User manual DUCATI SPORT TOURING ST3 - 2004

Owner's manual E DUCATISPORTTOURING ST3 1 E 2 Hearty welcome among Ducati fans! Please accept our best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor Holding S.p.A. wishes you smooth and enjoyable riding. We are steadily doing our best to improve our "Technical Assistance" service. For this reason, we recommend you to strictly follow the indications given in this manual, especially for motorcycle running-in. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorized service centers. Enjoy your ride! Note Ducati Motor Holding S.p.A. declines any liability whatsoever for any mistakes incurred in drawing up this manual. The information contained herein is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any changes required by the future development of the above-mentioned products. E For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only. Warning This manual forms an integral part of the motorcycle and - if the motorcycle is resold - must always be handed over to the new owner. 3 TABLE OF CONTENTS Throttle twistgrip 33 Front brake lever 34 Rear brake pedal 34 Gear change pedal 34 Setting the gear change and rear brake pedals 35 Main components and devices Location 37 Tank filler plug 38 Seat catch and helmet hooks 39 Side stand 40 Lifting handgrip 41 Power outlet 41 Centre stand 42 Rear view mirrors 43 Front fork adjusters 44 Rear shock absorber adjusters 45 Directions for use 47 Running-in recommendations 47 Pre-ride checks 49 Starting the engine 50 Moving off 53 Braking 53 Stopping the motorcycle 54 Parking 54 Refueling 55 Tool kit and accessories 56 Main maintenance operations Removing the fairing 57 57 37 E General 6 Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the maximum load allowed 8 Identification data 10 Controls 11 Position of motorcycle controls 11 Instrument panel 12 LCD unit functions 13 LCD - parameter setting/display 15 The immobilizer system 23 Keys 25 Code card 25 Procedure to disable imobilizer engine block through throttle twistgrip 26 Duplicate keys 27 Key-operated ignition switch and steering lock 28 Left switch 29 Clutch lever 30 Cold start lever 31 Right switch 32 4 Side panniers 62 Lifting the fuel tank 63 Cleaning and changing air filters 64 Checking the coolant level 65 Checking brake and clutch fluid level 66 Checking brake pads for wear 67 Lubricating cables and joints 68 Throttle cable adjustment 69 Charging the battery 70 Chain tensioning 71 Chain lubrication 72 Replacing bulbs 73 Beam setting 78 Tyres 79 Checking engine oil level 81 Cleaning and replacing the spark plugs 82 Cleaning the motorcycle 83 Storing the bike away 84 Important notes 84 Technical data 85 Overall dimensions 85 Weights 85 Top-ups 86 Engine 87 Timing system 87 Performance data 88 Spark plugs 88 Frame 88 Wheels 88 Tyres 88 Brakes 89 Transmission 90 Suspensions 91 Exhaust system 91 Available colours 91 Electric system 92 For United States of America version Only 96 Routine maintenance record 105 E 5 GENERAL E Warranty In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to our authorized Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life. All Ducati motorcycles come with a "Warranty Card". However, warranty does not apply to the motorcycles used in competitions or competitive trials. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty right will be automatically invalidated. Symbols Ducati Motor Holding S.p.A. advises you to read this booklet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati dealer or authorized workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time. This manual contains some special remarks: Warning Failure to comply with these instructions may put you at risk and lead to severe injury or death. Important Possibility of damaging the motorcycle and/or its components. Note Additional information concerning the job being carried out. The terms right and left are referred to the motorcycle viewed from the riding position. 6 Useful information for safe riding Warning Read this section before riding your motorcycle. Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must always wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. Always hold the handlebars firmly with both hands so you will be ready for sudden changes of direction or in the road surface. The pillion passenger should always hold on to the suitable rear handgrip with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are posted. However, always adjust your speed to the visibility, road and traffic conditions you are riding in. Always signal your intention to turn or pull to the next lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. Always turn off the engine when refueling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refueling. Do not smoke when refueling. While refueling, you may inhale noxious fuel vapors. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. Always remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and mufflers stay hot for a long time. Warning The exhaust system might be hot, even after engine is switched off; pay particular attention not to touch exhaust system with any body part and do not park the vehicle next to inflammable material (wood, leaves etc.). Park your motorcycle where no one is likely to hit it and use the side/center stand. Never park on uneven or soft ground or your motorcycle may fall over. E 7 Carrying the maximum load allowed Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety and comfort. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads. Information about carrying capacity The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 420 Kg. The weight of luggage alone should never exceed 23 Kg divided as follows (fig. 1): max 9 kg for each side pannier; max 5 kg for tank bag. E Important When the side panniers are fitted, it is recommended to never exceed 120 Km/h. Further reduce speed if tyres are worn down and when riding on poor road surface or with poor visibility. fig. 1 8 Try to arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Improperly secured luggage may affect stability. Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. If you install the side panniers (available from Ducati Spare Parts Department): sort luggage and accessories so to distribute weight evenly and then arrange them in the panniers so that they are well balanced; lock both side panniers using the suitable key lock. Make sure the tyres are inflated to the proper pressure indicated at page 79 and that they are in good condition. E 9 Identification data All Ducati motorcycles have two identification numbers, for frame (fig. 2) and engine (fig. 3). Frame number Engine number E Note These numbers identify the motorcycle model and should always be indicated when ordering spare parts. fig. 2 fig. 3 10 CONTROLS 1 5 Warning This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls. 4 8 E 7 3 Position of motorcycle controls (fig. 4) 1) Instrument panel. 2) Key-operated ignition switch and steering lock. 3) Left switch. 4) Clutch lever. 5) Cold start lever. 6) Right switch. 7) Throttle twistgrip. 8) Front brake lever. 9) Gear change pedal. 10) Rear brake pedal. 2 6 9 10 fig. 4 11 E Instrument panel (fig. 5) 1) LCD, (see page 14). 2) Control buttons A and B. Buttons used to display and set instrument panel parameters. 3) Immobilizer IMMO indicator (amber). The indicator stays on in case of wrong key code or key code not recognised; it flashes in case an immobilizer system warning was reset with the procedure to override the immobilizer with the throttle twistgrip (see page 26). Important The instrument panel allows to making diagnosis on the electronic injection/ignition system. These menus are for the trained personnel only; do not use them for any reason. Should you accidentally enter this function, turn the key to OFF and contact an authorised Ducati Service Center for the necessary inspections. 4) Revolution counter (rpm). Shows the engine rotation speed/minute. 2 1 3 km/h miles mph km/L mpgal 4 fig. 5 12 LCD unit functions Warning Stop the motorcycle before using the instrument panel controls. Never operate the instrument panel controls while riding. 1) Water temperature warning light. This function indicates engine water temperature. Important Never use the vehicle when the temperature reaches max. value or the engine might damage. 2) Clock. 3) Tachometer. This function indicates vehicle speed. 4) Auxiliary display. This function indicates odometer, trip meter, average speed, instant fuel consumption, average fuel consumption, fuel used, range and residual fuel quantity, in this sequence. 5) EOBD light (amber). When on, this light is used by the control unit to signal the presence of errors and sometimes the consequent engine disabling. It is also used as a reference light during the immobilizer overriding procedure with the throttle twistgrip. If there are no errors, the light should turn on when the ignition switch is turned ON and should go off after a few seconds (usually 1.8 - 2 seconds). 6) Indicators repeater light (green). Comes on and flashes when a turn indicator is on. E 13 7) Engine oil pressure light (red). Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts. It may shortly come on when the engine is very hot, however, it should go out as the engine revs up. Important If this light (7) stays on, stop the engine or it may suffer severe damage. 8) Neutral light N (green). Comes on when in neutral position. 