IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed. NOTE Gives helpful information. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. CONTENTS SPECIFICATION OPERATION INSTRUCTION SAFETY PRECAUTIONS PRIOR TO STARTING VEHICLE CORRECT ATTIRE OPERATION CARGO MODIFICATION ATTACHMENT MUFFLER 3 4 4 5 5 6 7 8 8 8 9 12 12 12 13 13 14 14 15 15 16 16 16 EQUIPMENT USAGE STEERING LOCK SEAT HELMET HOLDER STORAGE COMPARTMENT 17 17 17 18 18 19 19 21 23 24 25 25 26 26 26 26 27 28 28 29 30 30 SELF INSPECTIONS BEFORE OPERATION BRAKES TIRES CLUTCH FUEL ENGINE OIL LIGHTS AND WINKER BACK MIRROR LICENSE PLATE PARTS LOCATION METER READING AND USAGE METER TACHOMETER FUEL GAUGE INDICATOR LAMPS OPERATION PRE-RIDE INSPECTION STARTING THE ENGINE IF ENGINE CANNOT BE STARTED RUNNING-IN RIDING BRAKING PARKING SWITCH OPERATION MAIN SWITCH KEYS HEADLIGHT STARTER BUTTON WINKER SWITCH HORN BUTTON 1 MAINTENANCE MAINTENANCE SCHEDULE TOOL KIT FRAME AND ENGINE NUMBERS MAINTENANCE PRECAUTIONS THROTTLE OPERATION AIR CLEANER ENGINE OIL SPARK PLUG DRIVE CHAIN WHEEL REMOVAL BRAKE PAD WEAR IDLE SPEED SIDE STAND BATTERY FUSE REPLACEMENT BULB REPLACEMENT CABLE RUBBER PART CLEANING STORAGE GUIDE 31 32 34 34 35 35 36 37 38 39 41 43 44 44 45 46 47 49 49 50 SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION PRECAUTION WHEN DRIVING STARTING 51 51 52 52 53 54 55 55 55 56 57 58 59 59 59 60 60 60 61 TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING BRAKING METHOD BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) RESTRAINT OF BRAKING EFFECT (INERTIA) BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION WIRING DIAGRAM 2 SPECIFICATION ITEM LENGTH WIDTH HEIGHT WHEEL BASE GROUND CLEARANCE SEAT HEIGHT DRY WEIGHT PASSENGER ENGINE TYPE PISTON DISPLACEMENT BORE AND STROKE STARTING SYSTEM TRANSMISSION TYPE IGNITION SYSTEM BATTERY CAPACITY DATA 2,010 740 1,040mm 1,380mm 150mm 780mm 130kgf OPERATOR AND ONE PASSENGER AIR & OIL COOLED 4 CYCLE, SOHC 124.1cc 56.5 49.5mm START MOTOR 5 STEPS RETURN DC-C.D.I 12V 10Ah(MF TYPE) ITEM FUEL TANK CAPACITY ENGINE OIL CAPACITY TIRE SIZE FR. RR. FR. SUSPENSION RR. FR. BRAKE SPARK PLUG FUSE HEADLIGHT BULB STOP/TAIL LIGHT BULB WINKER BULB POSITION LIGHT BULB RR. DATA 16.0 1.1 110/70-17 54P 140/60-17 69P TELESCOPIC SINGLE ARM HYDRAULIC DISK HYDRAULIC DISK CR8EH-9 15A 12V 35W/35W 12V 21/5W 12V 10W 4 12V 5W 3 OPERATION INSTRUCTION This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This motorcycle is designed for 2 riders including the operator. SAFETY PRECAUTIONS Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the vehicle. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the motorcycle, always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the motorcyle. Always wear helmet. Always put on gloves. Observe posted speed limits. Park the motorcycle away from people (especially children) as the muffler can get very hot. For safety, do not illegally modify the vehicle. Regularly conduct specified maintenance inspections. Brakes, Tires, Oil, Lights, Horn, Instruments CAUTION Do not use polluted gasoline. Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine. Do not use polluted or low-grade oil. Always use genuine oil to protect and extend motorcycle performance and its life span. If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty. 4 PRIOR TO STARTING VEHICLE Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain motorcycle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. CORRECT ATTIRE Always make sure to wear helmet for safety. Wear gloves and safety goggles. Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. Do not wear slippers which might obstruct brake operation or transmission gear operation. Many automobile/motorcycle accidents happen because the automobile driver does not "see" the motorcyclist. Make yourself conspicuous to help avoid the accident that wasn't your fault : - Wear bright or reflective clothing. - Don't ride in another motorist's "blind spot". WARNING Not wearing a helmet increases the chance of serious injury or death in a crash. Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride. 5 OPERATION Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. A passenger should hold on to the vehicle or the operator with both hands and keep both feet on the pillion step bar. When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle. Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed. In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles. Driving with one or both hands not holding the handles or the front wheel lifted can cause severe injury or death of the driver resulted from the turnover of the vehicle. 