http://www.daelimmotor.com HEAD OFFICE (FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : (82-55) 239-7000 / FAX : (82-2) 467-9997 OM50-0409-02E CONTENTS SPECIFICATION OPERATION INSTRUCTION SAFETY PRECAUTIONS PRIOR TO STARTING VEHICLE OPERATION CORRECT ATTIRE CARGO MODIFICATION ATTACHMENT MUFFLER 3 4 4 5 5 6 7 7 7 7 8 10 10 10 11 11 12 12 13 13 13 EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK TRUNK DOCUMENT STORAGE AREA BAG HOLDER 14 14 14 15 15 15 16 16 18 19 20 21 23 24 24 25 26 27 28 28 30 30 30 CORRECT DRIVING OPERATION STARTING THE ENGINE IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE PROPER DRIVING METHODS STOPPING PARTS LOCATION METER READING AND USAGE METER INDICATOR LAMPS SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCENED AREA BRAKE INSPECTION FUEL CHECK TIRE INSPECTION ENGINE OIL LEVEL CHECK LIGHTS AND WINKER INSPECTION BULB REPLACEMENT METHOD REAR VIEW MIRROR FUEL LEAK INSPECTION CHECKING COOLING WATER SWITCH OPERATION MAIN SWITCH START BUTTON HEADLIGHT WINKER SWITCH HORN BUTTON PASSING SWITCH 1 MAINTENANCE MAINTENANCE SCHEDULE MAINTENANCE PRECAUTIONS BRAKES BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE BRAKE PAD WEAR CHANGING ENGINE OIL TRANSMISSION OIL INSPECTION WHEEL REMOVAL CHANGING COOLING WATER SPARK PLUG BATTERY INSPECTION FUSE REPLACEMENT COUPLER CONNECTION AIR CLEANER ELEMENT INSPECTION SIDE STAND INSPECTION CABLE RUBBER PART CLEANING STORAGE GUIDE FRAME AND ENGINE NUMBER 31 32 34 34 36 36 37 38 39 41 41 43 44 45 45 46 46 47 47 49 SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING 50 50 50 51 52 53 54 55 55 55 56 57 58 59 59 59 60 60 60 61 TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING BRAKING METHOD BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) RESTRAINT OF BRAKING EFFECT (INERTIA) BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN COLLISION WIRING DIAGRAM 2 SPECIFICATION ITEM LENGTH WIDTH HEIGHT(mm) WHEEL BASE(mm) GROUND CLEARANCE(mm) SEAT HEIGHT(mm) DRY WEIGHT(kgf) PASSENGER ENGINE TYPE PISTON DISPLACEMENT(cc) BORE AND STROKE(mm) STARTING SYSTEM TRANSMISSION TYPE DATA 2,110 745 1,356 1,481 121 760 168 2 WATER- COOLED 4 STROKE 4VALVE 249 ITEM IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY( ) RESERVE FUEL CAPACITY( ) TIRE SIZE FR. RR. SUSPENSION FR. RR. FR. BRAKE RR. DATA TRANSISTOR 12V10AH(MF TYPE) 11.5 2.2 120 / 70 - 12 58S 140 / 60 - 13 63S TELESCOPIC UNIT SWING OIL DAMPER HYDRAULIC DISK HYDRAULIC DISK PR7EA-9 30A 72.7 60 START MOTOR / KICK V - MATIC SPARK PLUG FUSE(A) 3 OPERATION INSTRUCTION This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. This vehicle is designed for 2 riders including the operator. SAFETY PRECAUTIONS Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the scooter. Please obey traffic regulations and do not be hurried and careless. Many new vehicle owners operate their newly purchased vehicles with great care and attention to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the vehicle, always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle. CAUTION Do not use polluted gasoline. Using polluted gasoline will cause rust inside the fuel tank, and will close the supply of fuel to the carburetor, leading to an improper engine starting or may cause serious damage to an engine. Do not use polluted or low-grade oil. Always use genuine oil to protect and extend vehicle performance and its life span. If any failure occurs due to the use of polluted gasoline or oil, such failure will be excluded from being eligible for repairs under the warranty. Always wear helmet. Always put on gloves. Observe posted speed limits. Park vehicle away from people(especially children) as the muffler can get very hot. For safety, do not illegally modify the vehicle. Regularly conduct specified maintenance inspections. Brakes, Tires, Oil, Lights, Horn, Instruments 4 PRIOR TO STARTING VEHICLE Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. OPERATION Operators should naturally fix bodies to keep smooth driving. Please check whether or not you are unnaturally strained and strung up. Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. A passenger should hold on to the vehicle or the operator with both hands and keep both feet on the pillion step bar. When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle. Curvy roads and poor, unpaved roads constantly change in surface quality. Driving on these roads can be unsafe if certain safety precautions are not followed. In order to safely drive through these driving conditions, anticipate coming road conditions, slow down to at least half the normal speed, and relax your shoulders and wrists while securely holding the handles. 5 CORRECT ATTIRE Always make sure to wear helmet for safety. Wear gloves and safety goggles. Do not wear uniforms which might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. Many automobile/motorcycle accidents happen because the automobile driver does not "see" the motorcyclist. Make yourself conspicuous to help avoid the accident that wasn't your fault : - Wear bright or reflective clothing. - Don't ride in another motorist's "blind spot". 