished; this is referred to as . . . 2. REGENERATION: While the control valve is in the "Regeneration cycle", water is first directed up through the column of Cullex resin to flush accumulated sediment out of the resin and down the drain. Then, the regenerant brine solution is slowly drawn from the bottom of the salt storage tank of the Brine System and is directed down through the column of Cullex resin, restoring the ability of the resin to remove hardness minerals from your water supply. Once completed, the regeneration cycle is followed by . . . 3. BRINE REFILL: While the control valve is in the "Brine Refill cycle", a predetermined amount of water is directed to the salt storage tank of the Brine System so that additional salt can be dissolved to provide the brine solution that will be needed for the next regeneration cycle. B. The exclusive Quadra-HullTM Mineral Tank contains the Cullex resin column, Cullsan® underbedding, and an outlet manifold. The number of gallons of hard water that can be softened by the Cullex resin column before it needs regeneration is called the "capacity" of the resin column, and depends upon the amount of hardness minerals in each gallon of water (expressed as grains per gallon) and upon the amount of regenerant brine solution (expressed as pounds of salt) passed through the resin column during regeneration. Your Culligan service person, taking into account the hardness of your water and the amount of softened water your household may reasonably expect to use each day, has carefully established how often the softener will regenerate and how much salt will be used for each regeneration. This will ensure that all of your soft water needs will be fulfilled without using an excessive amount of salt. C. The Brine System consists of a salt storage container and hydraulic Dubl-SafeTM valve. The salt storage container holds the salt that is used to make the regenerant brine solution. The hydraulic Dubl-Safe valve limits the amount of water that is returned to the salt storage tank during the brine refill cycle. Since a predetermined amount of salt is dissolved with each brine refill cycle, the salt must be periodically replenished in order to maintain efficient operation. Your Culligan service person will be able to tell you about how often salt must be added to the salt storage container. Introduction 7 Preparation Component Description The water conditioner is shipped from the factory in a minimum of four cartons. Remove all components from their cartons and inspect them before starting installation. Control Valve Assembly - Includes the Soft-Minder Twin Control. Small parts packages will contain additional installation hardware, and the conditioner Owner's Guide. Media Tank - Includes Quadra-HullTM or FRP media tank complete with Cullex® ion exchange resin, underbedding and outlet manifold (12" and 14" tanks are shipped without media). Salt Storage Tank Assembly - Includes salt storage container with support plate and Dubl-SafeTM brine refill valve and chamber. Bypass Valve - Includes the stainless steel bypass valve and pins. Tools and Materials The following tools and supplies will be needed, depending on installation method. Observe all applicable codes. NOTE: Check and comply with your state and local codes. You must follow these guidelines. All Installations · Safety glasses · Phillips screwdrivers, small and medium tip. · Gauge assembly (PN 00-3044-50 or equivalent) · Silicone lubricant (PN 00-4715-07 or equivalent) - DO NOT USE PETROLEUM-BASED LUBRICANTS · A bucket, preferably light-colored · Towels Special Tools · Torch, solder and flux for sweat copper connections · Use only lead-free solder and flux for all sweat-solder connections, as required by state and local codes. · Threading tools, pipe wrenches and thread sealer for threaded connections. · Saw, solvent and cement for plastic pipe connections. Materials · Brine line, 5/16" (PN 00-3031-28 or equivalent) · Drain line, 1/2" (PN 00-3030-82, gray, semi-flexible; or PN 00-3319-46, black, semi-rigid; or equivalent) · Thread sealing tape · Pressure reducing valve (if pressure exceeds 125 psi [860 kPa], PN 00-4909-00 or equivalent) · Pipe and fittings suited to the type of installation · Water softener salt (rock, solar or pellet salt formulated specifically for water softeners) Application Water quality - Verify that raw water hardness and iron are within limits. Note the hardness for setting the salt dosage and recharge frequency. Pressure - If pressure exceeds 125 psi (860 kPa), install a pressure reducing valve (see materials checklist). On private water systems, make sure the minimum pressure (the pressure at which the pump starts) is greater than 20 psi (140 kPa). Adjust the pressure switch if necessary. CAUTION: The use of a pressure reducing valve may limit the flow of water in the household. 8 Culligan Soft-Minder® Twin Preparation Temperature - Do not install the unit where it might freeze, or next to a water heater or furnace or in direct sunlight. Outdoor installation is not recommended and voids the warranty. If installing in an outside location, you must take the steps necessary to assure the softener, installation plumbing, wiring, etc. are as well protected from the elements (sunlight, rain, wind, heat, cold), contamination, vandalism, etc. as when installed indoors. Location Space requirements - Allow 6-12 inches (15-30 cm) behind the unit for plumbing and drain lines and 4 feet (1.3 meters) above for service access and filling the salt container (See figure 1). Floor surface - Choose an area with solid, level floor free of bumps or irregularities. Bumps, cracks, stones and other irregularities can cause the salt storage tank bottom to crack when filled with salt and water. Drain facilities - Choose a nearby drain that can handle the rated drain flow (floor drain, sink or stand pipe). Refer to the Drain Line Chart, Table 1 (page 11), for maximum drain line length. NOTE: Most codes require an anti-siphon device or airgap. Observe all local plumbing codes and drain restrictions. The system and installation must comply with all state and local laws and regulations. Waste connections or drain outlets shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 25mm (1 in.), whichever is larger. Electrical facilities - A 10-foot cord and wall mount plug-in transformer are provided. The customer should provide a receptacle, preferably one not controlled by a switch that can be turned off accidentally. Observe local