OWNER S MANUAL IMPORTANT NOTICE WELCOME Thank you for purchasing an Daelim vehicle. We hope you enjoy safe riding. OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed. NOTE Gives helpful information. This manual is an important and integral part of your vehicle. keep it with your vehicle at all times, even though your vehicle is resold. CONTENTS SPECIFICATION ...................................................................... 3 OPERATION INSTRUCTION ............................................ 4 SAFETY PRECAUTIONS .................................................. 4 PRIOR TO STARTING VEHICLE ........................................ 5 CORRECT ATTIRE ............................................................. 5 OPERATION ........................................................................ 6 CARGO ................................................................................ 6 MODIFICATION ................................................................... 7 ATTACHMENT .................................................................... 7 MUFFLER ............................................................................ 7 PARTS LOCATION.............................................................. 8 EQUIPMENT USAGE ........................................................ 15 STEERING WHEEL LOCK ................................................ 15 TOOL BOX ......................................................................... 16 FUEL .................................................................................. 16 CORRECT DRIVING OPERATION .............................. 17 STARTING THE ENGINE .................................................. 17 IF ENGINE CANNOT BE STARTED ................................. 18 GEAR SHIFTING ............................................................... 18 OPERATION ...................................................................... 19 HOW TO USE BRAKE ....................................................... 20 PARKING ........................................................................... 20 METER READING AND USAGE................................... 10 METER .............................................................................. 10 TACHOMETER .................................................................. 10 INDICATOR LAMPS .......................................................... 11 MALFUNCTION INDICATOR LAMPS ............................... 11 FUEL GAUGE .................................................................... 11 SWITCH OPERATION ...................................................... 12 MAIN SWITCH ....................................................................12 HEADLIGHT·POSITION LAMP ....................................... 12 ENGINE STOP SWITCH ................................................... 13 STARTER BUTTON .......................................................... 14 WINKER SWITCH ............................................................. 14 HORN BUTTON ................................................................. 15 SELF INSPECTIONS BEFORE OPERATION .......... 21 INSPECTION OF CONCERNED AREA ............................ 22 FUEL CHECK .................................................................... 22 BRAKES ............................................................................ 22 TIRES ................................................................................ 25 BATTERY INSPECTION ................................................... 27 THROTTLE GRIP .............................................................. 28 CLUTCH ............................................................................ 28 DRIVE CHAIN ................................................................... 30 ENGINE OIL LEVEL CHECK ............................................. 31 CHANGING ENGINE OIL .................................................. 31 LIGHTS AND WINKER ...................................................... 32 BACK MIRROR .................................................................. 33 LICENSE PLATE ............................................................... 33 1 MAINTENANCE .................................................................. 33 MAINTENANCE SCHEDULE ............................................ 34 MAINTENANCE PRECAUTIONS ...................................... 38 FRAME AND ENGINE NUMBERS .................................... 36 AIR CLEANER ELEMENT ................................................. 37 WHEEL REMOVAL ............................................................ 38 BULB REPLACEMENT ...................................................... 40 SPARK PLUG .................................................................... 42 FUSE REPLACEMENT ..................................................... 43 SIDE STAND ..................................................................... 44 CABLE RUBBER PART ..................................................... 44 NOTABLES FOR CAR WASHING .................................... 44 GENERAL CLEANING /IMPORTANT ............................... 45 STORAGE GUIDE ............................................................. 