6 CARGO When carrying cargo, you must keep in mind that operating the motorcycle, especially when turning, will be different. Make sure not to overload the motorcycle with goods as this can make the motorcycle unstable during operation. MODIFICATION Modification of vehicle structure of function deteriorates manipulatability or causes exhaust noise to become louder shortening the vehicle life. These modifications are not only prohibited by law but also are the acts harmful to other people. Modifications are not covered by warranty. ATTACHMENT Except designated attachment by DAELIM MOTOR CO., LTD., don't attach any extra lighting device, because it may cause an early discharging of battery. MUFFLER Pay particular attention to fellow passenger so that he/she can prevent getting burnt by the hot muffler during travel. CAUTION Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. Do not place articles between the frame body cover and engine as this can burn the goods. 7 PARTS LOCATION REAR VIEW MIRROR BATTERY FUSE FR. BRAKE LEVER COOLANT COVER BAG HOLDER RESERVE TANK (INSIDE OF THE INNER COVER) MUFFLER TIRE REAR BRAKE DISK PILLION STEP 8 PARTS LOCATION RR. BRAKE LEVER MAIN SEAT PILLION SEAT FUEL TANK LID HEADLIGHT FR. FENDER REAR COMBI. LIGHT FR. CUSHION AIR CLEANER FR. BRAKE DISK BRAKE CALIPER SIDE STAND MAIN STAND SIDE STAND SWITCH 9 METER READING AND USAGE METER Indicates driving speed. Maintain legal speed limits to ensure safe operation. INDICATOR LAMPS When the winker switch is operated, the winker indicator flashes in union with the flashing of the turn signals. Indicates total distance in kilometers travelled by the vehicle. It indicates the temperature of cooling water. The needle of indicator shall be within the normal range (between C and H). The fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in the red area. FUEL TANK CAPACITY : 11.5 RESERVIOR CAPACITY : 2.2 CAUTION If the needle of indicator points "H", engine may be overheated. Stop the engine, and check the volume of cooling water and the operating condition of cooling fan motor. If the cooling system is abnormal, engine performance will drop and the piston will be stuck. It is very serious problem. 10 SWITCH OPERATION MAIN SWITCH 1. ON.... Starts engine. Key can not be pulled out. 2. OFF....Stops engine. Key can be placed in or taken out of the main switch. 3. LOCK....Locks handle bars. Key can be placed in or taken out of the main switch. 4. OPEN....When seat lock is released, key returns to its original position(OFF). Key can be placed in or taken out of the main switch. CAUTION When you park the vehicle and leave it, please lock handle bars and take out the key. It can be locked up in the main stand using supplementary device (Buglarproof) If the key is left in ON position without starting engine, battery is discharged. Rotate key smoothly without pressing to turn to OPEN. Do not use a number of keys together with a metal key holder. The keys and the key holder may cause scratches or other damage to the cover while operating the vehicle. (Recommend cloth or leather key holders) CAUTION Do not manipulate main switch key during operation. If the main switch key is placed on Off or Lock position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents. If it is necessary to remove the main switch key, stop the vehicle first prior to removing. 11 START BUTTON HEADLIGHT Put main switch key in "ON" position and turn on headlight switch. High beam or low beam can be operated by the use of dimmer switch. The engine is started pressing this button when pressed in a state where the main switch key is placed to an ON position and the brake lever is pulled. HIGH BEAM SWITCH POSITION FUNCTION CAUTION The engine will not start if the brake lever is not pulled. Do not hold the brake lever and pull the throttle grip when the engine was started. It may damage the engine. D(HI) ...... used when needing extra light. (H) Headlight, taillight, position lamp and meter lights on. Position lamp, taillight, and meter lights on. Light turned off. LOW BEAM ...... used when other vehicles D(LO) are present, in the city, etc. (P) (OFF) CAUTION Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead. 12 WINKER SWITCH HORN BUTTON PASSING SWITCH If this switch is turned on when the main switch is in an ON position, the winker will operate. (R)....used when making a right turn. (L)....used when making a left turn. The horn is sounded if the horn button is pressed when the main switch is in an ON position. Push the button 2~3 times when you need to call driver's attention. CAUTION The winker switch does not automatically turn back to its original position after completing the turn. Please set the switch back to its center position after turning. 13 EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK CAUTION As the seat automatically locks, take special care not to accidently leave the key in the trunk. Make sure that the seat is securely locked after closing the seat. Driving with unlocked seat lock may cause danger. When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center. To lock the steering, turn the handlebars all the way to the left, turn the key to LOCK while pushing in. Remove the key. The seat automatically locks when the seat is pushed in its downward position, Lightly pull upward on the seat to make sure the seat has been properly locked. To unlock the steering, turn the key to the OFF position. Turn the main switch key from OFF to OPEN to open the seat. WARNING Do not turn the key to LOCK while riding the vehicle; loss of vehicle control will result. 14 TRUNK DOCUMENT STORAGE AREA BAG HOLDER There is a trunk under the seat. The seat is opened to gain access to the trunk by using the main switch key on the seat lock. The lamp inside the trunk will be turned on if the seat is opened. TRUNK ...