User manual EATON SVX9000 AF DRIVES

SVX9000 AF Drives User Manual Application Manual Supersedes October 2003 April 2004 Volume Contents SVX9000 AF Drive User Manual SVX9000 AF Drive Application Manual MN04003002E For more information visit: www.eatonelectrical.com SVX9000 AF Drive User & Application Manual April 2004 Volume Table of Contents SVX9000 AF Drives User Manaul SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 1 -- OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 2 -- MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 3 -- POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 4 -- CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 5 -- MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 6 -- START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A -- TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B -- FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . v 1-1 2-1 3-1 4-1 5-1 6-1 A-1 B-1 SVX9000 AF Drives Application Manual SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 1 -- BASIC APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 2 -- STANDARD APPLICATION . . . . . . . . . . . . . . . . . . . . . . CHAPTER 3 -- LOCAL/REMOTE APPLICATION . . . . . . . . . . . . . . . . . . CHAPTER 4 -- MULTI-STEP SPEED CONTROL APPLICATION . . . . . . CHAPTER 5 -- PID CONTROL APPLICATION . . . . . . . . . . . . . . . . . . . . CHAPTER 6 -- MULTI-PURPOSE CONTROL APPLICATION . . . . . . . . CHAPTER 7 -- PUMP AND FAN CONTROL APPLICATION . . . . . . . . . CHAPTER 8 -- DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . APPENDIX A -- ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . vii 1-1 2-1 3-1 4-1 5-1 6-1 7-1 8-1 A-1 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drives User Manual Supersedes October 2003 April 2004 MN04003002E For more information visit: www.eatonelectrical.com SVX9000 AF Drive User Manual April 2004 Important Notice ­ Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy. NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein. The information contained in this manual is subject to change without notice. Cover Photo: Cutler-Hammer® SVX9000 AF Drives. MN04003002E For more information visit: www.eatonelectrical.com i SVX9000 AF Drive User Manual April 2004 Table of Contents LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 1 -- OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open SVX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 2 -- MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 3 -- POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 4 -- CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 5 -- MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 6 -- START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX A -- TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX B -- FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii iv v v v vi 1-1 1-1 1-1 1-2 2-1 2-1 2-2 2-2 3-1 3-1 3-2 3-4 3-7 3-10 3-16 4-1 4-1 4-3 5-1 5-1 5-3 6-1 6-1 6-2 A-1 A-1 A-2 A-4 A-6 A-10 A-15 A-15 A-16 B-1 ii For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 List of Figures Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-5: Principle Wiring Diagram of SVX Power Unit, FR4 to FR5 and FR6 (690V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-6: Principle Wiring Diagram of SVX Power Unit, FR6 (500V), FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-7: Principle Wiring Diagram of SVX Power Unit, FR9 to FR10 . . . . . . . . . . . . . . Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-9: Digital Inputs -- DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-10: Digital Inputs -- DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-11: Digital and Relay Outputs -- DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-1: SVX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-2: Power Loss as Function of Switching Frequency -- 3/4 ­ 3 hp 230V, 1 ­ 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-3: Power Loss as Function of Switching Frequency -- 5 ­ 7-1/2 hp 230V, 7-1/2 ­ 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-4: Power Loss as Function of Switching Frequency -- 10 ­ 15 hp 230V, 20 ­ 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-5: Power Loss as Function of Switching Frequency -- 20 ­ 30 hp 230V, 40 ­ 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-6: Power Loss as Function of Switching Frequency -- 75 ­ 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-7: Power Loss as Function of Switching Frequency -- 150 ­ 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3-4 3-5 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 4-1 4-3 4-5 4-5 4-6 4-6 5-1 5-4 5-5 5-6 5-7 5-9 5-10 5-18 5-19 5-19 5-19 5-21 A-2 A-6 A-7 A-7 A-8 A-8 A-9 MN04003002E For more information visit: www.eatonelectrical.com iii SVX9000 AF Drive User Manual April 2004 List of Figures, continued Figure A-8: NEMA Type 1 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-9: NEMA 1 and NEMA 12 with Flange Kit, FR4, FR5 and FR6 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-10: NEMA 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions . . . . . . . . . . Figure A-11: FR9 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure A-12: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-10 A-11 A-12 A-13 A-14 List of Tables Table 1-1: SVX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . Table 2-1: Space Requirements for Mounting a SVX9000 Drive. . . . . . . . . . . . . . . . . . . . Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-2: Cable and Fuse Sizes ­ 230V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-3: Cable and Fuse Sizes ­ 480V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-4: Cable and Fuse Sizes ­ 575V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4-2: Control Wiring Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 5-12: Monitoring Menu Items -- Standard Application Example . . . . . . . . . . . . . . Table 5-13: Operate Menu Items -- Standard Application Example . . . . . . . . . . . . . . . . Table A-1: SVX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-2: Output Power Ratings -- 230V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-3: Output Power Ratings -- 480V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-4: Output Power Ratings -- 575V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-5: NEMA Type 1/Type 12 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . Table A-6: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . Table A-7: FR7 and FR8 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . Table A-8: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table A-9: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 2-1 2-2 3-1 3-2 3-2 3-3 3-3 3-3 3-4 4-2 4-2 4-4 4-6 5-1 5-2 5-2 5-8 5-8 5-15 5-15 5-16 5-16 5-16 5-17 5-19 5-20 A-2 A-4 A-5 A-5 A-10 A-11 A-12 A-13 A-14 B-1 iv For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully. This symbol is the "Safety Alert Symbol." It occurs with either of two signal words: CAUTION or WARNING, as described below. WARNING Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death. CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the equipment. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING). Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock. · Stand on an insulating pad and make it a habit to use only one hand when checking components. · Always work with another person in case an emergency occurs. · Disconnect power before checking controllers or performing maintenance. · Be sure equipment is properly grounded. · Wear safety glasses whenever working on electronic controllers or rotating machinery. MN04003002E For more information visit: www.eatonelectrical.com v SVX9000 AF Drive User Manual April 2004 Warnings and Cautions Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler-Hammer® SVX9000 Adjustable Frequency Drive from Eaton Electrical®. Warnings WARNING Be sure to ground the unit following the instructions in this manual. Ungrounded units may cause electric shock and/or fire. WARNING This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury. WARNING Components within the SVX9000 power unit are live when the drive is connected to power. Contact with this voltage is extremely dangerous and may cause death or severe injury. WARNING Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DClink/brake resistor terminals (-/+) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury. WARNING Even though the control I/O-terminals are isolated from line voltage, the relay outputs and other I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury. WARNING The SVX9000 drive has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is required. Failure to observe this precaution could result in death or severe injury. WARNING Before applying power to the SVX9000 drive, make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions. Failure to observe this precaution could result in death or severe injury. vi For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 WARNING An upstream disconnect/protective device must be provided as required by the National Electric Code (NEC). Failure to follow this precaution may result in death or severe injury. WARNING Before opening the SVX9000 drive covers: · Disconnect all power to the SVX9000 drive. · Wait a minimum of 5 (five) minutes after all the lights on the keypad are off. This allows time for the DC bus capacitors to discharge. · A hazard voltage may still remain in the DC bus capacitors even if the power has been turned off. Confirm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure DC voltage. Failure to follow the above precautions may cause death or severe injury. Cautions CAUTION Do not perform any meggar or voltage withstand tests on any part of the SVX9000 drive or its components. Improper testing may result in damage. CAUTION Prior to any tests or measurements of the motor or the motor cable, disconnect the motor cable at the SVX9000 output terminals (U, V, W) to avoid damaging the SVX9000 during motor or cable testing. CAUTION Do not touch any components on the circuit boards. Static voltage discharge may damage the components. CAUTION Any electrical or mechanical modification to this equipment without prior written consent of Eaton's Cutler-Hammer business unit will void all warranties and may result in a safety hazard in addition and voiding of the UL listing. CAUTION Install the SVX9000 drive on flame-resistant material such as a steel plate to reduce the risk of fire. CAUTION Install the SVX9000 drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration, to lessen the risk of the drive falling and being damaged and/or causing personal injury. MN04003002E For more information visit: www.eatonelectrical.com vii SVX9000 AF Drive User Manual April 2004 CAUTION Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure, as this may cause arcing damage and fire. CAUTION Install the SVX9000 drive in a well-ventilated room that is not subject to temperature extremes, high humidity, or condensation, and avoid locations that are directly exposed to sunlight, or have high concentrations of dust, corrosive gas, explosive gas, inflammable gas, grinding fluid mist, etc. Improper installation may result in a fire hazard. Motor and Equipment Safety CAUTION Before starting the motor, check that the motor is mounted properly and aligned with the driven equipment. Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor. CAUTION Set the maximum motor speed (frequency) in the HXV9000 drive according to the requirements of the motor and the equipment connected to it. Incorrect maximum frequency settings can cause motor or equipment damage and personal injury. CAUTION Before reversing the motor rotation direction, ensure that this will not cause personal injury or equipment damage. CAUTION Make sure that no power correction capacitors are connected to the SVX9000 output or the motor terminals to prevent SVX9000 malfunction and potential damage. CAUTION Make sure that the SVX9000 output terminals (U, V, W) are not connected to the utility line power as severe damage to the SVX9000 may occur. viii For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Chapter 1 -- Overview This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the Cutler-Hammer® SVX9000 catalog numbering system. How to Use This Manual The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the Cutler-Hammer SVX9000 drive by Eaton Electrical®. To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the SVX9000. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference. Chapter 1 ­ Overview is the chapter you are reading now. Chapter 2 ­ Mounting Chapter 3 ­ Power Wiring Chapter 4 ­ Control Wiring Chapter 5 ­ Menu Information Chapter 6 ­ Start-Up Appendix A ­ Technical Data Appendix B ­ Fault and Warning Codes Receiving and Inspection This SVX9000 AC drive has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your SVX9000 drive, please check for the following: Check to make sure that the package(s) includes the SVX9000 drive, the User Manual, and rubber conduit covers, screws, conduit plate and ground straps. Inspect the unit to ensure it was not damaged during shipment. Make sure that the part number indicated on the nameplate corresponds with the Catalog Number on your order. If shipping damage has occurred, please contact and file a claim with the carrier involved immediately. If the delivery does not correspond to your order, please contact your Eaton Electrical Cutler-Hammer representative. Note: Do not destroy the packing. The template printed on the protective cardboard can be used for marking the mounting points of the SVX9000 on the wall or cabinet. MN04003002E For more information visit: www.eatonelectrical.com 1-1 SVX9000 AF Drive User Manual April 2004 Open SVX9000 Catalog Numbers Table 1-1: SVX9000 AF Drive Catalog Numbering System SVX 007A 1 - 4 A 1 B 1 Product SVX = SVX Industrial Drive SPX = SPX Drive (Fr10 and larger only) Horsepower (CT) F07 = 3/4 001 = 1 F15 = 1-1/2 002 = 2 003 = 3 004 = 5 VT Only 005 = 5 006 = 7-1/2 VT Only 007 = 7-1/2 010 = 10 015 = 15 020 = 20 025 = 25 030 = 30 040 = 40 050 = 50 060 = 60 075 = 75 100 = 100 125 = 125 150 = 150 200 = 200 250 = 250 300 = 300 350 = 350 Board Modifications 1 = Standard Boards (A9, A2) Braking N = No Brake Chopper B = Internal Brake Chopper Input Options 1 = 3-Phase, EMC H 2 = 3-Phase, EMC N Keypad A = AlphaNumeric Voltage 2 = 208 ­ 230V 4 = 380 ­ 500V 5 = 525 ­ 690V Expansion Slots 3 through 5 · Option boards be selected from left to right, in alpha-numeric order. · Characters to be left blank if no options are selected AFD Software Series A = Standard Software Enclosure 0 = Open Chassis 1 = NEMA Type 1 2 = NEMA Type 12 All 230V Drives and 480V Drives up to 200 hp (CT) are only available with Input Option 1. 480V Drives 250 hp (CT) or larger are only available with Input Option 2. 480V Drives up to 30 hp (CT) are only available with Brake Chopper Option B. 480V Drives 40 hp (CT) and larger come with Brake Chopper Option N as standard. 230V Drives up to 15 hp (CT) are only available with Brake Chopper Option B. 230V Drives 20 hp (CT) or larger come with Brake Chopper Option N as standard. 480V Drives 250 hp, 300 hp and 350 hp (CT) are only available with Enclosure Style 0 (Chassis). 1-2 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Chapter 2 -- Mounting The SVX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the following section. Space Requirements To ensure proper air circulation and cooling, follow the guidelines below. Table 2-1: Space Requirements for Mounting a SVX9000 Drive Frame 4 5 6 Drive Type 230V, 1 ­ 3 hp VT, 3/4 ­ 3 hp CT 480V, 1 ­ 5 hp CT, 1-1/2 ­ 7-1/2 hp VT 230V, 5 ­ 10 hp VT, 5 ­ 7-1/2 hp CT 480V, 7-1/2 ­ 15 hp CT, 10 ­ 20 hp VT 230V, 15 ­ 20 hp VT, 10 ­ 15 hp CT 480V, 20 ­ 30 hp CT, 25 ­ 40 hp VT 575V, 2 ­ 25 hp CT, 3 ­ 30 hp VT 230V, 25 ­ 40 hp VT, 20 ­ 30 hp CT 480V, 40 ­ 60 hp CT, 50 ­ 75 hp VT 575V, 30 ­ 40 hp CT, 40 ­ 50 hp VT 480V, 75 ­ 125 hp CT, 100 ­ 150 hp VT 575V, 50 ­ 75 hp CT, 60 ­ 100 hp VT 480V, 200 ­ 250 hp VT, 150 ­ 200 hp CT 575V, 100 ­ 150 hp CT, 150 ­ 200 hp VT Dimensions in Inches (mm) A A2 B C 0.8 (20) 1.2 (30) 1.2 (30) 3.1 (80) 3.1 (80) 2.0 (50) -- -- -- 0.8 (20) 0.8 (20) 0.8 (20) 3.1 (80) D 3.9 (100) 2.0 (50) 4.7 (120) 2.4 (60) 6.3 (160) 3.1 (80) 11.8 (300) 11.8 (300) 15.7 (400) 3.9 (100) 7 -- 8 9 5.9 (150) 3.1 (80) -- 3.1 (80) 7.9 (200) 9.8 (250) 13.8 (350) Dimensions represent the minimum clearance needed when mounting a SVX9000. See Figure 2-1 below. A = clearance around the SVX9000. A2 = clearance needed to change the fan without disconnecting the motor cables. B = distance between adjacent SVX9000s or between the SVX9000 and an enclosure wall. C = clearance above the SVX9000. D = clearance below the SVX9000. Minimum