45 SAFE DRIVING....................................................................... 47 TURNING METHOD .......................................................... 53 PRECAUTION WHEN TURNING ...................................... 54 BRAKING METHOD .......................................................... 55 BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) ........ 56 RESTRAINT OF BRAKE EFFECT (INERTIA) .................. 56 BRAKING METHOD .......................................................... 56 COMPARISION OF BRAKING DISTANCE ........................56 IMPACT WHEN COLLISION ..............................................56 WIRING DIAGRAM ............................................................... 57 PREPARATION BEFORE DRIVING ............................ 47 DRIVING METHOD ............................................................ 48 DRIVING POSITION ...........................................................48 PRECAUTION WHEN DRIVING ....................................... 49 STARTING ......................................................................... 50 TURNING METHOD .......................................................... 51 PRINCIPLE OF TURN ....................................................... 51 EFFECT OF SPEED .......................................................... 51 3 POSITIONS OF TURNING ............................................. 52 2 SPECIFICATION ITEM LENGTH×WIDTH×HEIGHT(mm) WHEEL BASE(mm) GROUND CLEARANCE(mm) SEAT HEIGHT(mm) DRYWEIGHT(kgf) PASSENGER ENGINE TYPE PISTON DISPLACEMENT(cc) BORE AND STROKE(mm) STARTING SYSTEM TRANSMISSION TYPE DATA 2,240×860×1,140 1,505 135 720 147.5 2 OIL COOLED/AIR COOLED 4 STROKE 4VALVE 124.1 56.5×49.5 START MOTOR 5 STEPS RETURN ITEM IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY() TIRE SIZE FR. RR. SUSPENSION FR. RR. FR. BRAKE SPARK PLUG FUSE(A) RR. DATA TRANSISTOR 12V 10AH / MF TYPE 16.8 90 / 90 - 18 130 / 90 - 15 TELESCOPIC SINGLE ARM HYDRAULIC DISK DRUM BRAKE CR9EH-9 30A,15A, 3 OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This vehicle is designed for 2 riders including the operator. Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the daystar. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the"Safety Precaution Label" attached to the vehicle. Be sure to wear helmet at all time. Be sure to put on gloves at all time. Observe the speed regulations. Beware of muffler affer driving as it is still hot to be burnt. Especially never children touch on it. For safety, do not change, alteration or modification the vehicle. Regularly conduct specified maintenance inspections. Brakes, Tires, Oil, Lights, Horn, Instruments CAUTION Do not use polluted gasoline. Otherwse it cause rust inside the fuel tank, and close the suppiy of fuel to the injector, leading to an improper engine starting or may cause serious damage to engine. Do use genuine oil, then it will protect and extend vehicle life. Warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Daelim spare parts during the warranty period. As far as any defect caused by contaminated gasoline or oil, the warranty will be automatically invalidated. 4 PRIOR TO STARTING VEHICLE Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide, Start engine in well-ventilated places. WARNING Be sure you and your passenger always wear a helmet, eye pretection and other protective apparel when you ride. Not wearing a helmet increases the chance of serious injury or death in a crash. Be sure to wear helmet at all time and the helmet chin strap secureiy fastened. Wear shirts or jackets with tight. CORRECT ATTIRE Be sure to wear helmet and gloves at all time for seafty. Wear shirts or jackets with tight one while driving. Otherwise it can be caught in the wheel to cause seriousdamage by overturn of vehicle. Many automoble / motorcycle accidents happen because the automobile driver does not "Look" the motocyclist. - Wear bright or reflective clothing. - Don't ride in another motorist's "Blind spot". Be sure to wear dress to catch an eye to avoid any crash from behind. Choose fitting and low-heeled shoes. Always put on gloves 5 OPERATION Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. Always hold the handle bars firmly with both hands whiling driving, otherwise, it cause severe injury or death of the driver. The pillion passenger should always hold on to the operator with both hands and keep both feet on the pillion step bar. otherwise, it cause severe injury or death. When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the motorcycle. Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed. In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles. CARGO When carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. Make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. CAUTION Pay attention not to overload goods and fasten it tightly whiling driving. Do not place kind of cloth materials nearby oil tank cap. If the hole in oil tank cap is clogged, oil will not flow freely into the engine which can cause severely engine damage. Do not attach large or heavy items (such as a sleeping bag or tent) to the handle bars, fork, or fender. Unstable handling or sliw steering response may result. 6 MODIFIC ...