User manual FAGOR 8025 M

CNC 8025 GP, M, MS New Features (Ref. 0107 in) ERRORS FOUND IN THE INST ALLATION MANUAL (REF. 9707) Appendix "F" page 10. P621(7) It is wrong, it should say: P621(7) The M06 function executes the M19 function (0=Yes, 1=No) Appendix "G" page 20. P621(7) It is wrong, it should say: P621(7) The M06 function executes the M19 function (0=Yes, 1=No) MODIFICATIONS TO THE INSTALLATION MANUAL (REF. 9707) Comparison table xii. Technical description. Inputs/Outputs. Feedback inputs for rotary axes, it should say: W (GP), Comparison table xii. Technical description. Axis control. GP Electronic threading. It should say Comparison table xii. Technical description. Others. Add fields GP Open loop motors without servodrives................................x Laser machines...................................................................... JIG Grinders........................................................................... M x x M x MG x x MS x x MG x MS x W (M), W (MG), W V (MS) Section 3.3.3 (chapter 3 page 15). P612(6). Another example: Having a Fagor electronic handwheel (25 lines/turn) set as follows: P612(3) = 0 Millimeters P612(4) = 0 and P612(5) = 0 Resolution: 0.001 mm. P612(6) = 0 Multiplication factor x4 Depending on the position of the MFO switch (Manual Feedrate Override) the selected axis will move: Position 1 1 x 25 x 4 = 0.100 mm per turn Position 10 10 x 25 x 4 = 1.000 mm per turn Position 100 100 x 25 x 4 = 10.000 mm per turn MODIFICATIONS TO THE PROGRAMMING MANUAL (REF. 9701) Section 6.30.4 (page 128). G76 Automatic block generation If the new program to be created is to be sent to a PC (G76 N), the DNC communication must be enabled and, at the PC, the "program management" "Digitizing Reception" option must be selected. If it is not, the CNC will issue error 56. -2- Version 7.1 1. (July 1996) EXPANSION OF THE INTEGRATED PLC RESOURCES 1.1 INPUTS 1.1.1 AXIS BEING HOMED (REFERENCED) Input I88 indicates whether a home search is taking place and inputs I100, I101, I102, I103 and I104 indicates which axis is being homed. I88 I100 I101 I102 I103 I104 Indicates whether any axis is being homed (0=No / 1=Yes) Indicates whether the X axis is being homed (0=No / 1=Yes) Indicates whether the Y axis is being homed (0=No / 1=Yes) Indicates whether the Z axis is being homed (0=No / 1=Yes) Indicates whether the W axis is being homed (0=No / 1=Yes) Indicates whether the V axis is being homed (0=No / 1=Yes) 1.1.2 AXIS MOVING DIRECTION Inputs I42, I43, I44, I45 and I46 will show, at all times, the moving direction of each axis. I42 I43 I44 I45 I46 Indicates the moving direction of the X axis (0=Positive / 1=negative) Indicates the moving direction of the Y axis (0=Positive / 1=negative) Indicates the moving direction of the Z axis (0=Positive / 1=negative) Indicates the moving direction of the W axis (0=Positive / 1=negative) Indicates the moving direction of the V axis (0=Positive / 1=negative) 1.2 1.2.1 OUTPUTS ENABLING THE CYCLE-START KEY VIA PLCI With this feature it is possible to set the treatment of the [CYCLE START] of the CNC via PLCI. Machine parameter "P627(7)" indicates whether this feature is available or not. P627(7) = 0This feature is not available. P627(7) = 1This feature is available. When using this feature, the way the CNC handles the [CYCLE START] key depends on the status of PLCI output O25 (CYCLE START ENABLE). O25 = 0 O25 = 1 The CNC ignores both the [CYCLE-START] key and the external [CYCLE-START] signal. The CNC takes into account both the [CYCLE-START] key and the external [CYCLE-START] signal. 1.2.2 TRAVEL LIMITS SET VIA PLCI With this feature, the travel limits of the axes may be set via PLCI. Machine parameter "P627(7)" indicates whether this feature is available or not. P627(7) = 0This feature is not available. P627(7) = 1This feature is available. To set the travel limits for each axis, use the following outputs: O52 / O53 O54 / O55 O56 / O57 O58 / O59 O60 / O61 Positive / negative X axis limits Positive / negative Y axis limits Positive / negative Z axis limits Positive / negative W axis limits Positive / negative V axis limits When the PLCI activates one of this outputs while the axis is moving in the same direction, the CNC stops the axes and the spindle and it displays an axis-travel-limit-overrun error. -3- 1.2.3 DENYING ACCESS TO THE EDITOR MODE VIA PLCI P627(7) = 0This feature is not available. P627(7) = 1This feature is available. Machine parameter "P627(7)" indicates whether this feature is available or not. When using this feature, access to the editor mode at the CNC depends on the status of PLCI output O26, as well as on the current conditions (protected memory, number of the program to be locked). O26 = 0 O26 = 1 Free access to the editor mode (it is protected by current conditions). Denied access to the editor mode. 1.2.4 SPINDLE CONTROLLED VIA CNC OR VIA PLCI From this version on, the spindle analog output may be set either by the CNC or by the PLCI. Machine parameter "P627(7)" indicates whether this feature is available or not. P627(7) = 0This feature is not available P627(7) = 1This feature is available Setting the spindle analog output via PLCI To do this, use the combination: M1956 - R156. Register R156 sets the spindle analog output in units of 2.442 mV. (10 / 4095) R156 = 0000 1111 1111 1111 R156 = 0001 1111 1111 1111 R156 = 0000 0000 0000 0001 R156 = 0001 0000 0000 0001 (R1256=4095) (R1256=1) = 10V. = -10V. = 2.5 mV. = -2.5 mV. In order for the CNC to assume the value allocated to register R156, one must activate mark M1956 as described in the PLCI Manual (section 5.5.2. Writing internal CNC variables). Spindle controlled either by the CNC or by the PLCI The CNC may have two internal spindle analog outputs, that of the CNC itself and the one set by the PLCI. Use PLCI output O27 to "tell" the CNC which one of them to output. O27 = 0 O27 = 1 Spindle analog output set by the CNC itself. Spindle analog output set by the PLCI (combination: M1956-R156). 