electrical codes. NOTE: The softener works on 24 volt - 60 Hz power only. Be sure to use the included transformer. Be sure the electrical outlet and transformer are in an inside location to protect from moisture. Properly ground to conform with all governing codes and ordinances. Preparation 9 Installation Use this installation supplement with the Fleck Service Manual and Timer Supplemental Service Manual. This addendum supplements the Fleck 9100 Service Manual and Timer Service Manual. TO HOSE BIBS TREATED WATER OUT DRAIN LINE HARD WATER IN AIR GAP HEATER BRINE TANK WATER METER OR PUMP SOFT-MINDER TWIN Figure 1 Placement · Set the media tanks on a solid, level surface that provides easy access to a water supply, drain system and electricity. · Place the brine system on a flat, smooth, solid surface close to the media tank. · Plumbing should comply with the applicable state and local plumbing codes. · Connect the couplings and yoke assembly to the control valve and tank adapter. Lubricate the o-ring with silicone lubricant. · Lubricate the distributor and tank o-ring seal with silicone lubricant. · The joints near the drain must be soldered prior to connecting the drain line flow control fitting (DLFC). Leave at least 6" between the DLFC and the joints when soldering. Failure to do this could cause damage to the drain module. Teflon tape is the only sealant to be used on the drain fittings. Control Valve A 0.25 gpm BLFC is installed in the control valve for use on the 9 inch tanks. A 0.5 gpm BLFC is included in the parts pack for installation on 10 inch, 12 inch and 14 inch tanks. Remove the BLFC from the brine valve. Install the BLFC by removing the brine fitting, remove the retainer, remove and replace with the proper size. A white #1 eductor throat and nozzle is packaged with the control valve for use on the 9-inch tanks. See table 2 for eductor throat and nozzle selections. When changing the eductor nozzle and throat, remove the eductor assembly mounting screws. Carefully remove the eductor assembly from the control. Unscrew the eductor nozzle and throat and replace with the correct size eductor. Reassemble onto the control valve. Included in the parts pack are drain line flow controls with different gpm capacities. Tank size will determine which size flow control to install. Use the 2.00 gpm for the 9-inch tank and 10-inch tank. See table 2 for DLFC selections Install the DLFC by removing the drain line elbow adapter. Unscrew the retainer, remove and replace with the proper size. Install the retainer and the drain line elbow adapter. The numbered side of the DLFC must face down. figure 2 10 Culligan Soft-Minder® Twin Installation Start-Up Place approximately 1" of water above the grid plate (if used) in your salt tank. Salt may be placed in the unit at this time. Place softener in a bypass position. Turn on the main water supply and check for any leaks. Open a cold water faucet near the softener and run a few minutes until the system is free of any foreign material (usually solder) that may have resulted from the installation. Plug unit into electrical outlet. Do not insert meter cable into the meter at this time. Electrical connections must be connected according to codes. Advance the softener control to the backwash position. Slowly shift the bypass into the service position so that the water flows into the mineral tanks. When water appears at the drain, shift the bypass valve to fully open. Continue to backwash until the water at drain is clear. Start REGEN to fill second tank. Backwash until the water at drain is clear. Height of Discharge Above Floor Level Operating Operating Pressure 30 psi (210 kPa) 40 psi (279 kPa) 50 psi (349 kPa) 60 psi (419 kPa) 80 psi (559 kPa) Normal Installation should not require more than 100 ft (30 m) of drain line 100 psi (699 kPa) 150 ft (46 m) 0 ft (0 m) 60 ft (18 m) 100 ft (30 m) 145 ft (41 m) 2ft (0.6 m) 50 ft (15 m) 90 ft (27 m) 115 ft (35 m) 4 ft (1.2 m) 30 ft (9 m) 70 ft (21 m) 80 ft (24 m) 100 ft (30 m) 6 ft (1.8 m) 15 ft (5 m) 50 ft (15 m) 80 ft (24 m) 100 ft (30 m) 8 ft (2.4 m) Not Allowable 30 ft (9 m) 60 ft (18 m) 85 ft (26 m) 140 ft (43 m) 10 ft (3 m) Not Allowable 12 ft (4 m) 40 ft (12 m) 60 ft (18 m) 120 ft (37 m) Installation 11 Installation Timer Control Start-Up Procedures Display Figure 3 Timer Display In normal operation the Time Of Day display alternates with Volume Remaining and Tank in In Service displays ( 9000SE Timer only). As treated water is used, the Volume Remaining display counts down (in gallons) from a maximum value to zero or (----). Once this occurs a Regeneration cycle initiates immediately or delayed to the set Regeneration Time . Water flow through the valve is indicated by the flashing Flow Dot Indicator. Figure 4 Timer Display During Normal Operation Set Time of Day When the valve is In Service, press either the Set Up or Set Down button once to adjust the Time Of Day by one digit. Press and hold to adjust by several digits. Start an Extra Regeneration Cycle Press the Extra Regeneration button to start an Extra Regeneration tonight. Press and hold the Extra Regeneration button for 5 seconds to start an Extra Regeneration immediately. 12 Culligan Soft-Minder® Twin Installation Set Control Programming 1. Press and hold both the Set Up and Set Down buttons for 5 seconds. 2. Set the Treated Water Capacity. Using the Set Up or Set Down buttons, set the amount of treated water to flow through the unit before a Regeneration is required. 3. Press the Extra Regeneration button. 4. Set the Regeneration Time . Use the Set Up or Set Down buttons to set the desired time of day for Regeneration to occur. NOTE: This does not display if Regeneration occurs immediately. 5. Press the Extra Regeneration button. 6. Set Regeneration Day Override . Use the Set Up or Set Down buttons to set the maximum number of days before a Regeneration cycle must occur. 7. Press the Extra Regeneration button to exit the program.* NOTE: Refer to the 9100 Control Service Manual and the SE Timer Supplemental Service Manual for additional information on programming and start-up procedures. Installation 13 Installation Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value, a Regeneration cycle initiates immediately. This event occurs regardless of the Volume Remaining display reaching zero gallons. Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time . This event occurs regardless of the Volume Remaining display reaching zero gallons. Control Operation During Regeneration In Regeneration the control displays a special Regeneration display. While in Regeneration the control shows the current Regeneration step number to which the valve is advancing or has reached, and the time remaining in that step. The displayed step number flashes until the valve completes driving to this Regeneration step position. Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation. Example: Pressing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing. Control Operation During Programming The control only enters the Program Mode with the valve In Service . While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently. There is no need for battery backup power. Control Operation During A Power Failure During a power failure all control displays and programming are stored for use upon power re-application. The control retains these values for years, if necessary, without loss. The control is inoperative and any calls for Regeneration are delayed. The control, upon power re-application, resumes normal operation from the point that it was interrupted. An inaccurate or flashing Time of Day display indicates that a power outage has occurred. 14 Culligan Soft-Minder® Twin Installation Table 2 - Salt Dosage vs. Capacity vs. Timer Settings Unit Exchange Capacity @ Salt Dosage Per Regeneration SM-61 13,760 gr @ 3.3 lb 27,848 gr @ 9.3 lb 32,932 gr @ 15.0 lb SM-91 21,193 gr @ 5 lb 42,890 gr @ 14 lb 50,732 gr @ 22.5 lb SM-121 28,173 gr @ 6.7 lb 57,020 gr @ 18.7 lb 67,446 gr @ 30 lb SM-181 41,930 gr @ 10 lb 84,870 gr @ 28 lb 100,387 gr @ 45 lb Refill Time (Minutes) 4 6 10 4 9 15 4 12 20 5 15 25 5 gpm 8 0.50 gpm YELLOW 3 3.5 gpm 6 0.50 gpm BLUE 2 2 gpm 3 0.50 gpm WHITE 1 2 gpm 3 0.25 gpm RED 0 Flow DLFC Number BLFC Flow Injector Color Number GALLON SETTINGS The model 9000 valve regenerates with soft water from the other tank, you must subtract the water used for regeneration.If 1000 gallons are available then you must subtract the regeneration water used from the total water available. If there are 1000 gallons available subtract the regeneration water used from total water available. 1000 gallons available 51 gallons used 949 gallons returning (in regeneration) -- = The meter wheel should be set at 950 gallons. Lift the inner dial of the meter program wheel (Fig. 4) so that it rotates freely. Position the white dot opposite the 950 gallon setting. · Insert meter cable into the meter. · Check bypass. · Plug in unit. Installation 15 Installation Sanitizing Procedure A water softener in daily use on a potable water supply generally requires no special attention other than keeping the salt tank filled. Occasionally, however, a unit may require sanitization under one of the following conditions: · At start-up time. · After standing idle for a week or more. · On private supplies, the appearance of off-tastes and odors, particularly if musty or "rotten egg" (caused by harmless sulfate-reducing bacteria). Note: If the water supply contains iron, regenerate the softener before sanitizing to remove iron from the resin. CAUTION! HAZARD FROM TOXIC FUMES! CHLORINE BLEACH AND COMMON IRON CONTROL CHEMICALS MAY GENERATE TOXIC FUMES WHEN MIXED. · IF THE UNIT USES CULLIGAN SOFNER-GARD® OR OTHER COMPOUNDS CONTAINING SODIUM HYDROSULFITE, SODIUM BISULFITE, OR ANY OTHER REDUCING AGENT, DISCONNECT THE DEVICE FEEDING THE CHEMICAL(S) AND MANUALLY REGENERATE THE UNIT BEFORE SANITIZING. · DO NOT USE THIS PROCEDURE IF THE SOFTENER SALT CONTAINS IRON CONTROL ADDITIVES. 1. Remove the brine tank cover. 2. Pour directly into the brine chamber 1/3 - 1/2 cup of common household bleach (5.25% sodium hypochlorite) for each cubic foot of resin in the tank. Do not use lemon scented bleaches, or similar bleaches that contain perfumes. 3. Manually start recharge. Allow the unit to complete the recharge cycle automatically. If tastes and odors return frequently, even after sanitization, a continuous chlorination system may be needed. Send a water sample to a qualified laboratory for bacterial analysis. Analyzing the System Analyzing the problem involves three basic steps: 1. Check the system in all cycle positions. 2. Compare the data to normal operating data. 3. Determine which component may cause the problem (troubleshooting). 4. If steps 1-3 did not reveal the problem, initiate a regeneration cycle and manually cycle the valve to brine draw (#2 position). Allow the unit to complete the brine draw cycle and observe how the system reacts. Although it may be possible to solve a specific problem simply by changing a component, analyzing the entire system can reveal additional problems which would otherwise require extra service calls. "Parts changing" is not the same as service. Check the System The following tools are needed to collect data: 1. Hardness, iron and chlorine test kits 2. Thermometer 3. Pressure gauge, 0-120 psi 4. 5-Gallon bucket and watch 5. Calculator The customer can provide most data. By collecting data prior to a service call, a "first guess" about the cause of the problem can be made and the need for any special parts can be determined. If the problem is as simple as lack of salt in the brine tank, a service call may not be needed at all. At the end of Appendix A is a recommended system data sheet that will assist the troubleshoot process. 16 Culligan Soft-Minder® Twin Installation Before Leaving the Installation Site Sanitizing the softener. See sanitizing procedure on previous page. Ensure that the brine tank has water to the level of the float. Add water to the tank with a hose or put the unit into a full recharge so that the brine refill cycle will fill the tank with the proper amount of water. The water heater will hold hard water for several days. Advise the customer that the existing water volume in the tank will need to be used before the hot water is soft. If soft hot water is required immediately, refer to the water heater owner's manual for the proper method of draining the water heater. Explain the operation of the softener to the customer. Make sure the customer knows that there will be new sounds associated with the recharging of the unit. Advise the customer to periodically check and replenish the salt supply. Clean up the unit and installation site, removing any soldering, or pipe threading, residues from the equipment and surrounding area with a damp towel. Installation 17 Salt Supply, Usage & Service Salt is the mineral used to "recharge" your water conditioner. A brine solution is automatically