User manual E-Z-GO ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES - SERVICE PARTS MANUAL

28789-G01 61 - 3 SMETI SEDULCNI - 1 SERVICE PARTS MANUAL Ref Fcv 1 ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES STARTING MODEL YEAR: 2003 8 01 6 5 4 7 3 61 11 51 9 81 71 31 91 SERVICE PARTS MANUAL ELECTRIC POWERED FLEET GOLF CARS & PERSONAL VEHICLES FLEET GOLF CAR FLEET PDS GOLF CAR FREEDOMTM FREEDOMTM SE FREEDOMTM LE PDS FREEDOMTM PDS FREEDOMTM SE PDS FREEDOMTM LE SHUTTLETM 2+2 TEXTRON Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. TEXTRON Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609 TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P.O.BOX 388, AUGUSTA, GEORGIA USA 30903-0388 Service Parts Manual Page i GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacture date code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v ILLUSTRATED PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 BATTERY CHARGER - PORTABLE 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 BATTERY CHARGER - ON BOARD 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7 BATTERY CHARGER - EXPORT 36 VOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15 BODY - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 BODY - MID SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5 BODY - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7 BODY - FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11 BODY - ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-13 BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15 BODY - ACCESSORIES CONTINUED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17 BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 DIRECTION SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 ELECTRICAL SYSTEM - COMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 ELECTRICAL SYSTEM - PDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9 ELECTRICAL SYSTEM - SERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-11 ELECTRONIC SPEED CONTROL - SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 ELECTRONIC SPEED CONTROL - PDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3 ELECTRONIC SPEED CONTROL - HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7 FRONT SUSPENSION/STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1 MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1 REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1 REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 SEATING AND BAG HOLDER - GOLF CAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 SEATING - SHUTTLE 2+2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3 SEATING - CONVERTIBLE CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-7 TOW BAR - PERMANENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1 Service Parts Manual Page iii TABLE OF CONTENTS TOW BAR - CASUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-5 WEATHER PROTECTION - GOLF CAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1 WEATHER PROTECTION - SHUTTLE 2+2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-7 WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1 SPECIALTY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A-1 OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B-1 INDEX OF MAJOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1 Page iv Service Parts Manual HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION · TABLE OF CONTENTS · HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN · Contains illustrations and parts lists for all systems of the vehicle APPENDIX · Contains a listing of specialty products and options/accessories INDEX OF MAJOR COMPONENTS · Contains a listing of parts (excluding hardware) grouped by part number and description and indicates on which page(s) they can be found USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) or the INDEX OF MAJOR COMPONENTS (located at rear of this manual) to locate the information or illustration required. Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your situation. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components. Locate the serial number plate (see BODY located in the Illustrated Parts Breakdown section of this manual for its location) and note the complete number shown on the plate. Service Parts Manual Page v HOW TO USE THE SERVICE PARTS MANUAL Title Title 106 *See Body Section for decal information Front of Vehicle 102,104 107 105 83,88 101 100 98 99 103 79 81,86 84,89 82,87 94 96 95 91 92 62 66 67 116 113 73 72 118 119 122 111 112 115 114 127 128 129 126 69 65 63 64 74 - 66, 69 Items 63 62 - IncludesItems 71 - 74 70 - IncludesItems 82 - 84 81 - IncludesItems 87 - 89 86 - IncludesItems 95, 96114 94 - Includes Items 112 -121 111 - IncludesItems 119 -131 118 - IncludesItems 127 126 - Includes 74 70 120 71 123 121 130 131 Left hand illustration page (continued on right hand page if required) Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN · Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description. · Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying description for specific information regarding the part that was not shown in the index. · From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. 2. IF YOU KNOW THE PART NUMBER · Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on. · Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part. · From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page. Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is not available for purchase. NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the assembly that it is used on. This process is repeated until the highest final assembly is reached. To facilitate the maintenance and repair of the vehicle, a Technician's Repair and Service Manual is available from the Service Parts Department. Page vi Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR 1 - Includes Items 3 - 19, 21, 23, 26 - 43 2 - Includes Items 3 - 17, 20, 21, 24 - 43 31 - Includes Items 32 - 35 33 - Includes Items 34, 35 26 3 A 19 20 21 13 12 14 11 15 16 17 9 7 8 4 5 A 3 23 24 To Harness from Direction Selector 23 24 28 29 Ref Acl 1-1 Page A-1 Service Parts Manual ACCELERATOR 34 46 35 37 32 42 37 43 41 39 38 45 To Harness from Direction Selector Ref Acl 1-2 Service Parts Manual Page A-2 ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 70116-G01 01051-G01 ACCELERATOR PEDAL BRACKET............................................................. SCREW, #8 - 16 X 1/2" LG ........................................................................... 