1.3 READING INTERNAL CNC VARIABLES From this version on, the PLCI and the PLC64 have access to more internal CNC information. With the PLCI, there is no need to activate a mark to access this information. The CNC itself updates this information at the beginning of each PLCI cycle scan. With the PLC 64, the corresponding mark must be consulted every time a CNC variable is to be checked. The CNC information now accessible is: Real S in rpm (REG119 at the PLCI, M1919 at the PLC64) Not to be mistaken with R112 which indicates the programmed Spindle speed (S). It is given in rpm and in hexadecimal format. Example: S 2487 R119= 967 Number of the block in execution (REG120 at the PLCI, M1920 at the PLC64) It is given in hexadecimal format. Example: N120 R120= 78 Code of the last key pressed (B0-7 REG121 at the PLCI, Not available at the PLC64) Not to be mistaken with register R118 which also indicates the code corresponding to the last key pressed, butWhen pressing a key, both registers have the same value; but data in R121 is only kept there for one cycle the scan whereas R118 keeps its value until another key is pressed . When pressing the same key several times, (for example: 1111): R121 will show code "1" four times (once per cycle scan). R118 will always show the same value, thus not being able to tell whether the "1" key has been pressed once or more times. The key codes are listed in the appendix of the PLCI manual. -4- Operating mode selected at the CNC (B8-11 REG121 at the PLCI, Not available at the PLC64) B8 0 0 0 0 0 0 0 0 1 1 B9 0 0 0 0 1 1 1 1 0 0 B10 0 0 1 1 0 0 1 1 0 0 B11 0 1 0 1 0 1 0 1 0 1 Automatic Single block Play-Back Teach-in Dry-Run JOG Editor Peripherals Tool Table and G functions Special modes Status of the miscellaneous "M" functions (REG122 at the PLCI, Not available at the PLC64) The status of each one of these functions is given by a bit and will appear as a "1" when active and "0" when inactive. B15 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 M19 M1 M30 M6 B4 M5 B3 M4 B2 M3 B1 M2 B0 M0 2. RETRACE FUNCTION. This feature is available on the following models: CNC-8025M CNC-8025MI CNC-8025MG CNC-8025MGI CNC-8025MS CNC-8025MSI Machine parameter "P627(6)" indicates whether this feature is available or not. P627(6) = 0 P627(6) = 1 This feature is not available This feature is available This function may be selected by the operator. To do this, activate: On models without PLCI: On modelswith PLCI: Operation: As the CNC executes motion blocks, it always stores the last 10 blocks already executed Whenever it executes a block containing an M,S,T type function, the machining conditions change and the CNC deletes those previously stored motion blocks. When the retrace function is activated, the block currently in execution is interrupted and the retrace process begins. First to the starting point of the current block and, then, to that of the previously stored program blocks. If all the stored blocks are executed, the CNC stops the machine until the retrace function is canceled. When this function is canceled, the CNC interrupts the current movement (if any) and it executes all the retraced blocks again. Once the interruption point is reached, the CNC resumes the execution of the program. pin 7 of connector A5. PLCI output O47 3. OPERATION WITH TWO MOTORS AND 3 AXES. Machine parameter "P627(8)" indicates whether this feature is available or not. P627(8) = 0This feature is not available. P627(8) = 1This feature is available. Operation: The CNC permits using 2 motors to move 3 axes with the following conditions: One of the axes shared by a motor must be the Z axis and the other one must be either the X or the Y axis. Only interpolations between the X and Y axes are possible. The Z axis cannot be interpolated with any other axis. It must be moved alone. Example: To move the tool from "X0 Y0 Z0" to "X20 Y20 Z20", The CNC will make this move in two steps. First, it will move the X and Y axes to X20 Y20 and, then, the Z axis to Z20. -5- 4. SPINDLE FOLLOWING ERROR DISPLAY WHILE IN M19 From this version on, when operating with spindle orient (M19), the CNC also shows the spindle following error on the screen corresponding to the following error in Automatic and Single block modes. The Following Error screen shows, in large characters, the amount of axis lag and, under it, the following information line. F 00000.0000 & 100 S 0000 % 100 T 00.00 S 0000.000 The last value of this line"S 0000.000" shows the amount of following error (lag) of the spindle when it operates in spindle orient mode (M19). 5. GANTRY AXES NOT MECHANICALLY SLAVED From this version on, depending on the setting of machine parameter "P629(8)", it is possible to work with two different types of Gantry axes. "P629(8)=0" Mechanically slaved Gantry Axes. As until now. When being homed, both axes behave as a single axis. The CNC takes into account only the parameter settings and feedback pulses of the main axis, the slaved one being just a follower of the main axis, Not-mechanically slaved Gantry axes. When being homed, the two axes behave as separate independent axes. First the main axis is homed and, then, the slaved one. "P629(8)=1" 6. SHEETMETAL FORMING MACHINES This feature is available on GP models. To enable it, set machine parameter "P626(7)=1". The CNC enables functions M98 and M99 to control the X axis positioning loop. Function M98 opens the X axis loop and M99 closes it. When the CNC executes an M30, it also closes the X axis positioning loop. When operating in jog mode, the CNC enables he following keys to control the X axis positioning loop: Executes an M98 opening the X axis loop. Executes an M98 opening the X axis loop. Executes an M98 closing the X axis loop. Version 7.2 1. SCREEN SAVER The screen saver function works as follows: (April 1997) After 5 minutes without pressing a key or without the CNC refreshing the screen, the screen goes blank. Press any key to restore the display. Machine parameter "P626(5)" indicates whether this feature is to be used or not. P626(5) = 0This feature is not being used. P626(5) = 1This feature is being used. 2. JOGGING FEEDRATE If while in JOG mode, the conditional input (block skip), pin 18 of connector I/O1, the CNC does not allow entering a new F value. Only the feedrate override (%) may be varied by means of the MFO switch. -6- 3. PARAMETRIC PROGRAMMING NEW FUNCTION: F34 . Function F34 returns the number of the tool being dealt with. P27=F34 Parameter P27 takes the value of the new tool being dealt with. This function must be used when working with a subroutine associated with the tool change. When using it outside that subroutine, function F34 returns the value of "100". Version 7.3 1. PLCI. Input I87 While the CNC is threading (G84), PLCI input I87 is set to "1". Note: Input I97 indicates rigid tapping. (March 1998) Version 7.4 (May 1999) 1. NEW MACHINE PARAMETER ASSOCIATED WITH THE M FUNCTIONS Machine parameter "P629(7)" indicates when the M3, M4, M5 functions are sent out while accelerating or decelerating the spindle. 