made up in the bottom of the salt storage container, the Cullex® resin beads in the mineral tank are flushed with the brine solution as a step in the recharging process. Your Culligan Water Conditioner has been carefully designed to get the greatest amount of softening capacity from the salt it uses. Here is some pertinent information about salt usage, types and service. Salt Economizer This control is set at the time of installation, and determines salt usage according to the water hardness, number of persons in the household, and water usage. What Kind of Salt is Best All Culligan Water Conditioners are designed to use any water conditioner salt of good quality, including "rock", "pellet", "solar", or "evaporated" types. All rock salt, regardless of source, contains insoluble material which collects at the bottom of the salt storage tank and requires periodic clean-out. If purified salt products are used, the salt storage compartment will require less frequent clean-out, but you must check more frequently for "bridging". Regardless of what type of salt is used, we recommend Culligan Brand Salt as suggested by your Culligan Dealer. He or she is the expert and can provide you with the best product for your Culligan Water Conditioner. Automatic Salt Delivery Service Ask your Culligan Dealer for details about salt delivery service. You can have your salt supply replenished on a regular basis. Whether you have automatic delivery service or pick up salt from your Culligan Dealer, you will be getting quality salt packaged according to rigid Culligan specifications. Using Culligan Brand Salt will help assure continued efficiency and trouble-free operation of your water conditioner. SODIUM INFORMATION: "Water softeners using sodium chloride for regeneration add sodium to the water. Persons who are on sodium restricted diets should consider the added sodium as part of their overall sodium intake." 18 Culligan Soft-Minder® Twin Care & Cleaning Care and Cleaning of Your Water Conditioner Following these simple precautions will help assure continued trouble-free service and keep your Culligan Water Conditioner looking like new for years. 1. Do not place heavy objects on top of the salt storage tank or timer cover. 2. Use only mild soap and warm water when cleaning the exterior of the conditioner. Never use harsh, abrasive cleaning compounds or those which contain acid, such as vinegar, bleach and similar products. 3. Important: Protect your water conditioner and the entire drainline from freezing temperatures. DANGER: If your unit should freeze, do not attempt to disassemble it. Call your Culligan Dealer. 4. Important: Culligan water softeners are sold for use on potable water, only. If at any time the water becomes contaminated, such as during a "boil water" situation, the operation of the water softener should be discontinued until it is verified that the water is again potable. To do this, move lever on bypass valve to the "bypass" position. Then, call your Culligan dealer to have your system sanitized before it is placed back into service. 5. Should service, adjustment or trouble-shooting information be needed which is not covered in the Owners Guide/Installation Supplement, call your Culligan Dealer. Note: Following the manufacturer's instructions regarding operation, maintenance and replacement requirements, including replacement of filters if applicable, is essential for Culligan's products to perform as advertised. If you have further questions, please call your local independently operated Culligan dealer. He or she will be glad to be of assistance to you. Care & Cleaning 19 Care & Cleaning To Clean Out the Salt Storage Tank A periodic clean-out of the Salt Storage Tank is necessary to keep your Culligan Water Conditioner at peak operating efficiency. Do it at least every 2 years when the salt supply is low. Follow these step-bystep procedures: Tools needed: · Scoop · Clean, bucket-size container · Phillips-head screwdriver · Garden hose · Household scrub brush or sponge 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Remove the salt storage tank cover and the cap from the brine valve chamber. Lift the brine valve out of the brine valve chamber and set aside in an upright position. If you'd like to save any clean, dry salt remaining in the tank, remove it and place it in a clean container. Using the scoop, dig out and discard as much remaining salt, water and debris as possible. Remove the brine valve chamber by removing the screws on either side of the salt tank. Remove the salt plate at the bottom of the brine tank. Lay the salt tank on its side and direct a brisk stream of water from your garden hose to its inside to rinse out all residue. Using a household scrub brush and a mild soapy solution, clean the salt plate. This will complete the tank cleaning. Stand salt tank upright. Replace the salt plate. Place brine valve chamber in position and affix with screws. Insert the brine valve into the chamber and replace brine valve chamber cap. Fill the salt storage tank with 4 to 6 inches of water. Fill the tank with salt to within a few inches of the top. Replace salt storage tank cover. When and How to Bypass Your Water Conditioner Normally, all water except outside lines passes through the water conditioner. There are times when the water conditioner should be bypassed, using the Bypass Valve, or a 3-way bypass valve. You should bypass: 1. If lines to outside faucets do not bypass the water conditioner, and you do not want to waste soft water on lawn sprinkling or other outside uses. 2. If you are going away on vacation and want to save salt by not having the unit recharge while you're away. 20 Culligan Soft-Minder® Twin Service Check List Things to Check Before You Call For Service If you unexpectedly experience hard water, make these simple checks before calling your Culligan dealer. One of the following conditions may be the reason for your interruption of service. Important If any of the following conditions is found, the water conditioner should be manually recharged according to instructions on page 9 after you have corrected the problem. Power Supply Check your power supply cord. Is it plugged fully into the electric outlet? Be certain that the outlet is not controlled by a wall switch which has been turned off. Reset conditioner to proper time of day and then plug in. Blown Fuse Check the house fuse or circuit breaker panel. Replace a blown-out fuse or reset an open circuit breaker. Power Failure