1 4 00684-G6 SCREW, #8 - 32 X 3/4" LG (STAINLESS STEEL)........................................ 4 25879-G03 25879-G05 WIRING HARNESS (PEDAL BOX ASSEMBLY) .......................................... WIRING HARNESS (PEDAL BOX ASSEMBLY) (PDS MODEL ONLY) ....... 1 1 25861-G01 25861-G02 00982-G01 MICRO SWITCH........................................................................................... MICRO SWITCH (PDS MODEL ONLY)........................................................ SCREW, #4 - 14 X 5/8" LG ........................................................................... 1 1 2 73332-G01 00532-G4 10385-G4 17677-G2 73046-G01 17979-G1 17677-G1 ACCELERATOR ROD .................................................................................. NUT, 5/16 - 24............................................................................................... CLEVIS YOKE (ADJUSTABLE) .................................................................... SPRING RETAINER, 3/8" ............................................................................. COMPRESSION SPRING ............................................................................ ACCELERATOR ROD BUSHING ................................................................. SPRING RETAINER, 1/2" ............................................................................. 1 1 1 1 1 1 1 25857-G01 28443-G01 28444-G01 PLUNGER SLEEVE...................................................................................... PLUNGER..................................................................................................... PLUNGER CAM............................................................................................ 1 1 1 PART NO. 73333-G01 73333-G05 25853-G01 25854-G01 00983-G01 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 1 2 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3 - 19, 21, 23, 26 - 43) ............... PEDAL BOX ASSEMBLY, PDS MODEL ONLY (INCLUDES ITEMS 3 - 17, 20, 21, 24 - 43) ........................................................ PEDAL BOX AND COVER (SEAL AND BEARING)..................................... INDUCTIVE THROTTLE SENSOR .............................................................. SELF THREADING NUT, 3/16" .................................................................... Page A-3 Service Parts Manual ACCELERATOR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 00715-G2 70135-G01 BOLT, 5/16 - 18 X 4/5" LG ................................................................................... PEDAL PIVOT COVER ....................................................................................... 4 1 10386-G3 17255-G1 10387-G3 CLEVIS PIN, 5/16" X 13/16" LG ................................................................... TEFLON WASHER, 5/16" ............................................................................. COTTER PIN, 3/32" X 3/4" LG ..................................................................... 1 1 1 17838-G1 74432-G01 12064-G6 NYLON BUSHING ........................................................................................ PEDAL PIVOT PIN ....................................................................................... PUSHNUT, 9/32" I.D. .................................................................................... 3 1 1 25799-G01 * 27844-G01 27512-G01 15766-G1 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 32 - 35)............. ACCELERATOR PEDAL ........................................................................ ACCELERATOR PEDAL PAD KIT (INCLUDES ITEMS 34, 35)............. ACCELERATOR PEDAL PAD ......................................................... OVAL RIVET 3/16" X 7/16" LG ........................................................ 1 1 1 1 6 PART NO. 1 2 3 4 5 DESCRIPTION QTY. Service Parts Manual Page A-4 BATTERY CHARGER - PORTABLE 36 VOLT Transformer Wire 8 8 9 9 10 11 POWERWISETM 6 3 10 11 7 5 4 13 9 12 9 B 15 1 - Includes Items 3 - 63 2 - Includes Items 3 - 13, 18 - 63, 70 - 76 POWERWISETM + 71 76 74 75 70 Ref Bcp 1-1 Page B-1 Service Parts Manual BATTERY CHARGER - PORTABLE 36 VOLT 20 19 20 22 18 21 C WHT from Transformer 25 20 24 26 To Transformer To Amp Fuse To Black/ Control Board To grounding 31 30 A D To Power Input Board 33, 66 E 29 Ref Bcp 1-2 Service Parts Manual Page B-2 BATTERY CHARGER - PORTABLE 36 VOLT POWERWISETM + POWERWISETM A RED to Heat Sink BLACK from DC Plug BLK from Transformer BLK from AC Cord WHT from AC Cord BLK from Transformer WH T XF GR A BRN from Control Board ORN from Control Board BLK from Transformer BLK from Transformer BLK from AC Cord 58 WHT from AC Cord BRN OR NY EL GRN to 57 16 Ground CONTROL / POWER INPUT BOARD INSTALLATION N WH T XF GR N 72 GRN to Ground POWER INPUT BOARD INSTALLATION B Chassis AMMETER INSTALLATION 45 WHT from DC Cord 54 52 51 53 50 48 49 55 50 48 53 51 20 30 C TRANSFORMER DETAIL 56 To Diodes 54 To DC Cord 53 55 28 10 0 47 46 AM DC PE RE S 51 48 53 Heat Sink To Capacitor To Norm. Open on Power Input Board To XF on Power Input Board 27 GRN to AC Cord GRN to Power Input Board 61 D 60 AC Cord Port E 41 34 DC CABLE ASSEMBLY 37 36 41 38 39 35 62 63 Front of Charger 43 67 42 33 - Includes Items 34 - 43 66 - Includes Items 34 - 42, 67 Ref Bcp 1-3 40 GROUNDING DETAIL Page B-3 Service Parts Manual BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 26979-G01 28109-G01 00969-G01 00414-G5 11027-G2 19388-G4 CAPACITOR BRACKET ............................................................................... CAPACITOR ................................................................................................. SCREW, #8 - 32 X 3/8" LG ........................................................................... BOLT, 1/4 - 20 X 5/8" LG............................................................................... LOCK NUT, 1/4 - 20 ...................................................................................... AC CORD ..................................................................................................... 