2. CANCEL TOOL OFFSET DURING A TOOL CHANGE From this version on, it is possible to execute a "T.0" type block inside the subroutine associated with the tool to cancel the tool offset. This lets move to a particular position without the need for cumbersome calculations. Only the tool offset may be canceled (T.0) or modified (T.xx). The tool cannot be changed (Txx.xx) inside the subroutine associated with the tool. 3. DIVIDING FACTOR FOR FEEDBACK SIGNALS Parameters P631(8), P631(7), P631(6), P631(5) and P631(4) are used together with P604(8), P604(7), P604(6), P604(5) and P616(8) which indicate the multiplying factor to be applied to the feedback signals of the X, Y, Z, W, V axes respectively. X axis Y axis Z axis W axis V axis P604(8) P604(7) P604(6) P604(5) P616(8) P631(8) P631(7) P631(6) P631(5) P631(4) Indicate whether the feedback signals are divided (=1) or not (=0). P631(8)=0, P631(7)=0, P631(6)=0, P631(5)=0 and P631(4)=0 P631(8)=1, P631(7)=1, P631(6)=1, P631(5)=1 and P631(4)=1 They are not divided They are divided by two. Example: We wish to obtain a resolution of 0.01 mm with a squarewave encoders mounted on the X axis with 5mm pitch ballscrew Nr of pulses = ballscrew pitch / (Multiplying factor x Resolution) With P604(8)=0 & P631(8)=0 x4 multiplying factor Nr of pulses = 125 With P604(8)=1 & P631(8)=0 x2 multiplying factor Nr of pulses = 250 With P604(8)=0 & P631(8)=1 x2 multiplying factor Nr of pulses = 250 With P604(8)=1 & P631(8)=1 x1 multiplying factor Nr of pulses = 500 -7- Version 7.6 1. G75 AFFECTED BY FEEDRATE OVERRIDE (July 2001) From this version on, there is a new machine parameter indicating whether G75 is affected by the feedrate override or not. P631(1) = 0Not affected. It is always at 100%, like in previous versions. P631(1) = 1It is affected by the Feedrate override. 2. FEEDBACK FACTOR. From this version on, there is a new machine parameter to set the resolution of an axis having an encoder and a leadscrew. P819 Feedback factor for the X axis P820 Feedback factor for the Y axis P821 Feedback factor for the Z axis P822 Feedback factor for the W axis P823 Feedback factor for the V axis Values between 0 and 65534. The "0" value indicates that this feature is not being used. Use the following formula to calculate the "Feedback Factor" : Feedback factor = (Gear Ratio x Leadscrew pitch / Number of Encoder pulses) x 8.192 Examples: Gear Ratio Leadscrew pitch Encoder Feedback factor 1 5000 2500 16384 1 6000 2500 19660.8 2 6000 2500 39321.6 1 8000 2500 26214.4 (microns) (pulses/turn) The machine parameters only admit integer values and sometimes the "Feedback Factor" has decimals. In those cases, assign the integer part to the machine parameter and use the leadscrew compensation table to make up for the decimal part. The values to be entered in the table are calculated with the following formula: Leadscrew position = Leadscrew Error (microns) x Integer of feedback factor / decimals of the feedback factor For example: Gear ratio = 1 Leadscrew pitch = 6000 Encoder = 2500 Feedback factor = 19660.8 Machine parameter = 19660 For a leadscrew error of 20 microns Leadscrew position = 20 x 19660 / 0.8 = 491520 Going on with the calculation, we come up with the following table. Leadscrew position Leadscrew error P0 = -1966.000 P1 = -0.080 P2 = -1474.500 P3 = -0.060 P4 = -983.000 P5 = -0.040 P6 = -491.500 P7 = -0.020 P8 = 0 P9 = 0 P10 = 491.500 P11 = 0.020 P12 = 983.000 P13 = 0.040 P14 = 1472.500 P15 = 0.060 P16 = 1966.000 P17 = 0.080 3. NEW MODEL From this version on, the new model MLI is now available. It offers the same features as the MGI model and it is sold together with the motors and ACS drives.. Headquarters (SPAIN): Fagor Automation S. Coop. Bº San Andrés s/n, Apdo. 144 20500 Arrasate - Mondragón Tel: +34-943-719200 Fax: +34- 943-791712 +34-943-771118 (Service Dept.) www.fagorautomation.com E-mail: info@fagorautomation.es -8- FAGOR 8025/8030 CNC Models: M, MG, MS, GP OPERATING MANUAL Ref. 9701 (in) ABOUT THE INFORMATION IN THIS MANUAL This manual is addressed to the machine operator. It describes how to operate with this 8025 CNC. It includes the necessary information for new users as well as advanced subjects for those who are already familiar with this CNC product. It may not be necessary to read this whole manual. Consult the list of "New Features and Modifications" which will indicate to you the chapters and sections describing them. Consult the Comparison Table in order to find the specific features offered by your particular CNC model. There is also an appendix on error codes which indicates some of the probable reasons which could cause each one of them. Notes: The information described in this manual may be subject to variations due to technical modifications. FAGOR AUTOMATION, S.Coop. Ltda. reserves the right to modify the contents of the manual without prior notice. INDEX Section Page Comparison table for Mill Model FAGOR 8025/8030 CNCs ......................................... ix New features and modifications ...................................................................................... xv INTRODUCTION Safety Conditions ........................................................................................................... Intr. 3 Material Returning Terms ............................................................................................. Intr. 5 Fagor Documentation for the 8025/30 M CNC .......................................................... Intr. 6 Manual Contents ............................................................................................................ Intr. 7 1. 2. 2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 3. 3.1. 3.1.1. 3.1.1.1. 3.1.1.2. 3.1.1.3. 3.1.1.4. 3.1.1.5. 3.1.1.6. 3.1.1.7. 3.1.2. 3.1.2.1. 3.1.2.2. 3.1.2.3. 3.1.2.4. 3.1.2.5. 3.1.2.6. 3.1.2.7. 3.1.3. 3.1.4. 3.1.5. 3.1.6. 3.1.7. 3.1.8. 3.2. 3.2.1 Overview.......................................................................................................................... 1 Front panel 8025/30 CNC ............................................................................................... 2 Monitor/keyboard for the 8030 CNC ............................................................................. 2 Control panel for the 8030 CNC ..................................................................................... 