CONTENTS SPECIFICATION OPERATION INSTRUCTION SAFETY PRECAUTIONS PRIOR TO STARTING VEHICLE CORRECT ATTIRE OPERATION CARGO MODIFICATION ATTACHMENT MUFFLER 3 4 4 5 5 6 6 7 7 7 8 10 10 10 11 11 12 12 13 13 13 14 HANDLE BAR LOCK MAIN STAND LOCK SEAT LOCK TRUNK DOCUMENT STORAGE AREA BAG HOLDER BRAKE LOCK LEVER 14 14 15 15 16 16 17 18 18 20 20 22 23 25 26 26 27 28 29 29 30 30 CORRECT DRIVING OPERATION STARTING THE ENGINE IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE PROPER DRIVING METHODS STOPPING PARTS LOCATION METER READING AND USAGE METER WARNING AND INDICATOR LAMPS SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA BRAKE INSPECTION TIRE INSPECTION FUEL CHECK ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION BACK MIRROR INSPECTION FUEL LEAK INSPECTION SWITCH OPERATION MAIN SWITCH STARTER BUTTON HEADLIGHT WINKER SWITCH HORN BUTTON HAZARD SWITCH EQUIPMENT USAGE 1 30 31 REGULAR INSPECTION SCHEDULE 31 SIMPLE MAINTENANCE 33 BRAKE LEVER ADJUSTMENT 33 REAR BRAKE SHOE INSPECTION 34 REPLENISHING BRAKE FLUID 34 BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE 35 BRAKE PAD INSPECTION 35 REPLENISHING ENGINE OIL 36 TRANSMISSION OIL INSPECTION 37 TIRE PRESSURE INSPECTION 37 WHEEL REMOVAL 38 SIDE STAND INSFECTION 39 SPARK PLUG 40 BATTERY INSPECTION 41 FUSE REPLACEMENT 42 BULB REPLACEMENT 43 AIR CLEANER ELEMENT INSPECTION 45 CABLE RUBBER PART INSPECTION 46 NOTABLES FOR CAR WASHING 46 STORAGE GUIDE 46 47 FRAME AND ENGINE NUMBER LICENSE PLATE INSPECTION SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION PRECAUTION WHEN DRIVING STARTING 48 48 49 49 51 52 54 54 54 55 56 57 58 58 58 59 59 59 60 REGULAR INSPECTION TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING BRAKING METHOD BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION WIRING DIAGRAM 2 SPECIFICATION ITEM LENGTH WIDTH HEIGHT(mm) WHEEL BASE(mm) GROUND CLEARANCE(mm) SEAT HEIGHT(mm) DRY WEIGHT(kgf) PASSENGER ENGINE TYPE PISTON DISPLACEMENT(cc) BORE AND STROKE(mm) STARTING SYSTEM TRANSMISSION TYPE DATA 1,795 698 1,114 1,260 131 765 94 2 AIR COOLED 2 STROKE 49.5 ITEM IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY( ) OIL CAPACITY( ) TIRE SIZE FR. RR. SUSPENSION FR. RR. FR. BRAKE RR. DATA C.D.I 12V3AH(MF TYPE) 6.0 1.2 120 / 70 - 12 58L 130 / 70 - 12 62L TELESCOPIC UNIT SWING OIL DAMPER HYDRAULIC DISK DRUM BRAKE B8HSA 7 39.0 41.4 START MOTOR / KICK V - MATIC SPARK PLUG FUSE(A) 3 OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This vehicle is designed for 2 riders including the operator. CAUTION Do not use polluted gasoline. Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine. Do not use polluted or low-grade oil. Always use genuine oil to protect and extend vehicle performance and its life span. If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty. Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle. Always wear helmet. Always put on gloves. Observe posted speed limits. Park vehicle away from people(especially children) as the muffler can get very hot. For safety, do not illegally modify the vehicle. Regularly conduct specified maintenance inspections. Brakes, Tires, Oil, Lights, Horn, Instruments 4 PRIOR TO STARTING VEHICLE Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. CORRECT ATTIRE Always make sure to wear helmet for safety. Wear gloves and safety goggles. Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever. 5 OPERATION Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. Passengers should accurately fix bodies using both hands and put both feet on floor panel. When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle. Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed. In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles. CARGO When carrying cargo, you must keep in mind that operating the vehicle, especially when turning, will be different. Make sure not to overload the vehicle with goods as this can make the vehicle unstable during operation. 