READ AND SAVE THESE INSTRUCTIONS 1895 TM ® TM Model No. CF1AB01 CF1WB01 CF1PW01 DATE CODE: The date code of this fan may be found on the box, stamped in ink on a white label. You should record this data above and keep it in a safe place for future use. Max. Weight: 27.0 Lbs. With Blades ® CORNERSTONETM Series Ceiling Fan Owner's Manual Part No. F40BP72500002 Form No. BP7250-2 ! WARNING WARNING: To avoid fire, shock, and serious personal injury, follow these instructions. Safety Instructions 1. Read your owner's manual carefully and keep it for future reference. 2. Before servicing or cleaning unit, switch power off at service panel and lock service panel disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a warning device, such as a tag, to the service panel. 3. Be careful of the fan and blades when cleaning, painting, or working near the fan. Always turn off the power to the ceiling fan before servicing. 4. Do not put anything into the fan blades while they are turning. 5. Do not operate reversing switch until fan blades have come to a complete stop. Additional Safety Instructions for Installation 1. To avoid possible shock, be sure electricity is turned off at the fuse box before wiring, and do not operate fan without blades. 2. All wiring must satisfy National and Local Electrical Codes. Use the National Electrical Code if Local Codes do not exist. The ceiling fan must be grounded as a precaution against possible electrical shock. Electrical installation should be made or approved by a licensed electrician. 3. The outlet box and joist must be securely mounted and capable of reliably supporting at least 50 pounds. Use only U.L. outlet boxes listed as acceptable for fan support, and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for support of light fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt. 4. The downrod furnished with the fan provides the minimum recommended floor to fan blade clearance for an 8 foot ceiling. 5. The fan must be mounted with the fan blades at least 7 feet from the floor to prevent accidental contact with the fan blades. 6. Follow the recommended instructions for the proper method of wiring your ceiling fan. If you do not know enough about electrical wiring, have your fan installed by a licensed electrician. WARNING: To avoid fire, shock or injury, do not use an Emerson or any other brand of control not specifically approved for this fan. WARNING: This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson. Substitution of parts or accessories not designated for use with this product by Emerson could result in personal injury or property damage. WARNING: To Reduce the risk of personal injury, do not bend the blade flange when installing the blade flanges, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades. This Manual Is Designed to Make it as Easy as Possible for You to Assemble, Install, Operate and Maintain Your Ceiling Fan Tools Needed for Assembly One Phillips head screwdriver Five wire connectors (supplied) One stepladder One wire stripper Installed Wire Length Up to 50 ft. 50-100 ft. ! Wire Size A.W.G. 14 12 MATERIALS Wiring outlet box and box connectors must be of type required by the local code. The minimum wire would be a 3-conductor (2-wire with ground) of the following size: 2 WARNING Before assembling your ceiling fan, refer to section on proper method of wiring your fan (page 7). If you feel you do not have enough wiring knowledge or experience, have your fan installed by a licensed electrician. Unpacking Instructions For your convenience, check-off boxes are provided next to each step. As each step is completed, place a check mark in the box. This will insure that all steps have been completed and will be helpful in finding your place should you be interrupted. ! NOTE: Before discarding packaging material, be certain all parts have been removed. FAN MOTOR AND HOUSING ASSEMBLY MOTOR COVER WARNING HANGER BALL/ DOWNROD ASSEMBLY HANGER BRACKET BLADE FLANGES (2-BLADE VERSION) CEILING COVER TRIM BLADE FLANGES (4-BLADE VERSION) CEILING COVER UPPER COVER TRIM LOWER TRIM ASSEMBLY 18" DOWNROD DOWNROD TRIM Do not install or use fan if any part is damaged or missing. Call Toll-Free: 1-800-654-3545 ! LOOSE PARTS BAG WARNING This product is designed to use only those parts supplied with this product and/or any accessories designated specifically for use with this product by Emerson Company. Substitution of parts or accessories not designated for use with this product by Emerson Company could result in personal injury or property damage. 