4 Monitor/keyboard/control panel for the 8025 CNC ...................................................... 5 Selection of colors ........................................................................................................... 7 Cancellation of monitor display ..................................................................................... 7 Function keys (soft keys) ................................................................................................ 7 OPERATING MODES ..................................................................................................... 8 0 mode: AUTOMATIC (Continuous cycle) / 1 mode: SINGLE BLOCK ....................... 10 Execution of a program ................................................................................................... 10 Selection of the Automatic (0) Single Block (1) operating modes ............................... 10 Selection of the program to be executed ........................................................................ 10 Selection of the first block to be executed ..................................................................... 11 Display of the contents of the blocks ............................................................................. 11 Cycle Start ....................................................................................................................... 12 Cycle Stop ....................................................................................................................... 12 Changing the operating mode ........................................................................................ 13 Display modes ................................................................................................................. 13 Selection of the display mode ........................................................................................ 13 Standard display mode .................................................................................................... 14 Current position display mode ....................................................................................... 15 Following error display mode ......................................................................................... 15 Arithmetic parameters display mode .............................................................................. 15 Subroutine status, clock and parts counter display mode .............................................. 16 Graphics display mode .................................................................................................... 17 Programming while running a program. Background .................................................... 18 PLC/LAN mode ............................................................................................................... 18 Verification and modification of the values of the tool offset table without stopping the cycle ............................................................................................. 19 Tool inspection ............................................................................................................... 19 CNC reset ........................................................................................................................ 21 Display and deletion of the Messages sent by the FAGOR PLC 64. .............................. 21 Mode 2: PLAY-BACK .................................................................................................... 22 Selection of the operating mode PLAY-BACK .............................................................. 22 Section 3.2.2. 3.2.3. 3.2.4. 3.2.5. 3.2.6. 3.2.7. 3.2.8. 3.2.9. 3.3. 3.3.1. 3.3.2. 3.3.3. 3.3.4. 3.3.5. 3.3.6. 3.3.7. 3.3.8. 3.3.9. 3.4. 3.4.1. 3.4.1.1. 3.4.1.1.1. 3.4.1.2. 3.4.1.3. 3.4.1.4. 3.4.1.5. 3.4.1.6. 3.4.1.7. 3.4.1.8. 3.4.2. 3.5. 3.5.1. 3.5.2. 3.5.3. 3.5.4. 3.5.4.1. 3.5.4.2. 3.5.5. 3.5.5.1. 3.5.5.2. 3.5.5.3. 3.5.6. 3.5.7. 3.5.8. 3.5.9. 3.5.10. 3.5.11. 3.6. 3.6.1. 3.6.2. 3.6.3. 3.6.3.1. 3.6.4. 3.6.5. 3.6.6. 3.6.7. 3.6.7.1 3.6.7.2. 3.6.7.3. 3.6.7.4. Page Locking/Unlocking of memory ...................................................................................... 22 Deletion of a complete program ...................................................................................... 22 Change of program number ............................................................................................. 22 Display and search of memorized subroutines ............................................................... 22 Selection of a program .................................................................................................... 22 Creating a program .......................................................................................................... 23 Deletion of a block .......................................................................................................... 23 Copy a program ............................................................................................................... 23 MODE 3: TEACH-IN ....................................................................................................... 24 Selection of the operating mode TEACH-IN .................................................................. 24 Locking/Unlocking of memory ....................................................................................... 24 Deletion of a complete program ...................................................................................... 24 Change of program number ............................................................................................ 24 Display and search of memorized subroutines ............................................................... 24 Selection of a program .................................................................................................... 24 Program creation ............................................................................................................. 25 Deletion of a block .......................................................................................................... 25 Copy a program ............................................................................................................... 25 Mode 4: DRY RUN ......................................................................................................... 