THE PROFESSIONAL 30" BGB GRILL Use and Care Guide MODELS: BGB30-BQR A MESSAGE TO OUR CUSTOMERS Thank you for selecting this DCS Professional "BGB" Series Grills. Because of these appliances unique features we have developed this Use and Care Guide. It contains valuable information on how to properly operate and maintain your new appliance for years of safe and enjoyable cooking. To help serve you better, please fill out and submit your Ownership Registration Card by visiting our website at www.dcsappliances.com and selecting "Customer Service" on the home page and then select "Ownership Registration" or submit the enclosed Ownership Registration Card to the address below. In addition, keep this guide handy, as it will help answer questions that may arise as you use your new appliance. For your convenience, product questions can be answered by a DCS Consumer Service Representative at 1-888-281-5698, Fax: 714-372-7004, email: support@dcsappliances.com, or by mail: DCS Attention: Customer Service 5800 Skylab Road Huntington Beach, CA 92647 WARNING Improper installation, adjustment alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before use, installing or servicing this equipment. For outdoor use only. FOR YOUR SAFETY 1. Do Not store or use gasoline or any other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP cynlinder not connected for use shall not be stored int he vicinity of this or any other appliance. FOR YOUR SAFETY IF YOU SMELL GAS: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department. PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE. 1 TABLE OF CONTENTS SAFETY PRACTICES & PRECAUTIONS.......................................................................................................3-5 GRILL MODELS................................................................................................................................................................6 GAS REQUIREMENTS..............................................................................................................................................7-8 LOCATING GRILL / BUILT-IN CLEARANCES.........................................................................................9-10 BUILT-IN CONSTRUCTION DETAILS..............................................................................................................11 LEAK TESTING ...............................................................................................................................................................12 INSTALLER FINAL CHECKLIST...........................................................................................................................13 BURNER ADJUSTMENTS .......................................................................................................................................14 USING THE GRILL .................................................................................................................................................15-17 LIGHTING INSTRUCTIONS ...................................................................................................................................17 USING THE ROTISSERIE ..................................................................................................................................18-21 CARE & CLEANING.....................................................................................................................................................22 BURNER REMOVAL & CLEANING ...................................................................................................................23 TROUBLESHOOTING................................................................................................................................................24 PARTS LISTS Grill Burner Assembly Parts List ..................................................................................................................25 Grill Body Parts List ..........................................................................................................................................26 Rotisserie Assembly Parts List......................................................................................................................27 30 Grill Cart Parts List......................................................................................................................................28 Cart Assembly Instrucitons.....................................................................................................................29-31 WIRING DIAGRAM Wiring Diagram ­ BGA30-BQR Models ....................................................................................................32 SERVICE..............................................................................................................................................................................33 WARRANTY......................................................................................................................................................................34 2 SAFETY PRACTICES & PRECAUTIONS IMPORTANT SAFETY NOTICE: Certain Liquid Propane dealers may fill liquid propane cylinders for use in the grill beyond cylinder filling capacity. This "Overfilling" may create a dangerous condition. "Overfilled" tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent propane gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions: 1. When you have your tank filled, be sure you tell the supplier to fill it to no more than 3/4 (75%) of its total capacity. 2. If you own or use an extra spare tank, or have a disconnected tank, you should NEVER store it near or under the grill/cart unit or heat box, or near any other ignition or heat source. A metallic sticker with this warning is attached to the grill to remind you, your family and all others who may use your BBQ grill of these safety precautions. Do not remove this sticker. WARNING: Do not try lighting this appliance without reading the "LIGHTING INSTRUCTIONS" section of this manual. This Grill is for outdoor use only. WARNING: Push and hold the igniter button, turn the selected burner knob to "HI" If . burner does not light in 4 to 5 seconds turn knob "OFF" and wait 5 minutes before trying again for any accumulated gas to dissipate. Begin by insuring proper installation and servicing. Follow the installation instructions provided with this product. Have your grill installed by a qualified technician. Have the installer show you where the gas supply shut off valve is located so that you know where to shut off the gas to the grill. If you smell gas, your installer has not done a proper job of checking for leaks. If the connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a leak is not a "do-it-yourself " procedure. Some leaks can only be found with the burner control in the "ON" position and this must be done by a qualified technician. Children should not be left alone or unattended in an area where the grill is being used. Never allow them to sit, stand or play on or around the grill at any time. When in use, portions of the grill get hot enough to cause severe burns. Do not store items of interest to children around or below the grill, in the cart or masonry enclosure. Never allow children to crawl inside a cart or enclosure. Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in personal injury. Do not heat unopened food containers as a build-up of pressure may cause the container to burst. Always use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to escape. Never lean over an open grill. When lighting a burner, always pay close attention to what you are doing. Be certain you are pushing the ignition button when you attempt to light the grill. 3 SAFETY PRACTICES & PRECAUTIONS When using the grill, do not touch the grill burner grate or immediate surrounding area as these areas become extremely hot and could cause burns. Grease is flammable. Let hot grease cool before attempting to handle it. Avoid letting grease deposits collect in the drip pan. Clean often. Do not use aluminum foil to line drip pans or grill racks. This can severely upset combustion air flow or trap excessive heat in the control area. The result of this can be melted knobs or damaged ignition components. For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. Use of these types of materials may break with sudden temperature changes. Use only on low or medium heat settings according to the manufacturer's directions. WARNING: Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow from the front of the burner. This is a very dangerous condition which can cause a fire to occur behind the valve panel, thereby damaging the grill components and making it unsafe to operate. WARNING: Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air. WARNING: Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required. Always adhere to the specified clearances listed. GRILL PLACEMENT GRILL EXHAUST EXHAUST VENT FLOW EX HA US T FLAME PREFERRED AIR FLOW BURNER WIND FLAME LIFT 4 WIND Y AR IM KE W PR TA LO IN R F AI SAFETY PRACTICES & PRECAUTIONS When using the open top burners always use flat bottomed utensils which are large enough to cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of clothing. Position handles inward away from open edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent movement of the utensil when turning or stirring food. For proper lighting and performance of the burners keep the ports clean. It is necessary to clean them periodically for optimum performance. Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface. Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode. Do not use the grill for cooking excessively fatty meats or products which promote flare-ups. Never grill without the drip pan and grease tray in place and pushed all the way to the back of the grill. Without it hot grease could leak downward and produce a fire or explosion hazard. Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeway or other such enclosed areas. This unit is for outdoor use only. If a cart unit is stored indoors ensure that it is cool, fold the side shelf down, then push, never pull, the grill. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well ventilated area, out of reach of children. Do not use charcoal in the grill. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill and water (pools, fountains, puddles). Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from debris. Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill or burner grate. CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates some by-products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances always operate this unit according to the Use and Care Manual, ensuring y ...