clearance below the SVX9000 needed to change the fan. C B A A2 A A2 D B Figure 2-1: Mounting Space Requirements. If several units are mounted above each other, the clearance between the drives should equal C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit. MN04003002E For more information visit: www.eatonelectrical.com 2-1 SVX9000 AF Drive User Manual April 2004 Environmental Requirements Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for any storage or operating situation. Table 2-2 specifies the minimum airflow required in the area where the drive will be mounted. Table 2-2: Cooling Airflow Requirements Drive Type 230V, 3/4 ­ 3 hp CT 480V, 1 ­ 5 hp CT 230V, 5 ­ 7-1/2 hp CT 480V, 7-1/2 ­ 15 hp CT 230V, 10 ­ 15 hp CT 480V, 20 ­ 30 hp CT 575V, 2 ­ 25 hp CT 230V, 20 ­ 30 hp CT 480V, 40 ­ 60 hp CT 575V, 30 ­ 40 hp CT 480V, 75 ­ 125 hp CT 575V, 60 ­ 75 hp CT 480V, 150 ­ 200 hp CT 575V, 100 ­ 150 hp CT Cooling Air Required 41 cfm (70 m3/h) 112 cfm (190 m3/h) 250 cfm (425 m3/h) 250 cfm (425 m3/h) 383 cfm (650 m3/h) 765 cfm (1300 m3/h) Standard Mounting Instructions 1. Measure the mounting space to ensure that it allows for the minimum space surrounding the drive. Drive dimensions are in Appendix A. 2. Make sure the mounting surface is flat and strong enough to support the drive, is not flammable, and is not subject to excessive motion or vibration. 3. Ensure that the minimum airflow requirements for your drive are met at the mounting location. 4. Mark the location of the mounting holes on the mounting surface, using the template provided on the cover of the cardboard shipping package. 5. Using fasteners appropriate to your drive and mounting surface, securely attach the drive to the mounting surface using all 4 screws or bolts. 2-2 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Chapter 3 -- Power Wiring Guidelines To ensure proper wiring, use the following guidelines: Use heat-resistant copper cables only, +75°C or higher. The input line cable and line fuses must be sized in accordance with the rated input current of the unit. See Tables 3-2 and 3-5. Consistent with UL listing requirements, for maximum protection of the SVX9000 drive, UL recognized fuses type RK5 should be used for 480V and 230V ratings. If the motor temperature sensing is used for overload protection, the output cable size may be selected based on the motor specifications. If three or more shielded cables are used in parallel for the output on the larger units, every cable must have its own overload protection. Avoid placing the motor cables in long parallel lines with other cables. If the motor cables run in parallel with other cables, note the minimum distances between the motor cables and other cables given in Table 3-1 below: Table 3-1: Cable Spacings Minimum Distance Between Cables in Feet (m) 1 (0.3) 3.3 (1.0) Cable in Feet (m) 164 (50) 656 (200) The spacings of Table 3-1 also apply between the motor cables and signal cables of other systems. The maximum length of the motor cables is as follows: ­ 1 ­ 2 hp, 230V units, 328 ft. (100m) ­ All other hp units, 984 ft. (300m) The motor cables should cross other cables at an angle of 90 degrees. If conduit is being used for wiring, use separate conduits for the input power wiring, the output power wiring, the signal wiring and the control wiring. MN04003002E For more information visit: www.eatonelectrical.com 3-1 SVX9000 AF Drive User Manual April 2004 UL Compatible Cable Selection and Installation Use only copper wire with temperature rating of at least 75°C. Table 3-2: Cable and Fuse Sizes ­ 230V Ratings hp 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 Frame Size FR4 Il (A) 4.8 6.6 7.8 11 17.5 25 31 48 61 72 87 Fuse (A) 10 10 10 15 20 30 40 60 80 100 110 Wire Size Power 14 14 14 12 10 8 8 4 2 2 1/0 Ground 14 14 14 14 10 8 8 6 6 6 4 Terminal Size Power 12 ­ 16 12 ­ 16 12 ­ 16 12 ­ 16 8 ­ 16 8 ­ 18 0 ­ 14 0 ­ 14 0 ­ 14 0 ­ 14 0 ­ 14 Ground 14 ­ 16 14 ­ 16 14 ­ 16 14 ­ 16 8 ­ 16 8 ­ 16 2 ­ 10 2 ­ 10 00 ­ 10 00 ­ 10 00 ­ 10 FR5 FR6 FR7 UL recognized type RK. Based on a maximum environment of 104°F (40°C). Table 3-3: Cable and Fuse Sizes ­ 480V Ratings hp 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Frame Size FR4 