26 Execution of a program ................................................................................................... 26 Selection of the operating mode DRY RUN (4) ............................................................. 26 Selection of execution mode ........................................................................................... 28 Selection of the program to be executed ......................................................................... 29 Selection of starting block ............................................................................................... 29 Display of the contents of the blocks .............................................................................. 29 Cycle Start ....................................................................................................................... 29 Cycle Stop ....................................................................................................................... 29 Change of operating mode .............................................................................................. 29 Tool inspection ................................................................................................................ 30 Display modes ................................................................................................................. 30 Mode 5: JOG ................................................................................................................... 31 Selection of the JOG operating mode ............................................................................. 31 Search for machine reference axis by axis ...................................................................... 32 Presetting a coordinate value .......................................................................................... 32 Jogging the axes .............................................................................................................. 33 Continuous movement ..................................................................................................... 33 Incremental movement .................................................................................................... 34 Entering F,S and M ......................................................................................................... 34 Entering an F value ......................................................................................................... 34 Entering an S value ......................................................................................................... 35 Entering an M value ........................................................................................................ 35 Operation of the CNC as a readout ................................................................................. 35 Change of measurement units ......................................................................................... 36 Handwheel operation ....................................................................................................... 36 Display/Modification of RANDOM table ....................................................................... 37 Measuring and loading of tool offsets with a probe ....................................................... 40 Spindle operating keys .................................................................................................... 41 Mode 6: EDITING .......................................................................................................... 42 Selection of the operating mode EDITING(6) ................................................................ 42 Locking/Unlocking of memory and formatting of 512 Kb memory .............................. 42 Part-program directory .................................................................................................... 43 Deletion of a complete program ...................................................................................... 43 Change of program number ............................................................................................ 44 Display and search of subroutines stored in memory ..................................................... 44 Selection of a program .................................................................................................... 45 Creating a program .......................................................................................................... 45 Displaying the block contents ......................................................................................... 45 Unassisted programming ................................................................................................. 46 Modification and deletion of a block .............................................................................. 47 Assisted programming ..................................................................................................... 48 Section 3.6.7.5. 3.6.7.6. 3.7. 3.7.1. 3.7.2. 3.7.2.1. 3.7.3. 3.7.3.1. 3.7.4. 3.7.5. 3.7.6. 3.7.7. 3.7.8. 3.7.9. 3.8. 3.8.1. 3.8.2. 3.8.3. 3.8.4. 3.8.5. 3.8.6. 3.8.6.1. 3.8.6.2. 3.8.6.3. 3.8.6.4. 3.8.7. 3.8.8. 3.9. 3.10. 3.10.1. 3.10.2. 3.10.3. 3.10.4. 3.10.5. Page Save a program being edited (only on models with 512 Kb of memory) ....................... 49 Copying a program .......................................................................................................... 49 Mode 7: PERIPHERALS ................................................................................................ 50 Selection of the operating mode PERIPHERALS (7) ..................................................... 50 Entering a program from the FAGOR cassette/recorder (0) ........................................... 51 Transmission errors ......................................................................................................... 53 Transferring a program to the FAGOR cassette recorder (1) ........................................... 53 Transmission errors ......................................................................................................... 54 Entering a program from a peripheral other than the FAGOR cassette/recorder (2) ..... 55 Transferring a program to a peripheral other than the FAGOR cassette/recorder (3) .... 55 FAGOR cassette's directory (4) ...................................................................................... 