CARE & INSTALLATION MANUAL PROFESSIONAL DCS-C-24W WOK COOKTOP MODEL A S A D E SIG N RICAN ME GS A ® O TI CE C I A D R TIF I E S Retain this manual for future reference. N O TABLE OF CONTENTS I N S TA L L AT I O N I N S T R U C T I O N S : USE AND CARE INSTRUCT I O N S : STEP 1: Safety Precautions ..............................2 STEP 2: Cabinet Preparation Cooktop Installation .........................3-4 STEP 3: Placing & Anchoring...........................5 STEP 4: Electrical Connection & Grounding......................5-6 STEP 5: Gas Requirements LP Conversion.....................................7 STEP 6: Backguard Installation.........................8 STEP 7: Test and Adjustment.....................8 Adjustable Low Setting .....................8-9 STEP 8: Final Checklist....................................9 Warning....................................................10 Section One: Precautions Safety....................................11-12 Section Two: Before using your appliance Operation...........................13 Section Three: Using the Wok General Use........................14 Section Four: Care & Maintenance Cleaning............................15 Section Five: Warranty.................................16 WARNING: If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity other appliance. - WHAT TO DO IF YOU SMELL GAS · · · · Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. of this or any - Installation and service must be performed by a qualified installer, service agency or the gas supplier. 1 SAFETYHEADER PRECAUTIONS STEP 1: PRECAUTIONS CAUTION WARNING: Disconnect power before installing Before turning power on, be sure that all controls are in the "off " position. Read entire instructions before proceeding installation must comply with all applicable codes. FOR YOUR SAFETY: When connecting unit to LP gas make certain the LP gas tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the cooktop. The maximum gas pressure to this appliance is not to exceed 14.0 inches water column from LP gas tank. * All top covers and chopping blocks must be removed before using the appliance. * No cooking utensil should be used on top of the grill. * Never block the front face of the unit as it will affect the flow of combustion and ventilation of air. Important Installation Information: Tested in accordance with ANSI Z21.1 - 1987 Standard for Household Cooking Gas Appliances. Check local building codes for the proper method of cooktop installation. In the absence of local codes the cooktop should be installed in accordance with the National Fuel Code #Z2231-1984 and National Electrical Code ANSI/NFPA No. 70-1987. 2 CABINET PREPARATION STEP 2: COOKTOP INSTALLATION FIG. 6 1. To ensure professional results, the cabinet and countertop openings should be prepared by a qualified cabinet worker. 2. The clearances shown in Fig.1 are required for installations of cooktop and islands. Counter-Sunk Screws 3. The cooktop is designed to hang from the countertop by its side flanges. The countertop how ever, must be strong enough to support this heavy cooktop. It may be necessary to add a 2 x 4 corner brace (See Figs.3, 4, and 5). Another alternate would be to construct a deck to set the cooktop on. 4. The cooktop can be installed in various positions with the front either flush or projecting, depending on the countertop depth. (See Fig.2 side view of cooktop; see Figs.3-5 for alternate mounting positions.) FIG. 2 12" Countertop level 9" 1/2" 26-3/8" 3" To Center Line of Gas Inlet 3/4" 22-5/8" 23-3/8" 2" Cabinet face for installation with projecting control panel Cabinet face for installation with flush control panel 777fig07 FIG. 1 VENT HOOD 3" min each side 13" Min. 30" Min., 36" Max. 18" Min. WALL 12" Min. to Combustible Material , Each Side 0" Rear Clearance (w/ backguard) 12" (w/out backguard) CAUTION: 36" Min. to combustible material , from cooking surface counter top level 0" Side Cutout Clearance 0" Bottom Clearance 777fig12 as defined in the "National Fuel Gas Code" (ANSI Z223.1, Latest Editon). > The level of the cooktop top must be at the same level or above the countertop level. 3 CABINET PREPARATION 5. Establish the centerline of the cooktops desired location. It should be the same as the center or the overhead ventilation hood. 6. Cut the opening for the following installations: * Standard countertop installations (See Fig.3). * Deep counter or island installations (See Fig.4). NOTE: If the deck is used, the sides or bottom of the cutout may be solid combustible or non material. If the bottom is solid, provide 5" x 5" cutout in the left rear corner for the gas inlet and power cord clearance. If a solid side cabinet wall exists on one or both sides, you will need to notch the front corner of the cabinet to match the counter top notch and to allow clearance for the cooktop front (See Fig.5). FIG. 5 Wok Front projects outward from cabinets (Typical of standard depth cabinetry) 777fig08 (Minimum of 25-3/8" cabinet depth req'd) Wok Front Flush with cabinets 3/4" min. FIG. 4 Island Installation 24" 22 Electrical and Gas Supply.-(See Figs. 8, 9, 10, 11) 11/16" 3/8" 2 X 4 Corner Supports 9 1/16" 3/8" Counter top backsplash 3/8" FIG. 3 Standard Installation 24 3/4" 24" 23 11/16" 777fig05 4 PLACING & ANCHORING - ELECTRICAL STEP 3: PLACING & ANCHORING Lift and place the cooktop in the opening. Be careful not to pinch the power cord or gas inlet between anything. Anchor the cooktop; ensure that the appliance is in place and level (See Fig.7). For cabinets with side access, screw the 2 "L" shaped brackets (supplied) into the holes provided using the #10 sheet-metal screws as shown in Fig.7 cooktop. Then using the 1/4 - 20 bolt and nuts (supplied), anchor as shown. For cabinets with no side access, first fasten the brackets to the cabinet side wall using a suitable fastener. Then drill two 5/32" dia. holes upward into the bottom of cooktop and fasten as shown in Fig 7. countertop. STEP 4: ELECTRICAL CONNECTIONS POWER REQUIREMENTS: 120 VAC, 60 Hz. 7 Amp. (Use 15 Amp. Circuit) Always disconnect electric supply