Il (A) 3.3 4.3 5.6 7.6 12 16 23 31 38 46 61 72 87 105 140 170 205 261 300 385 460 Fuse (A) 10 10 10 10 15 20 30 35 50 60 80 100 110 125 175 200 250 350 400 450 600 Wire Size Power 14 14 14 14 12 10 8 8 6 4 2 2 1/0 2/0 4/0 300 350MCM 2x250MCM 2x250 2x300 2x400 Ground 14 14 14 14 12 10 8 8 8 6 6 6 4 2 1/0 2/0 3/0 3/0 300MCM 300MCM 300MCM Terminal Size Power 12 ­ 16 12 ­ 16 12 ­ 16 12 ­ 16 8 ­ 16 8 ­ 16 8 ­ 16 0 ­ 14 0 ­ 14 0 ­ 14 0 ­ 14 0 ­ 14 0 ­ 14 3/0 ­ 4 350MCM ­ 3/0 350MCM ­ 3/0 350MCM ­ 2x3/0 350MCM ­ 2x3/0 600MCM 600MCM 600MCM Ground 14 ­ 16 14 ­ 16 14 ­ 16 14 ­ 16 8 ­ 16 8 ­ 16 8 ­ 16 2 ­ 10 2 ­ 10 2 ­ 10 2/0 ­ 10 2/0 ­ 10 2/0 ­ 10 3/0 ­ 4 3/0 ­ 4 3/0 ­ 4 3/0 ­ 4 3/0 ­ 4 600MCM 600MCM 600MCM FR5 FR6 FR7 FR8 FR9 FR10 UL recognized type RK. Based on a maximum environment of 104°F (40°C). 3-2 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Table 3-4: Cable and Fuse Sizes ­ 575V Ratings hp 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 FR7 FR8 Frame Size FR6 Il (A) 3.3 4.5 7.5 10 13.5 18 22 27 34 41 52 62 80 100 125 144 208 261 325 Fuse (A) 10 10 10 15 20 30 35 40 50 60 80 100 125 175 200 250 350 450 500 Wire Size Power 14 14 14 12 10 10 8 8 6 4 2 1 1/0 3/0 4/0 350 2x250 2x300 2x350 Ground 14 14 14 14 12 10 8 8 8 6 6 6 6 6 2 1/0 300MCM 300MCM 300MCM Terminal Size Power 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 14 ­ 0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 2x3/0 ­ 350MCM 2x3/0 ­ 350MCM 600MCM 600MCM 600MCM Ground 14 ­ 2 14 ­ 2 14 ­ 2 14 ­ 2 14 ­ 2 14 ­ 2 14 ­ 2 14 ­ 2 10 ­ 0 10 ­ 0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 4 ­ 3/0 600MCM 600MCM 600MCM FR9 FR10 UL recognized type RK. Based on a maximum environment of 104°F (40°C). Table 3-5: Maximum Symmetrical Supply Current Product 3/4 ­ 30 hp 1-1/2 ­ 200 hp Voltage 230 480 Maximum RMS Symmetrical Amperes on Supply Circuit 100,000A 100,000A Table 3-6: Power Connection Tightening Torque Rating 230V, 3/4 ­ 3 hp 480V, 1 ­ 5 hp Frame Tightening Torque Tightening Torque Size (in-lbs) (Nm) FR4 5 5 13 13 35 35 35 85 85 85 340/187 340/187 340/187 340/187 0.6 0.6 1.5 1.5 4 4 4 10 10 10 40/22 40/22 40/22 40/22 230V, 5 ­ 7-1/2 hp FR5 480V, 7-1/2 ­ 15 hp 230V, 10 ­ 15 hp 480V, 20 ­ 30 hp 575V, 2 ­ 25 hp 230V, 20 ­ 30 hp 480V, 40 ­ 60 hp 575V, 30 ­ 40 hp 480V, 75 ­ 125 hp 575V, 50 ­ 75 hp FR6 FR7 FR8 480V, 150 ­ 200 hp FR9 575V, 100 ­ 175 hp The isolation standoff of the bus bar will not withstand the listed tightening torque. Use a wrench to apply a counter torque when tightening. MN04003002E For more information visit: www.eatonelectrical.com 3-3 SVX9000 AF Drive User Manual April 2004 Installation Instructions 1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-7. Ground Ground A1 C1 A2 C2 B1 D1 B2 D2 Power Motor Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths Cable Stripping Lengths for Power and Motor Cables Table 3-7: Power and Motor Cable Stripping Lengths Product hp 3/4 ­ 3 1­5 Voltage 230V 480V Frame Size FR4 FR5 FR6 Power Wiring in Inches (mm) A1 0.59 (15) 0.79 (20) 0.79 (20) 0.98 (25) 1.10 (28) 1.10 (28) B1 1.38 (35) 1.57 (40) 3.54 (90) 4.72 (120) 9.45 (240) 11.61 (295) C1 0.39 (10) 0.39 (10) 0.59 (15) 0.98 (25) 1.10 (28) 1.10 (28) D1 0.79 (20) 1.18 (30) 2.36 (60) 4.72 (120) 9.45 (240) 11.61 (295) Motor Wiring in Inches (mm) A2 0.28 (7) 0.79 (20) 0.79 (20) 0.98 (25) 1.10 (28) 1.10 (28) B2 1.97 (50) 2.36 (60) 3.54 (90) 4.72 (120) 9.45 (240) 11.61 (295) C2 0.28 (7) 0.39 (10) 0.59 (15) 0.98 (25) 1.10 (28) 1.10 (28) D2 1.38 (35) 1.57 (40) 2.36 (60) 4.72 (120) 9.45 (240) 11.61 (295) 5 ­ 7-1/2 230V 7-1/2 ­ 15 480V 10 ­ 15 20 ­ 30 2 ­ 25 20 ­ 30 40 ­ 60 30 ­ 40 75 ­ 125 50 ­ 75 230V 480V 575V 230V 480V 575V 480V 575V FR7 FR8 FR9 150 ­ 200 480V 100 ­ 300 575V 3-4 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 2. Locate the plastic bag containing the wiring plate. Figure 3-2: Wiring Plate 3. If conduit is being used, attach the wiring plate to drive then conduit. 4. Pass the motor and input power wires/cables through the holes of the wiring plate. 5. Connect the input power and motor and control wires to their respective terminals according to the wiring diagrams in the section marked "Standard Wiring Diagrams and Terminal Locations" on Page 3-7. 