6 MODIFICATION CAUTION Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. Do not place articles between the frame body cover and engine as this can burn the goods. Do not place cloth-like materials in the area of the oil tank cap. If the hole in oil tank cap is blocked, oil will not flow freely into the engine which can cause severely engine damage. Modification of vehicle structure or function deteriorates manipulability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. MUFFLER Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel. 7 PARTS LOCATION BACK MIRROR FUEL TANK LID (BENEATH THE SEAT) TRUNK SEAT FRONT BRAKE LEVER BATTERY FUSE MUFFLER TIRE 8 REAR BRAKE LEVER OIL TANK LID (BENEATH THE SEAT) HEADLIGHT FRONT CUSHION AIR CLEANER ELEMENT BRAKE DISK KICK START PEDAL SIDE STAND MAIN STAND 9 METER READING AND USAGE METER WARNING AND INDICATOR LAMP When oil in the oil tank is low, the oil warning indicator turns on. When this happens, fill the oil tank with pure oil. CAUTION If the oil warning indicator turns on after the main switch is placed to an "ON" position, quickly fill the oil tank using pure oil SPEEDOMETER Indicates driving speed. Maintain legal speed limits to ensure safe operation. FUEL GAUGE WINKER INDICATOR WINKER INDICATOR Indicates total distance in kilometers travelled by the vehicle. The fuel gauge indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area. When the needle is in the red area, roughly 1.1 liters of gasoline can be put in the vehicle to fill tank. If the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals. ODOMETER HEADLIGHT HIGH BEAM INDICATOR OIL WARNING INDICATOR 10 SWITCH OPERATION MAIN SWITCH MAIN SWITCH 1. ON.... Starts engine. Key can not be pulled out. 2. OFF....Stops engine. Key can be placed in or taken out of the main switch. 3. LOCK....Locks handle bars. Key can be placed in or taken out of the main switch. 4. OPEN....When seat lock is released, key returns to its original position(OFF). Key can be placed in or taken out of the main switch. CAUTION ON OFF KEY LOCK Do not manipulate main switch key during operation. If the main switch key is placed on Off or Lock position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents. If it is necessary to remove the main switch key, stop the vehicle first prior to removing. When you park the vehicle and leave it, please lock handle bars and take out the key. It can be locked up in the main stand using supplementary device (Buglarproof) If the key is left in ON position without starting engine, battery is discharged. Rotate key smoothly without pressing to turn to OPEN. Do not use a number of keys together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle. (Recommend cloth or leather key holders) 11 STARTER BUTTON HEADLIGHT Put main switch key in "ON" position and turn on headlight switch. High beam or low beam can be operated by the use of high/low beam switch. The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled. SWITCH POSITION FUNCTION HIGH BEAM D(HI) Headlight, taillight, position lamp and meter lights on. Position lamp, taillight, and meter lights on. Light turned off. ...... used when needing extra light. LOW BEAM ...... used when other vehicles are D(LO) present, in the city, etc. CAUTION Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead. CAUTION The engine will not start if the brake lever is not pulled. Do not hold the brake lever and pull the throttle grip when the engine was started. It may damage the engine. (H) (P) (OFF) 12 WINKER SWITCH HORN BUTTON HAZARD SWITCH If this switch is turned on when the main switch is in an ON position, the winker will operate. (R)....used when making a right turn. (L)....used when making a left turn. CAUTION The winker switch does not automatically turn back to its original position after completing the turn. Please set the switch back to its center position after turning. The horn is sounded if the horn button is pressed when the main switch is in an ON position. When the hazard switch button is pressed with the main switch in "ON" position, the winker lamp will start blinking. 13 EQUIPMENT USAGE HANDLE BAR LOCK CAUTION Check to see that the handle bars have been securely locked by lightly moving the handle bars to the left and right. Make sure to park the vehicle in a location where traffic and always are not blocked. MAIN STAND LOCK When parking, make sure to lock handle bars to prevent theft of the vehicle. It can be locked up in the main stand using the supplementary device(key, wire) for buglarproofing. Turn the handle bars all the way to the left, and while pushing on the main switch key, turn the main switch to the LOCK postion. Unlocking is accomplished by simply turning the main switch to the OFF position. 14 SEAT LOCK CAUTION As the seat automatically locks, take special care not to accidently leave the key in the trunk. Driving with unlocked seat lock may cause danger. When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center. TRUNK The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked. There is a trunk under the seat. The seat is opened to gain access to the trunk by using the main switch key on the seat lock. TRUNK MAXIMUM LOAD:10kg Turn the main switch key from OFF to OPEN to open the seat. 15 DOCUMENT STORAGE AREA CAUTION Make sure that the seat ...