1. Open styrofoam unit containing fan. Remove top half of styrofoam unit. Remove parts and check to see that you have received the following: a. Fan motor and housing assembly b. One motor cover c. One ceiling cover d. One ceiling cover trim e. Four blade flanges (14°) f. Two blade flanges (20°) g. One hanger ball/downrod assembly h. One 18" downrod i. One downrod trim j. One decorative bulb k. One hanger bracket l. One upper cover trim m.One lower trim assembly n. One loose parts bag containing: 1. One setscrew 2. One setscrew wrench 3. Nine 10-32 x 5/8" oval head screws 4. Two 1" threaded studs 5. Two 1-1/4" threaded studs 6. Four knurled knobs 7. Four lockwashers 8. Five wire connectors 9. Seven 8-32 x 1/2" screws 10. One pull chain pendant and coupling 11. One hairpin clip 12. One clevis pin 13. Twenty-one 10-32 x 3/8" pan head screws 14. Twenty-one flat washers NOTE: Place the parts from the loose parts bags in small containers to keep them from being lost. If any parts are missing, contact your local retailer or catalog outlet for replacement before proceeding. DOWNROD TRIM BULB General Information Your Cornerstone ceiling fan comes with two sets of blade flanges. One set (consisting of two flanges) allows you to use your fan with two blades, as the original 1895 Ceiling Fan was configured. The other set (consisting of four flanges) allows you to use your fan with four blades. Both sets of flanges, and the fan blades you selected, are patterned after the original 1895 Ceiling Fan. If your ceiling is nine feet or higher, you may use the 18-inch downrod, along with the downrod trim and decorative bulb, to further enhance the 1895 ceiling fan look. 3 Assembly Instructions 1. Remove the fan motor and housing assembly from styrofoam packaging and position it so that the top of the motor is facing you. 2.Remove the hanger ball from the downrod by loosening the setscrew in the hanger ball until the ball falls freely down the downrod (Figure 1). Remove the pin from the downrod, then remove the hanger ball. Retain the pin and hanger ball for reinstallation in step 9. PIN HANGER BALL DOWNROD ! WARNING It is critical that the clevis pin in the motor coupling is properly installed and the setscrew securely tightened. Failure to verify that the pin and setscrew are properly installed (as shown in Figure 3) could result in the fan falling. SETSCREW 5. Install the setscrew (supplied) in the motor coupling (Figure 3). While pulling up on the downrod, tighten the setscrew using the setscrew wrench (supplied). NOTE: The setscrew must be properly installed as described above, or fan wobble could result. MOTOR LEADS (BLACK, WHITE, AND BLUE) DOWNROD FAN MOTOR AND HOUSING ASSEMBLY SETSCREW WRENCH Figure 1 3. Separate, untwist and unkink the three motor leads. Route the motor leads through the downrod and seat the downrod in the motor coupling (Figure 2). NOTE: If your ceiling height is nine feet or higher, you may use the 18-inch downrod, along with the downrod trim and decorative bulb. If your ceiling height is between eight and nine feet, you must use the shorter 4-1/2" downrod. Figure 3 DOWNROD HAIRPIN CLIP SETSCREW MOTOR COUPLING CLEVIS PIN WHITE LEAD CONNECTED BROWN LEADS HAIRPIN CLIP CONNECTED RED LEADS DOWNROD CLEVIS PIN MOTOR COUPLING 6. Screw two 1" threaded studs (supplied) into the motor (Figure 4). Leave approximately 7/8" of the stud extending above the motor. Slide the motor cover over the downrod and rotate the cover until the threaded studs protrude; install two lockwashers and knurled knobs (supplied) to secure the cover. NOTE: Make sure the connected red leads, the connected brown leads, and the white lead are completely inside the motor cover and not pinched between the motor cover and the motor. KNURLED KNOB LOCKWASHER MOTOR COVER Figure 2 1" THREADED