Any interruption in your power supply or time changes - such as daylight savings - will disrupt your conditioner's recharge schedule by causing the timer to run off-schedule. Reset timer to proper time of day. Bypass Valves Check to see if they are in the proper position. The bypass valve should be in the "service" position. If hand valves are used, see that inlet and outlet valve are opened and that the bypass valve is closed. No Water If you aren't getting any water flow at all, make sure your water supply is working. Open a tap ahead of the conditioner (outside tap) to see if you have any water pressure. If you have water pressure, check the bypass valve. If it is in the Service position, put it into the bypass and call your Culligan dealer for service. Increased Usage Guests, family additions, new water-using appliances, etc., all will result in more water usage and will require more capacity from your conditioner. You can reprogram your recharging schedule by following the directions on pages 9 and 10. Call your Culligan dealer for advice and save a service call. Salt Supply Check it. Refill if necessary and wait approximately 4 hours for salt to dissolve before initiating a recharge cycle. Salt Bridging Salt bridging occurs when a space is formed between the salt and the water underneath, preventing the salt from dissolving to make brine. No brine, no soft conditioned water! High humidity and/or use of some brands of purified salt products may cause a salt bridge to form. The best way to check and eliminate a salt bridging problem is to take a broom handle or similar instrument and make a mark 34 inches from the end. Then carefully begin to probe down through the salt with the instrument. Should an obstruction be found before the mark on your instrument reaches the rim of the salt storage tank, a salt bridge is likely to have formed. Continue to probe and break the salt bridge completely. Caution! Do not force the implement past the mark as damage to the horizontal salt plate may occur. Service Check List 21 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems, the more confident you will be about its performance. It's because of this and more than sixty-five years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers. IMPORTANT NOTICE: Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs. It is recommended that before purchasing a water treatment unit, you have your water supply tested to determine your actual water treatment needs. MANUFACTURER: Culligan International Company, One Culligan Parkway, Northbrook, IL 60062-6209 USA (847) 205-6000 Culligan Soft-Minder TwinTM 61 Water Softener PRODUCT: TESTING CONDITIONS & RESULTS: Flow Rate: 6.96 gpm Pressure: 30 - 40 psi Acidity: Non-Corrosive Temperature: 68° (20°C) pH: 7.6 SOFTENER SPECIFICATIONS: Maximum Flow Rate: Pressure Drop at Maximum Flow Rate: Operating Temperature Range: Maximum Drain Flow Rate: Working Pressure Range: Operating Pressure Range (Canada): Capacity: Efficiency Rated Dosage: 13,760 grains @ 3.3 lb. salt 27,848 grains @ 9.3 lb. salt 32,939 grains @ 15.0 lb. salt 4,130 gr/lb 10.4 gpm 15 psi 33 - 120°F (1 - 50°C) 1.6 gpm 20 - 120 psi 20 - 90 psi The Culligan Soft-Minder Twin Water Softeners are tested and certified by WQA against WQA S-100 for the effective reduction of calcium and magnesium (hardness). This softener is efficiency rated, it has a Demand Initiated Regeneration (D.I.R.) feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation. The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used (based on NaCl equivalency), and shall not deliver more salt than its listed rating. The efficiency is measured by a laboratory test described in NSF/ANSI Standard 44. This test represents the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency achieved after the system has been installed. Operational efficiency is typically less than the efficiency due to individual application factors including water hardness, water usage, and other contaminants that reduce the softener's capacity. Refer to the Specifications, Familiarization and Warranty section of this Owner's Guide for more specific product information. To avoid contamination from improper handling and installation, your system should only be installed and serviced by your Culligan Man. Performance will vary based on local water conditions. The substances reduced by this system are not necessarily in your water. Culligan water softeners are designed to work with any salt of good quality, although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener. NOTICE: This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. The efficiency rated dosage is only valid at the 3 lb salt dosage for Soft-Minder 61 models. Buyer Signature Seller Signature Date Date 22 Culligan Soft-Minder® Twin Performance Data Sheet Culligan knows the more informed you are about your water treatment systems, the more confident you will be about its performance. It's because of this and more than sixty-five years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers. IMPORTANT NOTICE: Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs. It is recommended that before purchasing a water treatment unit, you have your water supply tested to determine your actual water treatment needs. MANUFACTURER: Culligan International Company, One Culligan Parkway, Northbrook, IL 60062-6209 USA (847) 205-6000 Culligan Soft-Minder TwinTM 91 Water Softener PRODUCT: TESTING CONDITIONS & RESULTS: Flow Rate: 8.7 gpm Pressure: 30 - 40 psi Acidity: Non-Corrosive Temperature: 68° (20°C) pH: 7.6 SOFTENER SPECIFICATIONS: Maximum Flow Rate: Pressure Drop at Maximum Flow Rate: Operating Temperature Range: Maximum Drain Flow Rate: Working Pressure Range: Operating Pressure Range (Canada): Capacity: Efficiency Rated Dosage: 21,193 grains @ 5.0 lb. salt 42,890 grains @ 14.0 lb. salt 50,732 grains @ 22.5 lb. salt 4,240 gr/lb 10.2 gpm 15 psi 33 - 120°F (1 - 50°C) 1.6 gpm 20 - 120 psi 20 - 90 psi The Culligan Soft-Minder Twin Water Softeners are tested and certified by WQA against WQA S-100 for the effective reduction of calcium and magnesium (hardness). This softener is efficiency rated, it has a Demand Initiated Regeneration (D.I.R.) feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation. The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used (based on NaCl equivalency), and shall not deliver more salt than its listed rating. The efficiency is measured by a laboratory test described in NSF/ANSI Standard 44. This