THE PROFESSIONAL SIDE BURNER Use and Care Guide MODELS: BGB131 BGB132 BGB131-BI BGB132-BI A MESSAGE TO OUR CUSTOMERS We are glad that you selected the Professional Side Burner by DCS. Because this appliance contains features not found on any other burner, we recommend that you read this entire booklet before your first use. Keep it in a handy place as it has answers to questions that may occur during future use. Feel free to contact us if we can help you. When you write please include the model serial number of the Burner. We thank you for buying the Made in America Side Burner and wish you many years of enjoyment. To help serve you better, please fill out and submit your Ownership Registration Card by visiting our website at www.dcsappliances.com and selecting "Customer Service" on the home page and then select "Ownership Registration" or submit the enclosed Ownership Registration Card to the address below. For your convenience, product questions can be answered by a DCS Customer Service Representative by phone: 1-888-281-5698, email: support@dcsappliances.com, or by mail: DCS Attention: Customer Service 5800 Skylab Road Huntington Beach, CA 92647 WARNING Do not try lighting this appliance without reading the "Lighting Instructions" section of this manual. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles , boats or in a nonventilated room. WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. FOR YOUR SAFETY IF YOU SMELL GAS: Shut off gas to the appliance Extinguish any open flames. Open lid. If odor continues, immediately call your gas supplier. Installation and service must be performed by a qualified installer, service agency or the gas supplier. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE. 1 TABLE OF CONTENTS SAFETY PRACTICES AND PRECAUTIONS ..................................................................................................3-4 SIDE BURNER 131/132 SIDE MOUNT MODEL INSTALLATION...................................................4-5 SIDE BURNER BUILT-IN MODEL INSTALLATION....................................................................................6-7 GAS REQUIREMENTS Natural Gas Hook-up..............................................................................................................................................8 LP Gas Hook-up........................................................................................................................................................9 LP Tank Requirements .......................................................................................................................................... 9 LEAK TESTING AND LIGHTING INSTRUCTION Lighting Instructions ..........................................................................................................................................10 Match Lighting.......................................................................................................................................................11 FINAL CHECKLIST ...........................................................................................................................................................12 GENERAL CLEANING....................................................................................................................................................12 BURNER REMOVAL ........................................................................................................................................................13 TROUBLESHOOTING ....................................................................................................................................................14 PARTS LIST .....................................................................................................................................................................15-16 WIRING DIAGRAM..........................................................................................................................................................17 WARRANTY .........................................................................................................................................................................18 SERVICE ..................................................................................................................................................................................19 2 SAFETY PRACTICES & PRECAUTIONS Improper use or installation is dangerous. Carefully follow these instructions. Always remove the cover before lighting the Professional Side Burner. Never use the Side Burner if a leak is present. Do not use a flame to check for gas leaks. Do not let children use the Professional Side Burner. Do not leave children unattended near the Side Burner. Never let children crawl or hang on the Side Burner. Exercise care when operating the Professional Side Burner. The burner grate can get hot enough to cause burns during operation . Never leave the Side Burner on unattended. Always wait 5 minutes before relighting the burner to allow any accumulated gas to dissipate. Should the burner go out during use, turn off the gas valve and wait 5 minutes before attempting to relight. Always follow the lighting instructions. Never lean over a lit burner. Never cook without the drip pan in place, pushed all the way to the rear of the burner box. Use only in well ventilated areas. Do not use in garages, breezeways, sheds, or other such enclosed areas. Keep the area surrounding the Professional Side Burner clear and free from combustible materials, gasoline, other flammable liquids or vapors, charcoal lighter fluid, and trash. Do not obstruct the flow of combustion and ventilation air to the Professional Side Burner. On cart mounted units, keep area beneath the burner free of debris. If the burner is built-in, do not store gas cylinders beneath the unit without adequate ventilation. WARNING: Do not store items of interest to children above or at the back of any appliance. Children could be seriously injured if they should climb onto the appliance to reach these items. Keep the Professional Side Burner covered when not in use. Never connect an unregulated gas line to the Professional Side Burner. If the Professional Side Burner has not been used for an extended period of time (over winter, for example) the unit should be checked for gas leaks and obstructions in the burner. Thoroughly clean the Professional Side Burner on a regular basis. Only use the Professional Side Burner with the type of gas specified on the rating plate. To change from LP gas to natural, or vice versa, a factory conversion kit (see page 6 for conversion kit information) is required. 