IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. °< ON-ROAD USE This motorcycle is designed to be used only on the road. °< READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: Indicates a strong possibility of severe personal injury or death if instructions are not followed. Indicates a possibility of personal injury or equipment damage if instructions are not followed. Gives helpful information. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or othe rwise transferred to a new owner or operator. øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:55 PM ¿Ã¡^1 CONTENTS SPECIFICATION ...................................................................... 3 OPERATION INSTRUCTION ............................................ 4 SAFETY PRECAUTIONS .................................................. 4 PRIOR TO STARTING VEHICLE ........................................ 5 CORRECT ATTIRE ............................................................. 6 OPERATION ........................................................................ 7 CARGO ................................................................................ 7 MODIFICATION ................................................................... 8 ATTACHMENT .................................................................... 8 MUFFLER ............................................................................ 8 PARTS LOCATION.............................................................. 9 HORN BUTTON................................................................. 15 WINKER SWITCH ............................................................. 15 PASSING LIGHT SWICH .................................................. 15 EQUIPMENT USAGE........................................................ 16 STEERING WHEEL LOCK ................................................ 16 TOOL BOX ......................................................................... 16 FUEL .................................................................................. 16 CORRECT DRIVING OPERATION .............................. 17 STARTING THE ENGINE .................................................. 18 IF ENGINE CANNOT BE STARTED ................................. 19 GEAR SHIFTING ............................................................... 19 OPERATION ...................................................................... 20 HOW TO USE BRAKE....................................................... 20 PARKING ........................................................................... 20 METER READING AND USAGE................................... 12 METER .............................................................................. 12 TACHOMETER .................................................................. 12 FUEL GAUGE .................................................................... 12 INDICATOR LAMPS .......................................................... 13 SELF INSPECTIONS BEFORE OPERATION .......... 21 INSPECTION OF CONCERNED AREA ............................ 21 BRAKES ............................................................................ 22 TIRES ................................................................................ 24 BATTERY .......................................................................... 25 THROTTLE OPERATION .................................................. 26 CLUTCH ............................................................................ 27 SWITCH OPERATION ...................................................... 13 MAIN SWITCH .................................................................... 13 HEADLIGHT°§POSITION LAMP ....................................... 14 STARTER BUTTON .......................................................... 15 1 øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:55 PM ¿Ã¡^2 DRIVE CHAIN ................................................................... 28 ENGINE OIL LEVEL CHECK ............................................. 28 CHANGING ENGINE OIL .................................................. 29 LIGHTS AND WINKER ...................................................... 30 BACK MIRROR .................................................................. 30 LICENSE PLATE ............................................................... 30 FRAME AND ENGINE NUMBERS .................................... 30 MAINTENANCE .................................................................. 31 MAINTENANCE SCHEDULE ............................................ 32 MAINTENANCE PRECAUTIONS ...................................... 34 AIR CLEANER ELEMENT ................................................. 35 IDLE SPEED ADJUSTMENT ............................................. 35 WHEEL DISASSEMBLE .................................................... 36 SIDE STAND ..................................................................... 37 SPARK PLUG .................................................................... 38 FUSE REPLACEMENT ..................................................... 39 CABLE RUBBER PART ..................................................... 40 CLEANING ......................................................................... 40 STORAGE GUIDE ............................................................. 41 SAFE DRIVING ....................................................................... 42 PREPARATION BEFORE DRIVING ............................ 42 DRIVING METHOD ............................................................ 44 DRIVING POSITION ...........................................................44 PRECAUTION WHEN DRIVING ....................................... 43 STARTING ......................................................................... 45 TURNING METHOD ...........................................................46 PRINCIPLE OF TURN ....................................................... 46 EFFECT OF SPEED .......................................................... 46 3 POSITIONS OF TURNING ............................................. 47 TURNING METHOD .......................................................... 48 PRECAUTION WHEN TURNING ...................................... 