test represents the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency achieved after the system has been installed. Operational efficiency is typically less than the efficiency due to individual application factors including water hardness, water usage, and other contaminants that reduce the softener's capacity. Refer to the Specifications, Familiarization and Warranty section of this Owner's Guide for more specific product information. To avoid contamination from improper handling and installation, your system should only be installed and serviced by your Culligan Man. Performance will vary based on local water conditions. The substances reduced by this system are not necessarily in your water. Culligan water softeners are designed to work with any salt of good quality, although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener. NOTICE: This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. The efficiency rated dosage is only valid at the 4.5 lb salt dosage for Soft-Minder 91 models. Buyer Signature Seller Signature Date Date Performance Data Sheet 23 Performance Data Sheet Culligan knows the more informed you are about your water treatment systems, the more confident you will be about its performance. It's because of this and more than sixty-five years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers. IMPORTANT NOTICE: Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs. It is recommended that before purchasing a water treatment unit, you have your water supply tested to determine your actual water treatment needs. MANUFACTURER: Culligan International Company, One Culligan Parkway, Northbrook, IL 60062-6209 USA (847) 205-6000 Culligan Soft-Minder TwinTM 121 Water Softener PRODUCT: TESTING CONDITIONS & RESULTS: Flow Rate: 11.4 gpm Pressure: 30 - 40 psi Acidity: Non-Corrosive Temperature: 68° (20°C) pH: 7.6 SOFTENER SPECIFICATIONS: Maximum Flow Rate: Pressure Drop at Maximum Flow Rate: Operating Temperature Range: Maximum Drain Flow Rate: Working Pressure Range: Operating Pressure Range (Canada): Capacity: Efficiency Rated Dosage: 28,175 grains @ 6.7 lb. salt 57,020 grains @ 18.7 lb. salt 67,440 grains @ 30 lb. salt 4,230 gr/lb 11.4 gpm 15 psi 33 - 120°F (1 - 50°C) 1.6 gpm 20 - 120 psi 20 - 90 psi The Culligan Soft-Minder Twin Water Softeners are tested and certified by WQA against WQA S-100 for the effective reduction of calcium and magnesium (hardness). This softener is efficiency rated, it has a Demand Initiated Regeneration (D.I.R.) feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation. The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used (based on NaCl equivalency), and shall not deliver more salt than its listed rating. The efficiency is measured by a laboratory test described in NSF/ANSI Standard 44. This test represents the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency achieved after the system has been installed. Operational efficiency is typically less than the efficiency due to individual application factors including water hardness, water usage, and other contaminants that reduce the softener's capacity. Refer to the Specifications, Familiarization and Warranty section of this Owner's Guide for more specific product information. To avoid contamination from improper handling and installation, your system should only be installed and serviced by your Culligan Man. Performance will vary based on local water conditions. The substances reduced by this system are not necessarily in your water. Culligan water softeners are designed to work with any salt of good quality, although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener. NOTICE: This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. The efficiency rated dosage is only valid at the 4.5 lb salt dosage for Soft-Minder 121 models. Buyer Signature Seller Signature Date Date 24 Culligan Soft-Minder® Twin Performance Data Sheet Culligan knows the more informed you are about your water treatment systems, the more confident you will be about its performance. It's because of this and more than sixty-five years of commitment to customer satisfaction that Culligan is providing this Performance Data Sheet to its customers. IMPORTANT NOTICE: Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs. It is recommended that before purchasing a water treatment unit, you have your water supply tested to determine your actual water treatment needs. MANUFACTURER: Culligan International Company, One Culligan Parkway, Northbrook, IL 60062-6209 USA (847) 205-6000 Culligan Soft-Minder TwinTM 181 Water Softener PRODUCT: TESTING CONDITIONS & RESULTS: Flow Rate: 12.0 gpm Pressure: 30 - 40 psi Acidity: Non-Corrosive Temperature: 68° (20°C) pH: 7.6 SOFTENER SPECIFICATIONS: Maximum Flow Rate: Pressure Drop at Maximum Flow Rate: Operating Temperature Range: Maximum Drain Flow Rate: Working Pressure Range: Operating Pressure Range (Canada): Capacity: Efficiency Rated Dosage: 41,936 grains @ 10 lb. salt 84,870 grains @ 28 lb. salt 100,387 grains @ 45 lb. salt 4,190 gr/lb 12.0 gpm 15 psi 33 - 120°F (1 - 50°C) 1.6 gpm 20 - 120 psi 20 - 90 psi The Culligan Soft-Minder Twin Water Softeners are tested and certified by WQA against WQA S-100 for the effective reduction of calcium and magnesium (hardness). This softener is efficiency rated, it has a Demand Initiated Regeneration (D.I.R.) feature which complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in their operation. The softener has a rated salt efficiency of not less than 3350 grains of total hardness exchange per pound of salt used (based on NaCl equivalency), and shall not deliver more salt than its listed rating. The efficiency is measured by a laboratory test described in NSF/ANSI Standard 44. This test represents the maximum possible efficiency that the system can achieve. Operational efficiency is the actual efficiency achieved after the system has been installed. Operational efficiency is typically less than the efficiency due to individual application factors including water hardness, water usage, and other contaminants that reduce the softener's capacity. Refer to the Specifications, Familiarization and Warranty section of this Owner's Guide for more specific product information. To avoid contamination from improper handling and installation, your system should only be installed and serviced by your Culligan Man. Performance will vary based on local water conditions. The substances reduced by this system are not necessarily in your water. Culligan water