6 CARGO When carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. Make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation. WARNING Overloading or improper loading can cause a crash and you can be seriously hurt or killed. Follow all load limits in this manual. CAUTION Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. Do not place articles between the frame body cover and engine as this can burn the goods. Do not attach large or heavy items (such as a sleeping bag or tent) to the handle bars or fork. Unstable handling or slow steering response may result. 7 MODIFICATION Modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. MUFFLER Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel. ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. Carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension travel, steering travel or control operation. Do not add electrical equipment that will exceed the motorcycle's electrical system capacity. A blown fuse could cause a dangerous loss of lights or engine power. This vehicle was not designed to pull a sidecar or trailer. Handling may be seriously impaired of so equipped. CAUTION Do not park in the place where many pedestrians are passing through. Pedestrians or children can be burned by contacting with the muffler. Fellow passenger care must pay enough attention not to be burn by contacting with the muffler. If haystack or vinyl is stuck to the muffler, fire can be occurred. 8 PARTS LOCATION SPEEDOMETER BACK MIRROR FUEL GAUGE TACHOMETER BACK MIRROR FRONT BRAKE FLUID RESERVOIR 60 40 80 100 3 120 2 0 F 4 5 6 7 8 9 10 11 x1000rpm CHOKE LEVER PASSING SWITCH 20 140 0 160 FRONT BRAKE LEVER mph km/h E N THROTTLE GRIP CLUTCH LEVER HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH STARTER BUTTON WINKER SWITCH HORN BUTTON FUEL FILLER CAP MAIN SWITCH 9 PARTS LOCATION REAR BRAKE FLUID RESERVOIR BATTERY HEADLIGHT REAR TIRE FRONT TIRE CALIPER BRAKE DISK MUFFLER PILLION STEP BAR MAIN STEP BAR REAR BRAKE PEDAL OIL FILLER CAP/DIPSTICK 10 PARTS LOCATION TOOL BOX HELMET HOLDER REAR CUSHION RADIATOR CALIPER PILLION STEP BAR BRAKE DISK GEAR SHIFT PEDAL MAIN STAND SIDE STAND MAIN STEP BAR 11 METER READING AND USAGE TACHOMETER Shows riding speed. Shows accumulated mileage. x1000rpm Shows engine revolutions per minute. Never allow the tachometer needle to enter the red zone, even after the engine has been broken in. F E N Shows mileage per trip. To reset the tripmeter, turn the tripmeter knob to the direction of arrow. CAUTION Running the engine beyond recommended maximum engine speed (the beginning of the tachometer red zone) can damage the engine. METER x1000rpm F E N 12 FUEL GAUGE Indicates amount of gasoline in fuel tank. (The fuel gauge needle always indicates gasoline level regardless of whether main switch is in "OFF" position or in "ON" position.) If needle is within E mark, immediately fill gasoline. Balance at this time is approximately 1.2 litres. INDICATOR LAMPS Lights when the headlight is on high beam. (blue) Lights when the transmission is in neutral. (green) Flashes when the left turn signal operates. (green) N x1000rpm F E x1000rpm Flashes when the right turn signal operates. (green) F E WARNING To avoid running out of fuel that may result in a sudden stop. 13 SWITCH OPERATION MAIN SWITCH The main switch is used to turn on or turn off engine. The main switch is below the indicator panel. Key position ON Key Removal WARNING Do not manipulate main switch key during operation. If the main switch key is placed on "Off" or "Lock" position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents, If it is necessary to remove the main switch key, stop the vehicle first prior to removing. Function Key Starts engine. Power cannot be is supplied to removed electrical circuits. O PUSH FF ON Stops engine. Cuts Key off all electrical can be circuits. removed Locks steering Key wheel. Cuts off all can be LOCK electrical circuits removed and steering wheel is locked. OFF IG IT CAUTION Prior to dismounting from the motorcycle, make sure to lock the steering wheel and remove key. If the key is left in "ON" position without starting engine, battery is discharged. Do not use a number of keys together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the motorcycle. (Recommend cloth or leather key holders) LO CK N 14 IO N KEYS This motorcycle has two keys and a key number plate. You will need the key number if you ever have to replace a lost key. Store the plate in a safe place. HEADLIGHT The headlight switch has three positions; , and OFF ma ...