1 1 3 3 3 1 * 28102-G01 00614-G4 28136-G01 28136-G02 COVER ......................................................................................................... HANDLE ....................................................................................................... SCREW, #8 - 18 X 1/2" LG ........................................................................... LABEL (VENTILATION) ................................................................................ LABEL (CORD CONDITION)........................................................................ 1 1 6 1 1 * 28667-G01 LABEL (POWERWISETM) ............................................................................ CONTROL / POWER INPUT BOARD .......................................................... 1 1 PART NO. 28115-G01 28115-G02 * 00513-G6 00559-G4 11572-G3 28104-G01 00372-G4 00559-G4 00565-G4 00526-G1 28548-G01 28110-G01 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 2 2 2 1 4 4 4 4 1 1 POWERWISETM CHARGER (10' CORD) (INCLUDES ITEMS 3 - 63)................ POWERWISETM + CHARGER (PORTABLE, 10' CORD) (INCLUDES ITEMS 3 - 13, 18 - 63, 70 - 76)....................................................................................... CHASSIS ...................................................................................................... SCREW, #8 - 18 X 1 3/4" LG ........................................................................ WASHER, #8 ................................................................................................ EXPANSION NUT......................................................................................... HEAT SINK ................................................................................................... SCREW, #8 - 32 X 1/2" LG ........................................................................... WASHER, #8 ................................................................................................ LOCK WASHER, #8 ..................................................................................... NUT, #8 - 32.................................................................................................. DIODE........................................................................................................... ELECTRICAL CLIP....................................................................................... Service Parts Manual Page B-4 BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Page B-5 28105-G01 01051-G01 00559-G4 01003-G01 22589-G2 00771-G6 00528-G4 28106-G01 00565-G5 00378-G4 00526-G3 28103-G01 27877-G01 17618-G1 AMMETER .................................................................................................... SCREW, #8 - 16 X 1/2" LG ........................................................................... WASHER, #8 ................................................................................................ WASHER, #10 (BRASS)............................................................................... SHOULDER WASHER, #10 ......................................................................... NYLON WASHER, 3/8"................................................................................. NUT, #10 - 32 (BRASS) ................................................................................ 50 AMP FUSE............................................................................................... LOCK WASHER, #10 ................................................................................... SCREW, #10 - 24 X 1/2" LG ......................................................................... NUT, #10 - 24................................................................................................ TRANSFORMER .......................................................................................... SPACER SUPPORT ..................................................................................... WIRE TIE ...................................................................................................... 1 2 2 4 1 1 3 1 4 2 2 1 4 2 73345-G01 73051-G11 73051-G12 73051-G27 73051-G14 73051-G08 73051-G15 73051-G16 73051-G10 73051-G17 73344-G01 DC CORD AND HANDLE ASSEMBLY (INCLUDES ITEMS 34 - 43) ........... PLUG (TOP HALF)................................................................................. PLUG (BOTTOM HALF)......................................................................... AUXILIARY CONTACT........................................................................... MALE PIN............................................................................................... SCREW, #10 - 32 X 1/2" LG (BRASS) ................................................... MAGNET ................................................................................................ SCREW, #6 - 32 X 1/2" LG (STAINLESS STEEL) ................................. LOCK NUT, #6 - 32 ................................................................................ SCREW, #6 - 32 X 1" LG (STAINLESS STEEL) .................................... DC CORD, 10' LG .................................................................................. 1 1 1 1 2 2 1 2 4 2 1 PART NO. 13557-G2 13557-G3 1 2 3 4 5 DESCRIPTION QTY. 1 1 STRAIN RELIEF (AC)................................................................................... STRAIN RELIEF (DC)................................................................................... Service Parts Manual BATTERY CHARGER - PORTABLE 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 01995-G01 00559-G3 28111-G01 SCREW, #6 - 19 X 5/16" LG ......................................................................... WASHER, #6 ................................................................................................ SUPPORT SPACER ..................................................................................... 