cord from the wall outlet or service disconnect before servicing this appliance. Observe all governing codes and ordinances when grounding, in absence of which, observe National Electrical Code ANSI / NFPA No. 70-1987. RECOMMENDED GROUNDING METHOD This appliance is factory equipped with a power supply cord with a three-prong grounding plug (with polarized parallel blades). It must be plugged into a mating grounding, type receptacle, connected to a correctly polarized 120 Volt circuit. If the circuit does not have a grounding type receptacle, it is the responsibility and obligation of the installer or user to have the existing receptacle changed to a properly grounded and polarized receptacle in accordance with all applicable local codes and ordinances by a qualified electrician. In the absence of local codes and ordinances the receptacle replacement shall be in accordance with the National Electrical Code. THE THIRD PRONG SHOULD NOT, UNDER ANY CIRCUMSTANCES, BE CUT OR REMOVED (See Fig. 8). (See Fig. 9). FIG. 7 Side access anchoring: Bottom access anchoring: Countertop Cooktop 777fig09 FIG. 8 Receptacle Box Cover Plate Three Prong Plug Three Prong Receptacle 610 fi 23 5 ELECTRICAL - GROUNDING ALTERNATE GROUNDING METHOD If installation of a properly grounded wall receptacle is impossible at the time of installation, consult your local electrical inspector for permission to connect a temporary adapter (with polarized blades) which could be plugged into your present 2wire receptacle; however, this is not recommended. If this is done, you must attach the lug and/or the green adapter wire to the receptacle cover plate screw. Ground from it to a grounded metal cold water pipe* (See Fig.10). Do not ground to a gas supply pipe. You must permanently ground the adapter before connecting the appliance to the power supply. CAUTION: Attaching the adapter ground wire to wall receptacle cover screw does not ground the appliance unless the cover screw is grounded through house wiring. If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by a qualified electrician. * Cold water pipe must have metal continuity the electrical ground and cannot be interrupted by plastic, rubber or other electrically insulating connectors (including water meter or pump) without adding a jumper wire at these connections (See Fig.9). FIG. 9 COVER PLATE TWO PRONG RECEPTACLE GROUND WIRE FIG. 10 GROUND WIRE THREE-PRONG ADAPTER GROUNDED WATER PIPE THREE-PRONG PLUG 777fig13 6 GAS REQUIREMENTS STEP 5: GAS CONVERSION Verify the type of gas supplied to the location. The cooktop is shipped from the factory set up and adjusted for natural gas. The unit can be readily converted to LP as described below. Natural Gas Requirements: Connection: 1/2" N.P.T. Pressure: 6" to 14" Water Column A manual shut off valve must be installed before the regulator. LP Gas Requirements: Pressure: 11" to 14" Water Column A regulator is required at the LP source to provide a maximum of 14" W.C. to the cooktop regulator. LP CONVERSION: If propane is desired you must obtain a conversion kit from the factory for more information on type of conversion kit needed. Call Parts and Service (888) 281- CAUTION: The appliance must be isolated from the buildingsgas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig (3.5 kPa.). When checking the cooktop manifold gas pressure, the inlet pressure to the regulator should be at least 6.0" W.C. for natural gas or 11.0" for LP. 5698 HOOK UP: Make sure the gas supply is turned off at the wall valve before connecting the appliance. All gas supply connections should be made by a qualified technician and in accordance with local codes or ordinances. In the absence of a local code, the installation must conform to the National Fuel Gas Code ANSI 223.1-1984. Install the 1/2" coupling to the gas inlet at the left rear corner of the unit. Next, install the 1/2" close nipple and regulator (See Fig.11). When installing the regulator, be sure to have the arrow on the regulator body pointing towards the cooktop inlet. Only use sealant which is resistant to the actions of LP. gases. To operate, push and turn the burner control knob to the lite position. The gas flowing to the pilot burner will be ignited by the electric spark igniter. The audible clicking signal is an indication that the igniter is functioning. The appliance is equipped with a safety valve which will take about 30 seconds to heat up before allowing the main burner to come on, once ignited rotate the dial to the desired setting. 7 BACKGUARD INSTALLATION-TEST & ADJUSTMENT HEADER STEP 6: BACKGUARD INSTALLATION The backguard must be installed when there is less than a 12" clearance between combustibles and back edge of cooktop. For island installations and other installations with over 12" clearance, and optional stainless steel trim channel is available to cover the backguard mounting flanges. Refer to Fig.12 A. Slide backguard over the 2 flanges on the rear of the appliance. Fasten the back with two screws (See A Fig.12) provided. No screws are required behind the wok section. B. Fasten the top of the backguard to the wall with two screws through the backguard (See B.). C. Place the backguard cap on top and fasten using the two counter-sunk screws provided. STEP 7: TEST & ADJUSTMENT Check for proper burner flame characteristics and adjust the air shutter if necessary. Each burner and valve is individually checked at the factory prior to shipment but variations in local gas supply may make adjustment necessary. Burner flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check that the regulator is installed with the arrow pointing towards the appliance, and that it is 5.0 inches w.c. Nat. gas; and 10.0 inches for propane. If this condition persists, the air shutters should be adjusted. Begin by removing the valve panel using the access hole provided, loosen the air shutter locking screw on the face of the burners mixing head. If the flame is too yellow, indicating insufficient air, adjust the shutter to increase the air inlet. If the flame is noisy or tends to lift away from the ...