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User manual DAELIM ET-250 - SERVICE MANUAL

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Manual abstract: user guide DAELIM ET-250 - SERVICE MANUAL

Detailed instructions for use are in the User's Guide.

ET-250 1 Contents 1. INFORMATION..........................................................................................................................................5 1.1 SAFETY ............................................................................................................................................5 1.2 NOTES ..............................................................................................................................................5 1.3 SPECIFICATION ENGINE ..............................................................................................................6 1.4 SERIAL NUMBER ...........................................................................................................................7 1.5 TORQUE VALUES ...........................................................................................................................8 1.6 Special Tools ......................................................................................................................................9 2. MAINTENANCE ......................................................................................................................................10 2.1 MAINTENANCE DATA.................................................................................................................10 2.2 MAINTENANCE SCHEDULE ......................................................................................................11 2.3 FUEL TUBE ....................................................................................................................................11 2.4 THROTTLE OPERATION..............................................................................................................12 2.5 THROTTLE CABLE ADJUSTMENT............................................................................................12 2.6 AIR CLEANER ...............................................................................................................................12 2.7 SPARK PLUG .................................................................................................................................12 2.8 IDLE SPEED ...................................................................................................................................13 2.9 DRIVE CHAIN ...............................................................................................................................13 2.10 BRAKE SYSTEM .........................................................................................................................14 2.11 WHEELS AND TIRES ..................................................................................................................16 2.13 TOE-IN ..........................................................................................................................................16 3. ENGINE REMOVE AND INSTALLATION............................................................................................18 3.1 General Information.........................................................................................................................18 3.2 ENGINE REMOVAL ......................................................................................................................18 3.3 ENGINE INSTALLATION .............................................................................................................19 4-1 Mechanism Diagram .......................................................................................................................20 4-2 Precautions in Operation .................................................................................................................21 4-3 Troubleshooting...............................................................................................................................21 4-4 Engine Oil........................................................................................................................................22 4-5 Engine Oil Strainer Clean................................................................................................................22 4-6 Oil Pump ..........................................................................................................................................23 4-7 Gear Oil ...........................................................................................................................................23 5. FUEL SYSTEM.........................................................................................................................................24 5-1 Mechanism Diagram .......................................................................................................................24 5-2 Precautions in Operation .................................................................................................................25 5-3 Trouble Diagnosis ............................................................................................................................26 5-4 Carburetor Remove / Install ............................................................................................................27 5-5 Air Cut-Off Valve ............................................................................................................................28 5-6 Throttle Valve ..................................................................................................................................29 5-7 Float Chamber .................................................................................................................................30 5-8 Adjustment of Idle Speed ................................................................................................................32 5-9 Fuel Tank .........................................................................................................................................33 5-10 Air Cleaner ....................................................................................................................................34 6. CYLINDER HEAD/VALVE .....................................................................................................................35 6-1 Mechanism Diagram .......................................................................................................................35 6-2 Precautions in Operation .................................................................................................................36 2 6-3 Troubleshooting...............................................................................................................................37 6-4 Cylinder Head Removal ..................................................................................................................38 6-5 Cylinder Head Inspection................................................................................................................41 6-6 Valve Stem Replacement .................................................................................................................44 6-7 Valve Seat Inspection and Service...................................................................................................45 6-8 Cylinder Head Reassembly .............................................................................................................48 6-9 Cylinder Head Installation...............................................................................................................50 6-10 Valve Clearance Adjustment ..........................................................................................................52 7. CYLINDER/PISTON ................................................................................................................................54 7-1 Mechanism Diagram .......................................................................................................................54 7-2 Precautions in Operation .................................................................................................................55 7-3 Trouble Diagnosis ............................................................................................................................55 7-4 Cylinder and Piston Removal..........................................................................................................56 7-5 Piston Ring Installation...................................................................................................................59 7-6 Piston Installation............................................................................................................................60 7-7 Cylinder Installation........................................................................................................................61 8. V-BELT DRIVING SYSTEM ...................................................................................................................63 8-1 Mechanism Diagram .......................................................................................................................63 8-2 Maintenance Description.................................................................................................................64 8-3 Trouble Diagnosis ............................................................................................................................64 8-4 Left Crankcase Cover......................................................................................................................65 8-5 Drive Belt ........................................................................................................................................67 8-6 Drive Face .......................................................................................................................................69 8-7 Clutch Outer/Driven Pulley.............................................................................................................72 9. FINAL DRIVING MECHANISM ............................................................................................................77 9-1 Mechanism Diagram - transmission cover ......................................................................................77 9-2 Precautions in operation..................................................................................................................78 9-3 Trouble Diagnosis ............................................................................................................................78 9-4 Disassembly of Transmission..........................................................................................................79 9-5 Inspection of Mission Mechanism ..................................................................................................82 9-6 Bearing Replacement ......................................................................................................................84 9-7 Re-assembly of Final Driving Mechanism......................................................................................87 10. ALTERNATOR/STARTING CLUTCH ..................................................................................................89 10-1 Mechanism Diagram .....................................................................................................................89 10-2 Precautions in Operation ...............................................................................................................90 10-3 Right Crankcase Cover Removal ..................................................................................................91 10-4 A.C.G. Set Removal.......................................................................................................................91 10-5 Right Cover Bearing......................................................................................................................91 10-6 Flywheel Removal.........................................................................................................................92 10-7 Starting Clutch...............................................................................................................................93 10-8 Flywheel Installation.....................................................................................................................95 10-9 A.C.G. Set Installation...................................................................................................................96 10-10 Right Crankcase Cover Installation.............................................................................................96 11. CRANKCASE / CRANK ........................................................................................................................98 11-1 Mechanism Diagram........................................................................................ ...
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