3 3 3 28115-G08 * 28667-G02 28667-G03 POWERWISETM + CHARGER (PORTABLE, 18' CORD) (INCLUDES ITEMS 3 - 13, 18 - 31, 45 - 63, 66, 67, 70 - 76) .............................................................. LABEL (POWERWISETM +) ......................................................................... CONTROL BOARD....................................................................................... POWER INPUT BOARD............................................................................... 1 1 1 1 28115-G07 73345-G03 73344-G03 POWERWISETM CHARGER (PORTABLE, 18' CORD) (INCLUDES ITEMS 3 - 31, 45 - 63, 66, 67) ......................................................................................... DC CORD AND HANDLE ASSEMBLY (INCLUDES ITEMS 34 - 42, 67) ..... DC CORD, 18' LG .................................................................................. 1 1 1 PART NO. 00372-G3 25977-G32 00565-G4 00526-G1 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 1 SCREW, #8 - 32 X 3/8" LG ........................................................................... 16 GA WIRE (GREEN 4") ............................................................................. LOCK WASHER, #8 ..................................................................................... NUT, #8 - 32.................................................................................................. Service Parts Manual Page B-6 BATTERY CHARGER - ON BOARD 36 VOLT A POWERWISETM 6 3 10 11 7 5 4 13 9 12 9 Transformer Wire 8 8 9 9 10 11 B 2 43 42 41 40 1 - Includes Items 2 - 74 Ref Bco 1-1 Page B-7 Service Parts Manual BATTERY CHARGER - ON BOARD 36 VOLT 77 22 21 76 20 19 20 18 D WHT from Transformer 25 20 24 26 30 34 37 35 31 E C 36 33 - Includes Items 34 - 38 29 Ref Bco 1-2 Service Parts Manual Page B-8 BATTERY CHARGER - ON BOARD 36 VOLT Pin 1 - Wire 67 to Input Board "COM" Pin 2 - Tab Adapter 73, RED wire from Control Board Pin 3 - Wire 68 to Input Board "WHT" Pin 4 - Wire 69 to Heat Sink Clip Pin 5 - Wire 70 to DC Cord RED Wire A 63 65 70 68 31 52 67 4 64 69 73 RED from Control Board RELAY INSTALLATION B Chassis 45 AMMETER INSTALLATION WHT from DC Cord 53 52 51 54 50 48 55 50 48 49 53 51 20 30 10 0 47 46 AM DC PE RE S 51 48 53 Heat Sink 58 59 GRN from AC Cord AC Cord Port 60 C Ref Bco 1-3 61 GROUNDING DETAIL Front of Charger Page B-9 Service Parts Manual BATTERY CHARGER - ON BOARD 36 VOLT D TRANSFORMER DETAIL 56 POWERWISETM To Diodes 53 71 E RED to Heat Sink WHT from Relay Pin 3 BLK from Transformer BLK from AC Cord WHT from AC Cord BLK from Transformer WH T XF GR 54 55 To DC Cord BLK to DC Plug 28 To Capacitor 16 To Norm. Open on Power Input Board To XF on Power Input Board 27 GRN to 72 Ground CONTROL / POWER INPUT BOARD INSTALLATION 15 N BATTERY CHARGER INSTALLATION 82 83 81 Front of Vehicle 79 86 85 Ref Bco 1-4 CHARGER RECEPTACLE COVER Service Parts Manual Page B-10 BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Page B-11 26979-G01 28109-G01 00969-G01 00414-G5 11027-G2 19388-G4 13557-G2 CAPACITOR BRACKET ............................................................................... CAPACITOR ................................................................................................. SCREW, #8 - 32 X 3/8" LG ........................................................................... BOLT, 1/4 - 20 X 5/8" LG............................................................................... LOCK NUT, 1/4 - 20 ...................................................................................... AC CORD ..................................................................................................... STRAIN RELIEF (AC)................................................................................... 1 1 3 3 3 1 1 * 28102-G01 00614-G4 28136-G01 28136-G02 COVER ......................................................................................................... HANDLE ....................................................................................................... SCREW, #8 - 18 X 1/2" LG ........................................................................... LABEL (VENTILATION) ................................................................................ LABEL (CORD CONDITION)........................................................................ 1 1 4 1 1 28667-G01 27877-G01 CONTROL / POWER INPUT BOARD .......................................................... SPACER SUPPORT ..................................................................................... 1 4 PART NO. 28115-G11 * * 00513-G6 00559-G4 11572-G3 28104-G01 00372-G4 00559-G4 00565-G4 00526-G1 28548-G01 28110-G01 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 2 2 2 1 4 6 4 4 1 1 POWERWISETM CHARGER (ON BOARD) (INCLUDES ITEMS 2 - 74)............. LABEL (POWERWISETM) ............................................................................. CHASSIS ...................................................................................................... SCREW, #8 - 18 X 1 3/4" LG ........................................................................ WASHER, #8 ................................................................................................ EXPANSION NUT......................................................................................... HEAT SINK ................................................................................................... SCREW, #8 - 32 X 1/2" LG ........................................................................... WASHER, #8 ................................................................................................ LOCK WASHER, #8 ..................................................................................... NUT, #8 - 32.................................................................................................. DIODE........................................................................................................... ELECTRICAL CLIP....................................................................................... Service Parts Manual BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 00372-G3 25977-G32 00565-G4 SCREW, #8 - 32 X 3/8" LG ........................................................................... 