3 SAFETY PRACTICES & PRECAUTIONS SPIDER AND INSECT WARNING! Spiders and insects can nest in the burner(s) or orifices of this or any other gas appliance, and can block or restrict the burner. This can cause a flash back to the control panel. This is a very dangerous condition which can cause a fire to occur, thereby damaging the unit and making it unsafe to operate. You must inspect the burner(s) at least once a year or immediately if any of the following conditions occur: 1. The smell of gas in conjunction with the burner flames appearing yellow. 2. The Professional Side Burner does not reach temperature. 3. The Professional Side Burner heats unevenly. 4. The burner(s) make popping noises. Do not attempt to disconnect any gas connections while your burner is in use, or the gas supply is on. When the Professional Side Burner is stored indoors the gas supply must be disconnected and, if using an LP gas cylinder, the cylinder must be stored outdoors in a well-ventilated area. Keep any electrical supply cord away from the heated surfaces of the Professional Side Burner. On cart mounted units, never move without first allowing the Side Burner and/or grill to cool and ensuring that the gas supply is turned off. Fold the side shelf down, and push; never pull the grill. Never use the Professional Side Burner in a windy area. SIDE BURNER 131/132 SIDE MOUNT MODEL INSTALLATION INSTALLATION OF SIDE BURNER: All BGB131 and BGB132 models can be installed in combustible enclosure with zero clearance from the back, sides and bottom. A minimum of 6" from the back and sides must be maintained from the Professional Side Burner above the cooking surface and a minimum of 1" below the cooking surface to combustible construction (see Fig. 01). When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Locate the Side Burner only in a wellventilated area. Never locate the Side Burner in a garage, breezeway, shed, or other such enclosed areas. 6" 1" min. IGNITION BURNER FIG.01 4 SIDE BURNER 131/132 SIDE MOUNT MODEL INSTALLATION 15 -3/4" 26-3/4" 10-3/8" 10-3/8" 2" 12- 3/4 " 2" 23-3/4" IGNITION BURNER REAR IGNITION FRONT 10 - 3/8" 10 - 3/8" 13 " 13" Standard construction MODEL BGB131 BGB132 A 12-7/8" 23-7/8" 13-1/8" A 10 - 1/4" 2" X 2" opening for gas supply line 5 SIDE BURNER BUILT-IN MODEL INSTALLATION INSTALLATION OF SIDE BURNER BUILT-IN: All BGB131-BI and BGB132-BI models can be installed in combustible enclosure with zero clearance from the back, side and bottom. A minimum of 6" from the back and sides must be maintained from the Professional Side Burner above the cooking surface to combustible construction (see Fig. 02). When determining a suitable location, take into account concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Locate the Side Burner only in a well-ventilated area. Never locate the Side Burner in a garage, breezeway, shed, or other such enclosed areas. 6" min. FIG.02 It is recommended that ventilation holes are provided in the enclosure in the event of a gas leak. The counter and supporting ledges or deck must be level and flat. IMPORTANT: Gas fittings, regulator, and installer shut-off valves must be easily accessible. 6 SIDE BURNER BUILT-IN MODEL INSTALLATION Single Side Burner Dual Side Burner 14 -3/4" 25-1/2" 10-1/16" 10-1/16" 2" 11- 3/4" 2" 22-1/8" 25-1/2" Standard construction 12" A MODEL BGB131-BI BGB132-BI A 12" 22-3/8" 2" X 2" opening for gas supply line note: the deck is not required 10-1/16" 7 GAS REQUIREMENTS GAS REQUIREMENTS: Verify the type of gas supply to be used, either natural or LP. Make sure the marked gas on the appliance rating plate(s) and hook-up kit agrees with that of the supply. Never connect an unregulated gas line to the appliance. An installer supplied gas shut-off valve must be installed in an easily accessible location. All installer supplied parts must conform to local codes, or in the absence of local codes, ANSI/NFPS-770-1984. All pipe sealants must be an approved type and resistant to the actions of LP gases. Never use pipe sealant on flare fittings. All gas connections should be made by a qualified technician and in accordance with local codes and ordinances. In the absence of local codes, the installation must comply with the National Fuel Gas Code ANSI Z223.1. Gas conversion kits are available from the factory. When ordering, have the model number, and the type of gas (natural or LP) which you need. Total gas consumption of the Professional Side Burner with burner(s) on "HIGH": Table 1 below. TABLE 1 MODEL BGB131 BGB131-BI BGB132 BGB132-BI Btu/hr 17,000 17,000 34,000 34,000 The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5kPa.). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.). The installation of this appliance must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. Installation in Canada must be in accordance with the Standard CAN1-b149 and/or .2 (installation code for gas burning appliances and equipment) and local codes. NATURAL GAS HOOK-UP: CONNECTION: 1/2" NPT male with 3/8" flare adapter. OPERATING PRESSURE: 4.0"W.C. SUPPLY PRESSURE: 5" to 14"W.C. If in excess of 14"W.C., a step down regulator is required. Check with your local gas utility company or with local codes for instructions on installing gas supply lines. Be sure to check on type and size of run, and how deep t ...