6. If an optional external brake resistor is used, connect its cable to the appropriate terminals. See "Standard Wiring Diagrams and Terminal Locations." 7. If shielded cable is used, connect the shields of the input line power cable and the motor cable to the ground terminals of the SVX9000 drive, the motor and the line power supply. Figure 3-3: Ground Terminal Locations 8. If shielded cable is not used, check the connection of the ground cable to the motor, the SVX9000 drive and the input line power terminals marked with . MN04003002E For more information visit: www.eatonelectrical.com 3-5 SVX9000 AF Drive User Manual April 2004 9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped between the frame and the wiring plate. 10. Insert the rubber grommets supplied into the wiring plate holes that have not been used, as illustrated in Figure 3-4. Figure 3-4: Cable Protection Plate 3-6 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Standard Wiring Diagrams and Terminal Locations The following wiring diagrams show the line and motor connections of the frequency converter. Power Board 230V 480V 575V 3/4 - 15 hp 1 - 30 hp 2 - 25 hp Control Board L1 L2 L3 DC- DC+/ R+ R- U V W Note: Integrated Brake Chopper Circuit Not Included on 575V units. BR Option L1 L2 L3 See Note M 3~ Figure 3-5: Principle Wiring Diagram of SVX Power Unit, FR4 to FR5 and FR6 Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information. MN04003002E For more information visit: www.eatonelectrical.com 3-7 SVX9000 AF Drive User Manual April 2004 Power Board 230V 480V 575V 20 - 30 hp 40 - 125 hp 30 - 75 hp Control Board RFI Filter L1 L2 L3 DC+/ R+ DCBR Option R- U V W L1 L2 L3 See Note Note: Integrated Brake Chopper Circuit Not Included on 575V units. M 3~ Figure 3-6: Principle Wiring Diagram of SVX Power Unit, FR6, FR7 and FR8 Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information. 3-8 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Power Board 480V 575V 150 - 350 hp 100 - 300 hp Control Board RFI Filter L1 L2 L3 DC+/ R+ DCBR Option R- U V W L1 L2 See Note L3 M 3~ Figure 3-7: Principle Wiring Diagram of SVX Power Unit, FR9 to FR10 The dotted lines refer to components present in FR9 but not in FR10. Note: When using a 1-phase supply, for units rated for such, connect the input power to terminals L1 and L2. Consult Eaton Electrical for more information. MN04003002E For more information visit: www.eatonelectrical.com 3-9 SVX9000 AF Drive User Manual April 2004 Power and Motor Wiring Terminal Photos 230V, 3/4 ­ 3 hp 480V, 1 ­ 5 hp Frame Size: FR4 Figure 3-8: FR4 Power and Motor Wiring Terminals 3-10 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 230V, 5 ­ 7-1/2 hp 480V, 7-1/2 ­ 15 hp Frame Size: FR5 Figure 3-9: FR5 Power and Motor Wiring Terminals MN04003002E For more information visit: www.eatonelectrical.com 3-11 SVX9000 AF Drive User Manual April 2004 230V, 10 ­ 15 hp 480V, 20 ­ 30 hp 575V, 2 ­ 25 hp Frame Size: FR6 Figure 3-10: FR6 Power and Motor Wiring Terminals 3-12 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 230V, 20 ­ 30 hp 480V, 40 ­ 60 hp 575V, 30 ­ 40 hp Frame Size: FR7 Figure 3-11: FR7 Power and Motor Wiring Terminals MN04003002E For more information visit: www.eatonelectrical.com 3-13 SVX9000 AF Drive User Manual April 2004 Supplied only when Brake Chopper included with Drive. { 480V, 75 ­ 125 hp 575V, 50 ­ 75 hp Frame Size: FR8 Figure 3-12: FR8 Power and Motor Wiring Terminals 3-14 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 480V, 150 ­ 200 hp 575V, 100 ­ 175 hp Frame Size: FR9 Figure 3-13: FR9 Power and Motor Wiring Terminals MN04003002E For more information visit: www.eatonelectrical.com 3-15 SVX9000 AF Drive User Manual April 2004 Checking the Cable and Motor Insulation 1. Check the motor cable insulation as follows: Disconnect the motor cable from terminals U, V and W of the SVX9000 and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor. The insulation resistance must be >1 M. 2. Check the input power cable insulation as follows: Disconnect the input power cable from terminals L1, L2 and L3 of the SVX9000 and from the utility line feeder. Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor. The insulation resistance must be >1 M. 3. Check the motor insulation as follows: Disconnect the motor cable from the motor and open any bridging connections in the motor connection box. Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1000V. The insulation resistance must be >1 M. 3-16 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Chapter 4 -- Control Wiring General Information The control unit of the SVX9000 consists of the control board and various option boards that plug into the five slot connectors (A to E) of the control board. Galvanic isolation of the control terminals is provided as follows: The control connections are isolated from power, and the GND terminals are permanently connected to ground. The digital inputs are galvanically isolated from the I/O ground. The relay outputs are double-isolated from each other at 300V AC. Option Board General Information The SVX9000 series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive's control unit is designed to accept a total of five option boards. Option boards are available for normal analog and digital inputs and outputs, communication and additional application-specific hardware. The SVX9000 factory installed standard option board configuration includes an A9 I/O board and an A2 relay output board, which are installed in slots A and B. For information on additional option boards, see the 9000X Series Drives Option Board User Manual. B A C D E Figure 4-1: Option Board Slots MN04003002E For more information visit: www.eatonelectrical.com 4-1 SVX9000 AF Drive User Manual April 2004 Control Wiring Guidelines Wire the control terminals using the following guidelines: The control wires shall be at least AWG 20 (0.5 mm2) shielded cables. The maximum wire size is AWG 14 (2.5 mm2) for the relay terminals and AWG 16 (1.5 mm2) for all other terminals. The tightening torques for the option board terminals are listed in Table 4-1. Table 4-1: Tightening Torques of Terminals Tightening Torque Terminal Screw Relay and thermistor terminals (M3 screw) Other terminals (M2.6 screw) in-lbs 4.5 2.2 Nm 0.5 0.25 Control Wiring Instructions Table 4-2: Control Wiring Instructions 1. Unlock the bottom cover by turning the locking screw 90 degrees counterclockwise. 2. Remove the bottom cover by rotating the cover towards you on the base hinges, then lifting the cover away from the base. 4-2 For more information visit: www.eatonelectrical.com MN04003002E SVX9000 AF Drive User Manual April 2004 Table 4-2: Control Wiring Instructions (Continued) 3. Wire the control terminals following the details for the specific option boards shown on the following pages. Note: Note for ease of access, the option board terminal blocks can be unplugged for wiring. Control Wiring Details Wiring Option Board A9 Basic I/O Board A9 +10Vref AI1+ GND AI2+ AI224Vout GND DIN1 DIN2 DIN3 CMA 1 2 3 4 5 6 7 8 9 10 11 24V GND Input Reference (Current) Control Voltage Output Input Reference (Voltage) 24Vout 12 GND DIN4 DIN5 DIN6 CMB AO1+ AO1DO1 13 14 15 16 17 18 19 20 24V GND 0 (4)/20 mA RL<500 + V<+48V I<50 mA Indicates Connections for Inverted Signals Figure 4-2: Option Board A9 Wiring Diagram MN04003002E For more information visit: www.eatonelectrical.com 4-3 SVX9000 AF Drive User Manual April 2004 Table 4-3: Option Board A9 Terminal Descriptions Terminal 1 2 3 +10 Vref AI1+ GND Signal Reference voltage Analog input, voltage Analog input common Description and Parameter Reference Maximum current 10 mA Default: 0 ­ +10V (Ri = 200 k) -10V to +10V (joystick control) 0 ­ 20 mA (Ri = 250 ) Select V or mA with jumper block X1 (Figure 4-3) Differential input if not connected to ground; allows ±20V differential mode voltage to GND Default: 0 ­ 20 mA (Ri = 250 ) 0 ­ +10V (Ri = 200 k) -10V to +10V (joystick control) Select V or mA with jumper block X2 (Figure 4-3) Differential input if not connected to ground; allows ±20V differential mode voltage to GND ±15%, 250 mA (all boards total); 150 mA (max. current from single board); Can be used as external power backup for the control (and fieldbus); Galvanically connected to terminal #12 Ground for reference and controls; Galvanically connected to terminals #13, 19 Ri = min. 5 k 4 5 AI2+ Analog input GND/AI2- Analog input common 6