16 GA WIRE (GREEN 4") ............................................................................. LOCK WASHER, #8 ..................................................................................... 1 1 1 28105-G01 01051-G01 00559-G4 01003-G01 22589-G2 00771-G6 00528-G4 28106-G01 00378-G4 00565-G5 00526-G3 28103-G01 AMMETER .................................................................................................... SCREW, #8 - 16 X 1/2" LG ........................................................................... WASHER, #8 ................................................................................................ WASHER, #10 (BRASS)............................................................................... SHOULDER WASHER, #10 ......................................................................... NYLON WASHER, 3/8"................................................................................. NUT, #10 - 32 (BRASS) ................................................................................ 50 AMP FUSE............................................................................................... SCREW, #10 - 24 X 1/2" LG ......................................................................... LOCK WASHER, #10 ................................................................................... NUT, #10 - 24................................................................................................ TRANSFORMER .......................................................................................... 1 2 2 4 1 1 3 1 2 4 2 1 22009-G2 01110-G01 00664-G7 00532-G1 ISOLATION MOUNT..................................................................................... WASHER, 1/4" (STAINLESS STEEL)........................................................... LOCK WASHER, 1/4" (STAINLESS STEEL) ................................................ NUT, 1/4 - 20................................................................................................. 4 4 4 4 73344-G06 28108-G01 11343-G3 11343-G1 17064-G1 22476-G1 DC CORD ASSEMBLY (INCLUDES ITEMS 34 - 38) ................................... DC CORD............................................................................................... RING TERMINAL, 3/16" ......................................................................... RING TERMINAL, 5/16" ......................................................................... FEMALE TERMINAL .............................................................................. 1 1 2 2 2 PART NO. 13557-G3 1 2 3 4 5 DESCRIPTION QTY. 1 STRAIN RELIEF (DC)................................................................................... HEAT SHRINK TUBING ......................................................................... A/R Service Parts Manual Page B-12 BATTERY CHARGER - ON BOARD 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 73173-G01 14601-G10 COVER PLATE ................................................................................................... RIVET, 1/8" X 7/16" LG (ALUMINUM) ................................................................. 1 4 73368-G01 00438-G6 11027-G1 CORD REEL ....................................................................................................... BOLT, 5/16 - 18 X 3/4" LG ................................................................................... LOCK NUT, 5/16 - 18 .......................................................................................... 1 2 2 11027-G1 LOCK NUT, 5/16 - 18 .......................................................................................... 2 71968-G01 00106-G6 SHIELD ............................................................................................................... SCREW, #12 - 24 X 3/4" LG................................................................................ 1 2 25977-G38 25977-G37 25978-G161 25978-G162 25978-G163 17902-G1 28305-G01 27285-G01 16 GA WIRE (BLACK 4") .............................................................................. 16 GA WIRE (WHITE 5") .............................................................................. 18 GA WIRE (BLUE 6") ................................................................................ 18 GA WIRE (YELLOW 6")........................................................................... 18 GA WIRE (BLACK 7") .............................................................................. ADAPTER TAB ............................................................................................. ADAPTER TERMINAL, 1/4" X 3/16" ............................................................. ADAPTER TERMINAL, 1/4" (1 FEMALE, 3 MALE) ...................................... 1 1 1 1 1 1 1 1 21971-G4 00138-G4 14390-G9 RELAY .......................................................................................................... SCREW, #6 - 32 X 1/2" LG ........................................................................... LOCK NUT, #6 - 32 ....................................................................................... 