STUD 7/8" 4. Align the clevis pin holes in the downrod with the holes in the motor coupling. Install the clevis pin and secure with the hairpin clip (Figure 3). (Pin and clip are supplied in loose parts bag.) The clevis pin must go through the holes in the motor coupling and the holes in the downrod. Push the straight leg of the hairpin clip through the hole near the end of Figure 4 the clevis pin until the curved portion of the hairpin clip snaps around the clevis pin. The hairpin clip must be properly installed to prevent the clevis pin from working loose. Pull up on the downrod to make sure the clevis pin is properly installed. 4 MOTOR 7. If you have installed the 18" DOWNROD 18" downrod, install the downrod trim and GROMMET decorative bulb as DECORATIVE follows (Figure 5). Slide BULB the decorative trim (grommet-end first) over the downrod and seat GROMMET the grommet firmly against the motor cover. DOWNROD Then slide the TRIM decorative bulb (oriented as shown) GROMMET over the downrod, being certain that the downrod MOTOR COVER trim seats in the bottom grommet of the decorative bulb. Figure 5 8. Position the ceiling cover trim and the ceiling cover over the downrod. Be sure the cover is oriented correctly, with the large opening at the top (Figure 5). 9. Reinstall the hanger ball on the downrod (Figure 6) as follows. Route the motor leads through the hanger ball and slide the hanger ball over the downrod. Install the pin through the holes at top of the downrod and slide the hanger ball up the downrod, aligning the ball so the pin is captured in the groove in the top of the hanger ball. Pull the hanger ball up tight against the pin and securely tighten the setscrew in the hanger ball. A loose setscrew could create fan wobble. 12. Use the holes in the square recesses in the motor hub marked with "4" and install the blade assemblies in accordance with Steps 13 or 14. 13. FOUR-BLADE VERSION. Attach one blade assembly to the motor hub using two 10-32 x 5/8" oval head screws (supplied) (Figure 8). Do not tighten completely at this time. Install remaining blade assemblies in the same way. Gently snug all flange screws to the motor hub, working around the hub in a clockwise sequence. Next, securely tighten all flange screws, again working in a clockwise sequence. Failure to follow this procedure could result in fan wobble. 14° FOUR-BLADE FLANGE 10-32 x 5/8" OVAL HEAD SCREWS (2 PER BLADE FLANGE) Figure 8 MOTOR HUB 14. TWO-BLADE VERSION. Attach one blade assembly to the motor hub using four 10-32 x 5/8" oval head screws (supplied) (Figure 9). Install the other blade assembly in the same manner. Gently snug all flange screws to the motor hub. Make sure the ends of the flanges are engaged, then securely tighten all flange screws, working in a clockwise sequence. PIN HANGER BALL DOWNROD 20° TWO-BLADE FLANGE Figure 6 10. The fan comes with blue, black and white leads that are 80" long. Before installing fan, measure up approximately 6 to 9-inches above the ball/ downrod assembly. Cut off excess leads and strip back insulation 1/2-inch from end of leads. 11. Use five 10-32 x 3/8" pan head screws and flat washers (supplied) to secure the flange to the blade (Figure 7). Repeat for the remaining blade(s). 10-32 x 3/8" PAN HEAD SCREW (5) FLAT WASHER (5) BLADE 10-32 x 5/8" OVAL HEAD SCREWS (4 PER BLADE FLANGE) Figure 9 ! MOTOR HUB WARNING To reduce the risk of personal injury, do not bend the blade flanges when installing the flanges, balancing the blades or cleaning the fan. Do not insert foreign objects between rotating fan blades. BLADE FLANGE 15. Turn fan assembly over so the bottom is oriented up. Partially install two 8-32 x 1/2" screws (supplied) in the switch housing assembly (Figure 10). Slip the speed control switch chain through the hole in the upper cover trim, then position the cover trim on the switch housing assembly so that the two screws protrude through the key hole slots in the cover trim. Turn the cover trim fully clockwise and then securely tighten the two 8-32 x 1/2" screws. 5 Figure 7 SWITCH HOUSING ASSEMBLY How to Hang Your Ceiling Fan UPPER COVER TRIM ! WARNING TURN The fan must be hung with at least 7' of c ...