9) High beam light (blue). Comes on when high beam is on. 10) Fuel warning light (yellow). Comes on when there are about 6.5 liters of fuel left in the tank. 11) Fuel Display. This function indicates the quantity of fuel in the fuel tank. When the last bar stays on (flashing), the low fuel light (10) comes on. 12) Beam vertical adjustment indicator. The pilot light comes on to signal that the user has entered the beam vertical setting mode. 1 2 13 3 12 0 1 km/h miles mph km/L mpgal E 11 4 10 9 8 7 6 5 fig. 6 13) Service warning. The light comes on to signal that the vehicle has covered the distance corresponding to a Scheduled Maintenance interval. The light keeps flashing until the vehicle has travelled 50 km after hitting the service interval. Then it stays on permanently. The system shall be reset by the DUCATI Authorised Service Center that has serviced the vehicle. 14 LCD - Parameter setting/display When turning the key from OFF to ON (Key-ON) the instrument panel carries out a Check of the whole instruments: indexes, displays and pilot lights (see fig. 7). OFF E CHECK 1 0 1 km/h miles mph km/L mpgal CHECK 2 ON 0 1 km/h fig. 7 15 E Water temperature indicator (fig. 8) It indicates engine cooling water temperature. If temperature drops under 40°C/104°F, "LO" will start flashing on the display. If water temperature ranges between 40 °C/104 °F and 120 °C/248 °F, temperature value is displayed in fixed mode. If water temperature ranges between +121 °C/250 °F and +124 °C/255 °F, "HI" will start flashing on the display. If water temperature is +125°C /257 °F, a flashing dotted line "---" will be displayed and EOBD light will turn on (5, fig. 6). Note If water temperature sensor is disconnected, a dotted line "---" will be displayed and the EOBD light will turn on (5, fig. 6). fig. 8 16 Clock setting function Hold down button (A, see page 12) for 2 seconds, the wording AM begins to flash. If button (B) is pressed again, PM begins to flash; press button (B) to go back to previous step. Press button (A) to confirm and start setting hours that shall begin to flash. Use button (B) to change hour value. If button (B) is pressed for more than 5 seconds, fast scroll is activated. Press button (A) to confirm and start setting minutes. Use button (B) to set minutes. Press button (A) to confirm and exit clock setting mode and go back to normal operation. Auxiliary display functions (fig. 9) Press button (B) with the key on ON to scroll down the following functions, in sequence: - Odometer - TRIP meter - Average speed - Instant fuel consumption - Average consumption - Fuel used - Range - Digital fuel level indication km miles ODOMETER km miles TRIP METER km/h mph AVERAGE SPEED E km/L mpgal INSTANT FUEL CONSUMPTION km/L mpgal AVERAGE CONSUMPTION L gal FUEL USED km miles RANGE L gal DIGITAL FUEL LEVEL INDICATION fig. 9 17 "Odometer" indication (fig. 10) Indicates total distance covered by the vehicle. "TRIP meter" indication This function indicates the distance covered since the meter was last reset. It is possible to reset this indication by entering the relevant function and holding down button (A, see page 12), for at least 2 seconds. When a value of 9999.9 km (or miles) is reached, the display will automatically reset. "Average speed" indication This function indicates vehicle average road speed. Average speed calculation is based on the distance travelled since the "TRIP meter" was last reset. "Instant fuel consumption" indication This function indicates the instant consumption of the vehicle when in motion. When the vehicle is stopped with engine running, a string of dashes is displayed "- - . -". With vehicle stopped and engine off "0.0" is displayed. km miles km miles E km miles km/L mpgal fig. 10 18 "Average consumption" indication (fig. 11) This function indicates the vehicle average consumption when in motion. The calculation is based on the distance travelled since the "TRIP meter" was last reset. When the vehicle is stopped, either with the engine off or running, the last value stored is displayed until indication is refreshed. "Fuel used" indication This function indicates the fuel used by the vehicle to travel the distance. The calculation is based on the distance travelled since the "TRIP meter" was last reset. When indication exceeds 9999.9 liters (2201.9 Imp. gal. 2641.9 US gal.), the display shows a string of dashes "- - . -". km/L mpgal E L gal km miles L gal fig. 11 19 E "Range" indication This function indicates how far the vehicle can travel using the fuel left in the tank. When this display function is not selected, the display automatically switches to "Range" indication as soon as the LOW FUEL LIGHT (10, fig. 6) comes on and the display shows a string of dashes "- - . -" and the indication for 10 seconds. Range indication is then turned on automatically every 60 seconds while the low fuel light stays on. When the vehicle is stopped, either with the engine off or running, the last value stored is displayed until indication is refreshed. Note The value is refreshed every10 seconds, the tolerance is 0.5 km. "Digital fuel level" indication This function indicates how much fuel is left in the fuel tank. When the LOW FUEL LIGHT (10, fig. 6) comes on, the display shows a string of dashes "- - . -" and the fuel pump symbol begins to flash. 20