1 2 2 PART NO. 00526-G1 1 2 3 4 5 DESCRIPTION QTY. 1 NUT, #8 - 32.................................................................................................. Page B-13 Service Parts Manual BATTERY CHARGER - ON BOARD 36 VOLT Service Parts Manual Page B-14 BATTERY CHARGER - EXPORT 36 VOLT 1 2 Ref Bcl 1 Page B-15 Service Parts Manual BATTERY CHARGER - EXPORT 36 VOLT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 PART NO. 28516-G01 28516-G03 1 2 3 4 5 DESCRIPTION QTY. BATTERY CHARGER, LESTER, 36 VOLT, PORTABLE WITH POWERWISE CONNECTOR, CE APPROVED (OPTIONAL) BATTERY CHARGER, LESTER, 36 VOLT, ON-BOARD, CE APPROVED (OPTIONAL) For service or replacement parts, contact: Lester Electrical 625 West "A" Street Lincoln, NE 68522 Phone: (402) 477-8988, FAX: (402) 474-1769 Always provide the following information when requesting information or ordering replacement parts: Model Number: Serial Number: (stamped into housing) Service Parts Manual Page B-16 BODY - FRONT 30 5 13 42 41 40 4 2 3 18 16, 17 37 12 29 38 1 1 - Includes Items 2 - 5 20 9 32 33 34 35 8 31 22 45 23 Upper Section Self Drilling Screws 24 Self Drilling Screws Lower Leg Section 25 26 Ref Bod 1-1 Page C-1 Service Parts Manual BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 71051-G** 71055-G01 COWL.................................................................................................................. RIVET, 3/16" X 1" LG (ALUMINUM) .................................................................... 1 9 01038-G01 16469-G1 01057-G01 27166-G02 70725-G01 BOLT, 1/4 - 20 X 11/16" LG ................................................................................. WASHER, 1/4" .................................................................................................... RIVET, 1/4" X 1" LG ............................................................................................ FRONT SHIELD .................................................................................................. FRONT SHIELD BRACE..................................................................................... 4 2 2 1 2 27647-G01 35345-G01 74443-G01 LABEL (SAFETY) ................................................................................................ LABEL (SAFETY - EC)........................................................................................ LABEL (ANTI-ROLLBACK) ................................................................................. 1 1 1 71413-G01 16816-G2 SPLASH PANEL.................................................................................................. RIVET, 1/4" X 3/4" LG ......................................................................................... 1 5 71115-G01 71055-G01 VINYL TRIM ........................................................................................................ RIVET, 3/16" X 1" LG (ALUMINUM) .................................................................... 2 10 PART NO. 71151-G01 71153-G01 71154-G01 00614-G5 71158-G01 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 6 1 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2 - 5) .......................... BALL DEFLECTOR (PASSENGER SIDE).................................................... BALL DEFLECTOR (DRIVER SIDE) ............................................................ SCREW, #8 - 18 X 5/8" LG ........................................................................... INSTRUMENT PANEL INSERT (4 CUP HOLDER)...................................... Service Parts Manual Page C-2 BODY - FRONT Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 74239-G01 INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT....................................... 1 * * 01041-G01 SERIAL NUMBER PLATE (EARLY PRODUCTION)........................................... EC PLATE (EARLY PRODUCTION) ................................................................... RIVET, 1/8" X 13/16" LG ..................................................................................... 1 1 4 71037-G02 71597-G01 E-Z-GO NAMEPLATE (GOLD)............................................................................ NUT, SELF-THREADING, 5MM STUD x 10MM HEX ......................................... 1 2 PART NO. 10570-G11 71056-G01 00570-G2 00438-G6 01110-G03 1 2 3 4 5 DESCRIPTION QTY. 2 4 4 2 2 RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) .................................................... BOLT, 5/16 - 18 X 5/8" LG ................................................................................... WASHER, 5/16.................................................................................................... BOLT, 5/16 - 18 X 3/4" LG (WITH TOP) .............................................................. WASHER, 5/16" (STAINLESS STEEL) (WITH TOP) .......................................... Page C-3 Service Parts Manual BODY - FRONT Service Parts Manual Page C-4 BODY - MID SECTION 5 6 4 2 1 28 3 29 30 20 21 9 22 15 14 16 19 10 17 25 13 24 24 12 Ref Bod 1-2 Page C-5 Service Parts Manual BODY - MID SECTION Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 71812-G01 71812-G02 16816-G2 FENDER LINER (PASSENGER SIDE) ............................................................... FENDER LINER (DRIVER SIDE)........................................................................ RIVET, 1/4" X 3/4" LG ......................................................................................... 1 1 8 70244-G02 00715-G2 SPLASH PANEL.................................................................................................. BOLT, 5/16 - 18 X 13/16" LG ............................................................................... 2 8 70444-G01 28272-G01 01110-G01 11027-G2 BRACKET ........................................................................................................... BOLT, 1/4 - 20 X 5/8" LG ..................................................................................... WASHER, 1/4" (STAINLESS STEEL) ................................................................. LOCK NUT, 1/4 - 20 ............................................................................................ 