softeners are designed to work with any salt of good quality, although it is recommended that you ask your local Culligan Man for his suggestion on the best type and grade of salt to use in this softener. NOTICE: This softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. The efficiency rated dosage is only valid at the 4.5 lb salt dosage for Soft-Minder 181 models. Buyer Signature Seller Signature Date Date Performance Data Sheet 25 Records & Data Records and Data Important Data on Your Water Conditioner It is advisable to have the salesperson or installer fill in the information below for your future reference. If this has not been done, please ask for it, as it is necessary if you contact your dealer. IDENTIFICATION Model Name ________________________ Control Model No. ____________________ Date of Installation ___________________ Catalog No. ___________________________ Control Serial No. ______________________ Tank Serial No. ________________________ SETTINGS Salt Setting _________ lbs. Time of Recharge: ______ a.m. ______ p.m. Gallons to signal __________ gallons Number of people in household ____________________________________________________________ WATER ANALYSIS Total Hardness _______ (gpg) Total Iron _______ (ppm) Other ________________________________________________________________________________ ________________________________________________________________________________ 26 Culligan Soft-Minder® Twin Warranty Culligan Limited Warranty Culligan Soft-Minder TwinTM Automatic Water Conditioners You have just purchased one of the finest water conditioners made. As an expression of our confidence in Culligan International Company products, your water conditioner is warranted to the original end-user, when installed in accordance with Culligan specifications, against defects in material and workmanship from the date of original installation, as follows: For a period of ONE YEAR For a period of THREE YEARS For a period of TEN YEARS The entire conditioner Soft-Minder® meter The control valve body, excluding internal parts The salt storage container, brine valve and all its component parts, and the fiberglass conditioner tank The Quadra-HullTM conditioner tank and the Cullex® resin For the LIFETIME of the original consumer purchaser If a part described above is found defective within the specified period, you should notify your independently operated Culligan dealer and arrange a time during normal business hours for the dealer to inspect the water conditioner on your premises. Any part found defective within the terms of this warranty will be repaired or replaced by the dealer. You pay only freight from our factory and local dealer charges. We are not responsible for damage caused by accident, fire, flood, freezing, Act of God, misuse, misapplication, neglect, oxidizing agents (such as chlorine, ozone, chloramines and other related components), alteration, installation or operation contrary to our printed instructions, or by the use of accessories or components which do not meet Culligan specifications, is not covered by this warranty. Refer to the specifications section in the Installation and Operating manual for application parameters. Our product performance specifications are furnished with each water conditioning unit. TO THE EXTENT PERMITTED BY LAW, CULLIGAN DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE; TO THE EXTENT REQUIRED BY LAW, ANY SUCH IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE ONE-YEAR PERIOD SPECIFIED ABOVE FOR THE ENTIRE CONDITIONER. As a manufacturer, we do not know the characteristics of your water supply or the purpose for which you are purchasing a water conditioner. The quality of water supplies may vary seasonally or over a period of time, and your water usage rate may vary as well. Water characteristics can also differ considerably if your water conditioner is moved to a new location. For these reasons, we assume no liability for the determination of the proper equipment necessary to meet your requirements, and we do not authorize others to assume such obligations for us. Further, we assume no liability and extend no warranties, express or implied, for the use of this product with a non-potable water source. OUR OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PARTS OF THE WATER CONDITIONER, AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, GENERAL, OR OTHER DAMAGES. Some states do not allow the exclusion of implied warranties or limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Similarly, some states do not allow the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Consult your telephone directory for your local independently operated Culligan dealer, or write Culligan International Company for warranty and service information. CULLIGAN INTERNATIONAL COMPANY One Culligan Parkway Northbrook, Illinois 60062 Warranty 27 Promise With Culligan You Get More Than a Quality Product You Get Your Water Expert, The Culligan Man We're here to provide you with fast, dependable service, making sure any problems you have are taken care of. The Culligan Man has been around for over sixty years, delivery dependable service all along. That's why people say "Hey, Culligan Man!®" Because we're the water experts. And that's who you want taking care of your water. The Culligan Promise At Culligan, we understand that a water quality improvement system is an investment in your family's well-being. That's why our 1,350 independently operated dealers worldwide don't just sell products; they sell water quality you can count on. We stand behind our products with written limited warranties and our unequaled Culligan service. No matter where you live, you can depend on Culligan expertise to work for you -- today and tomorrow. 