49 BRAKING METHOD .......................................................... 50 BASIC PRINCIPLE OF BRAKE(FRICTION FORCE) ........ 50 RESTRAINT OF BRAKE EFFECT (INERTIA) .................. 50 BRAKING METHOD .......................................................... 51 COMPARISION OF BRAKING DISTANCE ........................51 IMPACT WHEN COLLISION ..............................................51 WIRING DIAGRAM................................................................ 52 2 øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:55 PM ¿Ã¡^3 SPECIFICATION ITEM LENGTH°øWIDTH°ø HEIGHT(mm) WHEEL BASE(mm) GROUND CLEARANCE(mm) SEAT HEIGHT(mm) WEIGHT(kgf) PASSENGER ENGINE TYPE PISTON DISPLACEMENT(cc) BORE AND STROKE(mm) STARTING SYSTEM TRANSMISSION TYPE DATA 2,110°ø795°ø1,160 1,357 167 732 127 2 AIR COOLED 4 STORKE 4 VALVE 124.1 56.5°ø 49.5 START MOTOR / KICK 5 STEPS RETURN ITEM IGNITION SYSTEM BATTERY CAPACITY FUEL CAPACITY(ߧ) TIRE SIZE FR. RR. SUSPENSION FR. RR. FR. BRAKE SPARK PLUG FUSE(A) RR. DATA C.D.I 12V 9AH 10.5 90 / 90 - 18 110 / 90 - 16 TELESCOPIC SWING ARM HYDRAULIC DISK DRUM BRAKE CR8EH-9 15A 3 øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:55 PM ¿Ã¡^4 OPERATION INSTRUCTION This manual describes matters pertaining to correct operation, safe operatio n and simple maintenance of the v ehi cle y ou purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. °< The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. °< Th is motorcycle is design ed for 2 ri ders in cludi ng the operator. SAFETY PRECAUTIONS °< Careful driving and the wearing of proper attire and safety equipment are the most important factors in the safe operation of the vehicle. Please obey traffic regulations and do not be hurried and careless. °< Many new vehicle ow ners operate their newly purchased vehicles w ith great care an d attentio n to safety factors. However, after becoming accustomed to the operations are often discarded, which can lead to accidents. Please don't let this happen to you and always approach the operation of your vehicle with the safety considerations needed. When operating the motorcycle, always keep in mind and ob ey t he no tes o f precaut io n pri nt ed on th e° S a f e t y Precaution Label°± attached to the motorcyle. °< Be sure to wear helmet at all time. °< Be sure to put on gloves at all time. °< Observe the speed regulations. °< Beware of muffler after driving as it is still hot to be burnt. Especially never children touch on it. °< For safety, do not change, alteration or modification the vehicle. °< Regularly conduct specified maintenance inspections. Brakes, Tires, Oil, Lights, Horn, Instruments Do not use polluted gasoline. O therwse it cause rust inside the fuel tank, and close the supply of fuel to the carburetor, leading t o an imp roper en gine startin g or may cause serious damage to an engine. °< Do use genuine oil to protect and extend vehicle life. °< As far as any defect cau sed b y co ntaminated gasoline or oil, no warranty shall be assured. 4 PRIOR TO STARTING VEHICLE Read user's manual carefully. °< Conduct maintenance checks prior to operation. °< Always maintain motorcycle in clean statu s and carry out specified maintenance checks. °< Make sure to stop engine and stay away from fire when fueling. °< Exhau st gas co ntains h armful sub stance s uch as carb on monoxide. Start engine in well-ventilated places. °< Don°Ødrive with one hand, Hold the handle t tightly with both hands. °< When carrying goods, securely fasten them. Using one hand or no hands while driving may cause an accident resulting in severe injury. °< For safety, Be prohibited the riding with children as passengers (as above photo) Otherwise, this may cause severe injury. 5 øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:57 PM ¿Ã¡^6 CORRECT ATTIRE °< Always make sure to wear helmet for safety. Wear gloves and safety goggles. °< D o not wear uniforms w hich might hinder operation. It is dangerous if the uniform is caught by brake lever or by the rotating part of drive chain. °< Do not wear slippers which might obstruct brake operation or transmission gear operation. °< Many automobile/motorcycle accidents happen because the automobile driver does not "see" the motorcyclist. Make yourself conspicuous to help avoid the accident that wasn't your fault : - Wear bright or reflective clothing. - Don't ride in another motorist's "blind spot". B su w helm at al l e re ear e t tima the hem chin e nd le t strap se curely fastene d. W shi rts or jacke w e ar ts ith tight A ays put on go s. lw l ve Not wearing a helmet increases the chance of serious injury or death in a crash. °< Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride. C ose fi tting a lo -he shoe ho nd w eled s 6 øµÆ-fi¥æÛ¿æ~ 2005.12.29 4:58 PM ¿Ã¡^7 OPERATION CARGO °< When carrying cargo, you must keep in mind that operating Operators should naturally fix bodies to keep smooth driving. the motorcycle, especially when turning, will be different. °< Please check whether or not you are unnaturally strained and °< Make sure not to overload the motorcycle with goods as this strung up. can make the motorcycle unstable during operation. °< Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle S ecurely fasten them of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. °< A passenger should hold on to the vehicle or the operator with both hands and keep both feet on the pillion step bar. °< When wanting to turn, slightly lean to body toward the direction of the turn. It is unsafe if the body is not moved in union with the vehicle. °< Curvy roads and poor, unpaved roads constantly change in surface quality. Driving o n these roads can be unsafe if certain safety precautions are not followed. °< In order to safely drive through these driving conditions, Pay attention not to overload goods and fasten it anticipate coming road conditions, slow down to at least half tightly whiling driving. the normal speed, and relax your shoulders and wrists while °< Overloading or improper loading may cause securely holding the handles. a crash and severe injury. °< Driving with one or both hands not holding the handles °< Do not attach large or heavy items (such as a ...