1 2 2 2 70046-G01 00715-G2 00438-G6 00559-G8 01109-G01 70200-G01 BATTERY RACK ................................................................................................. BOLT, 5/16 - 18 X 13/16" LG ............................................................................... BOLT, 5/16 - 18 X 3/4" LG ................................................................................... WASHER, 5/16" .................................................................................................. LOCK NUT, 5/16 - 18 (STAINLESS STEEL) ....................................................... SCREW, 3/8 - 16 X 3/4" LG................................................................................. 1 2 2 2 2 2 70441-G01 00715-G2 SEAT FRAME...................................................................................................... BOLT, 5/16 - 18 X 13/16" LG ............................................................................... 1 2 PART NO. 70662-G01 70451-G01 70452-G01 14601-G11 70995-G01 70995-G02 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 16 1 1 UPPER FLOORPAN............................................................................................ LOWER FLOORPAN........................................................................................... ACCESS COVER................................................................................................ RIVET, 3/16" X 9/16" LG (ALUMINUM) ............................................................... FLOORMAT......................................................................................................... FLOORMAT WITH HORN HOLES...................................................................... Service Parts Manual Page C-6 BODY - REAR 1 - Includes Items 3, 4 2 - Includes Items 3, 4 17 19 24 23 68 13 11 5 3 12 18 51 52 53 54 55 6 47 45 46 32 4 7 29 GOLF CAR 30 31 28 LABELS 68 SHUTTLE 2+2 AND CONVERTIBLE CARRIER 41 40 36 59, 60, 61, 62, 64 (Freedom Only) 63, 64 (Fleet) Ref Bod 1-3 29 39 37 38 Page C-7 Service Parts Manual BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 71578-G01 00571-G2 71102-G01 REAR BUMPER .................................................................................................. WASHER, 5/16" .................................................................................................. BOLT, 1/4 - 20 X 3/4" LG ..................................................................................... 1 4 4 71609-G01 10570-G11 SEAT HINGE PLATE........................................................................................... RIVET, 3/16" X 3/4" LG (STAINLESS STEEL) .................................................... 2 4 71320-G01 71364-G02 01107-G01 ACCESS PANEL ................................................................................................. 'J' CLIP ................................................................................................................ SCREW, #8 X 5/8" LG (STAINLESS STEEL) ..................................................... 1 1 5 75126-G01 75126-G02 16816-G2 FENDER SCUFFGUARD (DRIVER SIDE) ......................................................... FENDER SCUFFGUARD (PASSENGER SIDE)................................................. RIVET, 1/4" X 3/4" LG ......................................................................................... 1 1 8 PART NO. 71912-G0** 71334-G0** 71318-G01 16816-G1 10570-G10 10570-G12 18436-G1 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 26 6 4 2 REAR BODY (WITHOUT TAILLIGHTS) (INCLUDES ITEMS 3, 4) ..................... REAR BODY (WITH TAILLIGHTS) (INCLUDES ITEMS 3, 4)............................. BAGWELL LINER ......................................................................................... RATCHET FASTENER, 1/4" X 9/16" LG ...................................................... RIVET, 5/32" X 9/16" LG (STAINLESS STEEL) .................................................. RIVET, 1/4" X 9/16" LG (ALUMINUM) ................................................................. RIVET, 1/4" X 3/4" LG ......................................................................................... Service Parts Manual Page C-8 BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Page C-9 75960-G01 75962-G01 LABEL (FREEDOM) ............................................................................................ LABEL (FREEDOM SE) ...................................................................................... 2 2 71507-G01 71507-G02 16705-G1 23726-G4 00654-G2 SILL PLATE (PASSENGER SIDE) ...................................................................... SILL PLATE (DRIVER SIDE)............................................................................... SCREW, 1/4 - 20 X 1" LG (STAINLESS STEEL) ................................................ SPACER, 5/16".................................................................................................... LOCK NUT, 1/4 - 20 (STAINLESS STEEL) ......................................................... 1 1 4 4 4 71501-G01 71502-G01 15058-G6 ROCKER PANEL (PASSENGER SIDE).............................................................. ROCKER PANEL (DRIVER SIDE) ...................................................................... RIVET, 3/16" X 15/16" LG (ALUMINUM) ............................................................. 1 1 4 71456-G01 71398-G01 71455-G01 71102-G01 71554-G01 71457-G01 REAR BUMPER (SHUTTLE 2+2) ....................................................................... BOLT, 1/4 - 20 X 1 1/4" LG .................................................................................. BUMPER PLUG .................................................................................................. BOLT, 1/4 - 20 X 3/4" LG ..................................................................................... 'J' TYPE NUT RETAINER.................................................................................... BUMPER STAY ................................................................................................... 1 2 4 2 2 4 PART NO. 71514-G01 14601-G17 1 2 3 4 5 DESCRIPTION QTY. 4 4 BUMPER PLUG .................................................................................................. RIVET, 3/16" X 9/16" LG (ALUMINUM) ............................................................... Service Parts Manual BODY - REAR Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 61 62 63 64 65 66 67 68 69 70 71 72 71316-G01 HOLE PLUG (DASH MOUNTED DIRECTION SELECTOR SWITCH ONLY) .... 