28 Culligan Soft-Minder® Twin This Page Left Blank Intentionally 29 Parts List Control Valve 30 Culligan Soft-Minder® Twin Parts List Item No. 1 2 3 4 6 8 9 10 11 12 Part No. 01017575 01017764 01017808 01017809 01017810 01009207 01012896 01012897 01012898 01012895 01012878 01012877 14 15 01012894 00401991 00401988 00446967 00403660 00401989 00401986 00446966 00403662 01017770 00403663 00401879 00403668 00403669 00403664 00401981 01017757 01017802 00401836 01017803 00403666 01017804 00403667 Description Control Valve Assembly Valve Body Screw End Plate End Plug O-Ring Piston - Top Assembly Seal & Spacer Kit - Top Seal & Spacer Kit - Bottom Piston - Bottom Assembly Injector Assembly - 9" Tanks Injector Assembly - 10" Tanks Injector Assembly - 12" Tanks Injector Assembly - 12" Tanks Brine Valve Assembly Throat, No. 0 (Red) - 9" Tank Throat, No. 1 (White) - 10" Tank Throat, No. 2 (Blue) - 12" Tank Throat, No. 3 (Yellow) - 14" Tank Nozzle, No. 0 (Red) - 9" Tank Nozzle, No. 1 (White) - 10" Tank Nozzle, No. 2 (Blue) - 12" Tank , No. 3 (Yellow) - 14" Tank 0.25 gpm BLFC (No. 1) - 9" Tanks 0.5 gpm BLFC (No. 2) - 10", 12" & 14" Tanks 2.0 DLFC (No. 3) - 9" & 10" Tanks 3.5 DLFC (No. 6) - 12" Tanks 5.0 DLFC (No. 8) - 14" Tanks Retainer, BLFC Fitting, Brine Line, 5/16" - 9" & 10" Tanks Fitting, Brine Line, 1/2" - 12" & 14" Tanks Tube Insert, 5/16" - 9" & 10" Tanks Tube Insert, 1/2" - 12" & 14" Tanks Ferrule, 5/16" - 9" & 10" Tanks Ferrule, 1/2" - 12" & 14" Tanks Nut, 5/16" - 9" & 10" Tanks Nut, 1/2" - 12" & 14" Tanks Qty. 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 21 22 23 Parts List 31 Parts List Power Head 32 Culligan Soft-Minder® Twin Parts List Control Valve Parts List Item No. 8 10 11 12 17 18 19 21 23 25 26 27 28 30 29 34 36 39 * * * * Part No. 01013002 01017766 01013003 01013004 01009210 00401865 00402016 01013005 01009225 01017805 00402011 00401871 00445244 00401872 00402012 01013006 01009298 01009212 01013007 01013009 01013010 01017806 01017807 00401865 01003002 Description Nut Transformer w/ Power Cord Drive Gear Assembly, Lower Drive Gear Assembly Geneva Wheel Cover Screw Retaining Ring Ground Plate Screw Drive Motor, 24 Volts Screw Washer Microswitch (Homing) Nut Screw Drive Gear Assembly, Upper Strain Relief Retaining Ring Triple Cam Washer Spacer Microswitch (Program) Decal Cover Cover Screen Cover Screen Retainer Qty. 2 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 1 1 1 2 2 1 1 1 1 1 * Not Shown Parts List 33 Parts List 9100 Second Tank Assembly Item No. 1 2 Part No. 01017576 01017577 01017765 Description plastic tube assembly, 9100, up to 10" tanks plastic tube assembly, 9100, up to 14" tanks second tank adapter assembly, 9100 Qty. 1 1 1 Meter Assembly Item No. 1 2 Part No. 01017767 01017768 Description Turbine meter assembly with clips and screws, less meter cable Meter Cable Qty. 1 1 34 Culligan Soft-Minder® Twin Parts List Bypass Valve Item No. 1 Part No. 01017769 Description 1" Stainless Steel Bypass Valve NPT Qty. 1 Timer Assembly Item No. - Part No. 01017763 Description SE Timer Assembly Qty. 1 Parts List 35 Parts List Tank Assembly Item 1 2 3 4 4 4 4 Part Number 01016496 01016497 01017191 01017193 01017677 01017678 01016519 01016521 01009847 01011195 01009099 01016176 01014539 01014540 01016429 Description QH Tank Assembly, 9" w/o Fillport, Complete QH Tank Assembly, 10" w/o Fillport, Complete QH Tank Assembly, 12" w/o Fillport, Complete, Less Media QH Tank Assembly, 14" w/o Fillport, Complete, Less Media QH Tank Replacement, 9", w/o Fillport, Empty QH Tank Replacement, 10", w/o Fillport, Empty QH Tank Replacement, 12", w/o Fillport, Empty QH Tank Replacement, 14", w/o Fillport, Empty Top Strainer - Fine Slot Top Strainer - Wide Slot O-Ring, Manifold Outlet Manifold - 9" Outlet Manifold - 10" Outlet Manifold - 12" Outlet Manifold - 14" Qty. 1 1 1 1 1 1 36 Culligan Soft-Minder® Twin Parts List Brine Tank Item -- 1 2 * Part Number 00-4418-87 00-3039-80 00-3039-75 00-3044-39 Description Brine System, 375 lb. Replacement Cover, 375 lb. (170 kg) Tank Only, 375 lb. (170 kg) Salt Plate, Plastic, 375 lb. (170 kg) * Not Illustrated Parts List 37 Parts List Brine Valve - 9" and 10" Tanks Item -- -- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 00-4418-88 00-4011-41 00-3031-93 00-3031-92 00-4407-96 00-3084-07 00-4016-22 00-3400-14 00-4407-95 00-3325-28 00-2234-35 00-3047-03 00-3047-18 00-4448-73 00-3320-72 00-4446-64 00-4444-96 00-4473-92 00-4477-81 00-3048-04 00-5418-21 00-5418-34 00-3045-37 20 00-4413-92 21 00-3046-06 * 00-4463-88 * 00-4463-89 * Not Illustrated Recommended Spare Parts Description Brine Valve Assembly Brine Valve Assy., Brine Tank, 160 lb. Plastic Nut, 5/16-inch Plastic Insert Refill Cap O-ring Flow Restrictor, No. 5, 0.45 gpm (170 lpm) Stem Seat Assy., 250 lb. (114 kg) & 375 lb. (170 kg) Refill Body Hat Screen Plastic Pipe, 1/4-inch NPT x 35 inches long, 250 lb. (114 kg) & 375 lb. (170 kg) Float Retainer (2 required) Float Weight, Stainless Steel (2) Float Screen Top Seal Filter Screen Cap Stem Seat Insert Air Eliminator Ball Ball Seat Float Valve Body with Ball Seat Float Valve Body with Ball Seat, 150 lb. Brine Tank Brine Valve Chamber, 250 lb. (114 kg) & 375 lb. (170 kg) Salt Storage Tank Brine Valve Chamber, 160 lb. (Shown) Cap, Brine Valve Chamber Screw, St. Steel, Brine Valve Chamber Nut, St. Steel, Brine Valve Chamber 38 Culligan Soft-Minder® Twin Parts List Brine System - Safety Valve 40-GALLON TANK (375 lbs. capacity) Item 1 2/3 4 5 6 7 8 * * Part No. 01-0019-09 00-3039-80 00-3044-39 00-4471-08 00-4463-88 00-3046-06 00-3042-93 00-3045-37 00-9018-00 Description Tank System Complete 40 gallon Cover, PP Plate, Salt, PE, w/Supports Tank, PE Screw, SS, #10-32 x 0.625" Cap Brine Safety Valve Brine Valve Chamber Tubing, Brine Line 1/2" O.D. x 3/8" I.D. Black, Plastic 00-4463-89 Nut, SS, #10-32 * Not Illustrated Specify number of feet Parts List 39 Parts List Brine Valve - 12" and 14" Tanks Item 1 2 5 6 7 7a 7b 8 9 10 11 12 13 14 15 16 17 18 19 20 * Part Number 00-3042-93 00-3321-25 00-4415-93 00-3321-74 00-3048-05 00-5418-22 00-4405-16 00-4404-02 00-2234-35 00-3400-14 P0-3047-03 00-3323-49 00-4448-73 00-3320-72 00-4446-64 P0-4444-96 P0-4473-92 P0-4477-81 00-4035-66 00-5418-21 00-3321-74 00-9018-00 Description Brine Valve Complete Cap, Refill Quad-Ring, Buna-N, 1.25" x 1.375" Restrictor, Refill, 0.8 gpm (12" & 14" Tanks) Gasket, Buna-N, 0.682" x 0.940" Body, Refill Insert, PP, 0.5" Nut, PP, 0.5" Pipe, Kral, 0.25" NPTE x 35" Steam Seat Assembly Retainer, Float / MP 25 Weight, Float Float Seal, Top Screen Cap Stem Seat, EPT / MP 10 Insert, Black / MP 10 Ball Air Eliminator / MP 10 Ball Seat, Buna-N Float Valve Body w/Seat Brine Refill Assembly Tubing, Brine Line 1/2" O.D. x 3/8" I.D., Black, Plastic * Not Illustrated. Specify number of feet 40 Culligan Soft-Minder® Twin This page contains materials and DCO information. IT DOES NOT PRINT AS PART OF THE DOCUMENT! Materials & Description: Size: Color: Stock: Other: I/O Guide Soft-Minder Twin 01017584 11" x 17" Booklet folded down to 8 1/2" x 11" Black, 2 Sided 20# White Collate Bookletmaker with 2 Saddlestich Staples Standard 3 Hole Drill LET A B CHANGE NEW ART CREATED UPDATE ART BY LR / PH PH/LR APRVD JS JS DCO 7473 7499 DATE 08/10/04 04/06/05