1 * LABEL (SERIAL NUMBER) ................................................................................ 1 PART NO. 75964-G01 35434-G01 35430-G19 73330-G01 1 2 3 4 5 DESCRIPTION QTY. 2 2 2 LABEL (FREEDOM LE) ...................................................................................... LABEL (SHUTTLE) ............................................................................................. LABEL (TXT 2+2) ................................................................................................ LABEL (PRECISION DRIVE SYSTEMTM)........................................................... AR Service Parts Manual Page C-10 BODY - FOOTREST Items 1 - 22 Are For Use On Shuttle 2+2 and Convertible Carrier Models Only Vertical Frame Support 10 11 14 13 11 Foot Rest 12 11 13 8 9 5 4 1 2 17 VIEWED FROM FRONT OF VEHICLE 21 Convertible Carrier Only 6 19 20 22 16 3 TWO BAG ATTACHMENT 29 30 26 - Includes Items 27 - 30 27 28 Ref Bod 2-4 Page C-11 Service Parts Manual BODY - FOOTREST Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 75183-G01 75188-G01 22238-G2 17255-G1 75187-G01 TWO BAG ATTACHMENT KIT (INCLUDES ITEMS 27 - 30) .............................. TWO BAG ATTACHMENT ............................................................................ KNOB, 3/8 - 16 X 1 1/2" LG .......................................................................... TEFLON WASHER, 5/16" ............................................................................. SUPPORT BRACKET................................................................................... 1 1 1 1 1 75268-G01 00106-G6 19859-G1 20271-G2 SUPPORT TUBE................................................................................................. SELF THREADING SCREW, #12 - 24 X 3/4" LG ............................................... END CAP, 3/4"..................................................................................................... HOLE PLUG, 1/2" ................................................................................................ 1 2 2 2 74149-G01 16816-G2 VALANCE PANEL ............................................................................................... RIVET, 1/4" X 3/4" LG ......................................................................................... 1 4 74126-G01 74126-G02 00427-G4 00560-G1 00769-G2 11098-G5 00426-G8 VERTICAL FRAME SUPPORT (PASSENGER SIDE) ........................................ VERTICAL FRAME SUPPORT (DRIVER SIDE)................................................. BOLT, 3/8 - 16 X 1 1/2" LG .................................................................................. WASHER, 3/8" .................................................................................................... CARRIAGE BOLT, 3/8 - 16 X 1 1/4" LG .............................................................. LOCK NUT, 3/8 - 16 ............................................................................................ BOLT, 3/8 - 16 X 1" LG ........................................................................................ 1 1 2 10 2 10 2 PART NO. 70361-G01 70350-G01 70362-G01 74129-G01 74132-G01 19853-G1 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 1 1 2 FOOTREST ASSEMBLY (INCLUDES ITEMS 2 - 5) ........................................... FOOTREST .................................................................................................. FLOOR MAT ................................................................................................. REFLECTOR ................................................................................................ LABEL (WARNING) ...................................................................................... END CAP, 1"........................................................................................................ Service Parts Manual Page C-12 BODY - ACCESSORIES 4 Reinforcing Plate (Part of holder) 2 1 - Includes Items 2 - 4 3 SAND BOTTLE DIVOT REPAIR KIT 7 BASKET DIVOT REPAIR KIT A 12 13 11 SIDE BASKET KIT 16 - Includes Items 17 - 20 10 - Includes Items 11 - 13 19 18 A 20 17 CENTER BASKET KIT Ref Bod 2-5 Page C-13 Service Parts Manual BODY - ACCESSORIES Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 75003-G02 75461-G01 71102-G01 00793-G2 01105-G01 CENTER BASKET KIT (INCLUDES ITEMS 17 - 20) .......................................... CENTER BASKET ........................................................................................ BOLT, 1/4 - 20 X 3/4" LG............................................................................... FLAT WASHER, 1/4" (STAINLESS STEEL) ................................................. SCREW, #10 X 5/8" LG (STAINLESS STEEL) ............................................. 1 1 2 2 2 75007-G02 75460-G01 71102-G01 00793-G2 SIDE BASKET KIT (INCLUDES ITEMS 11 - 13)................................................. SIDE BASKET .............................................................................................. BOLT, 1/4 - 20 X 3/4" LG............................................................................... FLAT WASHER, 1/4" (STAINLESS STEEL) ................................................. 1 1 3 3 23300-G01 BASKET DIVOT REPAIR KIT (INCLUDES SCOOP) .......................................... 1 PART NO. 28661-G01 71102-G01 28660-G01 28659-G01 1 2 3 4 5 DESCRIPTION QTY. 1 1 1 1 SAND BOTTLE DIVOT REPAIR KIT (INCLUDES ITEMS 2 - 4) ......................... BOLT, 1/4 - 20 X 3/4" LG............................................................................... SAND BOTTLE HOLDER ............................................................................. SAND BOTTLE ............................................................................................. Service Parts Manual Page C-14 BODY - ACCESSORIES CONTINUED