56 Deletion of a FAGOR cassette program (5) .................................................................... 56 Interruption of the transmission process ......................................................................... 57 DNC. Communication with a computer .......................................................................... 57 Mode 8: TOOL OFFSETS AND ZERO OFFSETS G53/G59 ........................................ 58 Selection of the operating mode TOOL OFFSET (8) ..................................................... 58 Read-out of tool table ...................................................................................................... 58 Entering the dimensions of the tools ............................................................................... 59 Modification of tool dimensions ..................................................................................... 59 Change of measurement units ......................................................................................... 60 Zero offsets ...................................................................................................................... 61 Displaying the zero offset table ....................................................................................... 61 Entering zero offset values .............................................................................................. 61 Modification of zero offset values .................................................................................. 62 Change of measuring units .............................................................................................. 62 Return to the tool offset table .......................................................................................... 62 Complete deletion of tool offsets or zero table ............................................................... 62 Mode 9: SPECIAL MODES ........................................................................................... 62 Graphics ........................................................................................................................... 63 Display area definition .................................................................................................... 64 Zooming (windowing) .................................................................................................... 65 Redefinition of the display area by the Zoom function .................................................. 66 Deletion of graphics ........................................................................................................ 66 Graphic representation in color ...................................................................................... 66 ERROR CODES COMPARISON TABLE FOR MILL MODEL FAGOR 8025/8030 CNCs 8025/8030 MILL MODEL CNCS Fagor offers the 8025 and 8030 mill type CNCs. Both types operate the same way and offer similar characteristics. Their basic difference is that the former is compact and the latter is modular. Both CNC types offer basic models. Although the differences between the basic models are detailed later on, each model may be defined as follows: 8025/8030 GP 8025/8030 M 8025/8030 MG 8025/8030 MS Oriented to General Purpose machines Oriented to Milling machines of up to 4 axes. Same as the M model, but with dynamic graphics. Oriented to Machining Centers (up to 5 axes). When the CNC has an Integrated Programmable Logic Controller (PLCI), the letter "I" is added to the CNC model denomination: GPI, MI, MGI, MSI. Also, When the CNC has 512Kb of part-program memory, the letter "K" is added to the CNC model denomination: GPK, MK, MGK, MSK, GPIK, MIK, MGIK, MSIK. Basic With PLCI General Purpose Mills up to 4 axes GP M GPI MI MGI MSI Basic With 512Kb GPK MK MGK MSK With PLCI and 512Kb GPKI MIK MGIK MSIK Up to 4 axes with graphics MG Machining Centers MS TECHNICAL DESCRIPTION GP INPUTS/OUTPUTS Feedback inputs. ........................................................................................ Linear axes ........................................................................... Rotary axes ........................................................................... Spindle encoder .................................................................... Electronic handwheels ......................................................... Probe input ............................................................................................. Square-wave feedback signal multiplying factor, x2/x4 ........................... Sine-wave feedback signal multiplying factor, x2/x4/10/x20 ................... Maximum counting resolution 0.001mm/0.001°/0.0001inch.................... Analog outputs (±10V) for axis servo drives ............................................ Spindle analog output (±10V) ................................................................... AXIS CONTROL Axes involved in linear interpolations ....................................................... Axes involved in circular interpolations .................................................... Helical interpolation .................................................................................. Electronic threading .................................................................................. Spindle control .......................................................................................... Software travel limits ................................................................................ Spindle orientation .................................................................................... Management of non-servo-controlled Open-Loop motor ......................... PROGRAMMING Part Zero preset by user ............................................................................. Absolute/incremental programming .......................................................... Programming in cartesian coordinates ...................................................... Programming in polar coordinates ............................................................ Programming in cylindrical coordinates (radius, angle, axis) ................... Programming by angle and cartesian coordinate ....................................... COMPENSATION Tool radius compensation ......................................................................... Tool length compensation ......................................................................... Leadscrew backlash compensation ............................................................ Leadscrew error compensation .................................................................. Cross compensation (beam sag) ................................................................ DISPLAY CNC text in Spanish, English, French, German and Italian ...................... Display of execution time .......................................................................... Piece counter ............................................................................................. Graphic movement display and part simulation ........................................ Tool base position display ......................................................................... Tool tip position display ............................................................................ Geometric programming aide .................................................................... COMMUNICATION WITH OTHER DEVICES Communication vía RS232C ..................................................................... Communication via DNC .......................................................................... Communication via RS485 (FAGOR LAN) ............................................. ISO program loading from peripherals...................................................... OTHERS Parametric programming ........................................................................... Model digitizing ........................................................................................ Possibility of an integrated PLC ................................................................ Sheetmetal tracing on LASER machines ................................................... Jig Grinder ............................................................................................. M MG MS 6 4 2 1 1 x x x x 4 1 6 4 2 1 1 x x x x 4 1 6 4 2 1 1 x x x x 4 1 6 5 2 1 1 x x x x 5 1 3 2 x x x x x x x x x x x x 3 2 x x x x x 3 2 x x x x x 3 2 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x PREPARATORY FUNCTIONS GP AXES AND COORDINATE SYSTEMS XY (G17) plane selection ........................................................................... XZ and YZ plane selection (G18,G19) ...................................................... Part measuring units. Millimeters or inches (G70,G71) ............................. Absolute/incremental programming (G90,G91) ........................................ Independent axis (G65) .............................................................................. REFERENCE SYSTEMS Machine reference (home) search (G74) .................................................... Coordinate preset (G92) ............................................................................. Zero offsets (G53...G59) ............................................................................ Polar origin preset (G93) ............................................................................ Store current part zero (G31) ...................................................................... Recover stored part zero (G32) ................................................................. PREPARATORY FUNCTIONS Feedrate F .............................................................................................. Feedrate in mm/min. or inches/minute (G94) ............................................ Feedrate in mm/revolution or inches/revolution (G95) .............................. Constant surface speed (G96) ..................................................................... Constant tool center speed (G97) ............................................................... Programmable feedrate override (G49) ...................................................... Spindle speed (S) ........................................................................................ S value limit (G92) ..................................................................................... Tool and tool offset selection (T) ............................................................... AUXILIARY FUNCTIONS Program stop (M00) ................................................................................... Conditional program stop (M01) ................................................................ End of program (M02) ............................................................................... End of program with return to first block (M30) ....................................... Clockwise spindle start (M03) .................................................................... Counter-clockwise spindle start (M04) ...................................................... Spindle stop (M05) ..................................................................................... Tool change in machining centers (M06) ................................................... Spindle orientation (M19) .......................................................................... Spindle speed range change (M41, M42, M43, M44) ................................ Functions associated with pallets (M22, M23, M24, M25) ........................ PATH CONTROL Rapid traverse (G00) ................................................................................ x Linear interpolation (G01) ........................................................................ x Circular interpolation (G02,G03) ............................................................. x Circular interpolation with absolute center coordinates (G06) ................. x Circular path tangent to previous path (G08) ........................................... x Arc defined by three points (G09) ............................................................ x Tangential entry at beginning of a machining operation (G37) .............. x Tangential exit at the end of a machining operation (G38) ...................... x Controlled radius blend (G36) .................................................................. x Chamfer (G39) ......................................................................................... x Electronic threading (G33) ......................................................................... ADDITIONAL PREPARATORY FUNCTIONS Dwell (G04 K) .......................................................................................... x Round and square corner (G05, G07) ...................................................... x Mirror image (G10,G11,G12) .................................................................. x Mirror image along the Z axis (G13) ....................................................... x Scaling factor (G72) ................................................................................. x Pattern rotation (G73) ............................................................................... x Slaving/unslaving of axes (G77, G78) ..................................................... x Single block treatment (G47, G48) .......................................................... x User error display (G30) ........................................................................... x Automatic block generation (G76) ............................................................. Communication with FAGOR Local Area Network (G52) ...................... x x x x x x M MG MS x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x GP COMPENSATION Tool radius compensation (G40,G41,G42) .............................................. Tool length compensation (G43,G44) ...................................................... Loading of tool dimensions into internal tool table (G50) ....................... CANNED CYCLES Multiple arc-pattern machining (G64) ...................................................... User defined canned cycle (G79) ............................................................. Drilling cycle (G81) ................................................................................. Drilling cycle with dwell (G82) ................................................................ Deep hole drilling cycle (G83) ................................................................. Tapping cycle (G84) ................................................................................. Rigid tapping cycle (G84R) ...................................................................... Reaming cycle (G85) ................................................................................ Boring cycle with withdrawal in G00 (G86) ............................................ Rectangular pocket milling cycle (G87) ................................................... Circular pocket milling cycle (G88) ......................................................... Boring cycle with withdrawal in G01 (G89) ............................................ Canned cycle cancellation (G80) .............................................................. Return to starting point (G98) .................................................................. Return to reference plane (G99) ............................................................... PROBING Probing (G75) ........................................................................................... Tool length calibration canned cycle (G75N0) ........................................ Probe calibration canned cycle (G75N1) .................................................. Surface measuring canned cycle (G75N2) ............................................... Surface measuring canned cycle with tool offset (G75N3) ...................... Outside edge measuring canned cycle (G75N4) ...................................... Inside edge measuring canned cycle (G75N5) ......................................... Angle measuring canned cycle (G75N6) .................................................. Outside edge and angle measuring canned cycle (G75N7) ...................... Hole centering canned cycle (G75N8) ..................................................... Boss centering canned cycle (G75N9) ..................................................... Hole measuring canned cycle (G75N10) .................................................. Boss measuring canned cycle (G75N11) .................................................. SUBROUTINES Number of standard subroutines ............................................................... Definition of standard subroutine (G22) .................................................. Call to a standard subroutine (G20) .......................................................... Number of parametric subroutines ........................................................... Definition of parametric subroutine (G23) ............................................... Call to a parametric subroutine (G21) ..................................................... End of standard or parametric subroutine (G24) ...................................... JUMP OR CALL FUNCTIONS Unconditional jump/call (G25) ................................................................. Jump or call if zero (G26) ........................................................................ Jump or call if not zero (G27) .................................................................. Jump or call if smaller (G28) .................................................................... Jump or call if equal or greater (G29) ...................................................... M x x x MG MS x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 99 x x 99 x x x 99 x x 99 x x x 99 x x 99 x x x 99 x x 99 x x x x x x x x x x x x x x x x x x x x x x x NEW FEATURES AND MODIFICATIONS Date: February 1991 Software version: 2.1 and newer FEATURE Error 65 is not issued while probing (G75) It is possible to select the home searching direction for each axis New 1, 2, 5, 10 resolution values for sine-wave feedback signals of each axis PLCI register access from the CNC Sheetmetal tracing on laser machines Jig Grinder MODIFIED MANUAL AND SECTION Installation Manual Installation Manual Installation Manual Programming Manual Applications Manual Applications Manual Section 3.3.4 Section 4.6 Section 4.1 G52 Date: June 1991 Software version: 3.1 and newer FEATURE Repetitive emergency subroutine New function F29. It takes the value of the selected tool Function M06 does not execute M19 Greater speed when executing several parametric blocks in a row. MODIFIED MANUAL AND SECTION Installation Manual Programming Manual Installation Manual Section 3.3.8 Chapter 13 Section 3.3.5 Date: March 1992 Software version: 4.1 and newer FEATURE Bell-shape acceleration/deceleration control Expansion of cross compensation Rigid Tapping G84 R Possibility to enter the sign of the leadscrew backlash for each axis Independent execution of an axis MODIFIED MANUAL AND SECTION Installation Manual Installation Manual Programming Manual Installation Manual Programming Manual Section 4.7 Section 4.10 G84 Section 4.9 G65 Date: July 1993 Software version: 5.1 and newer FEATURE Double cross compensation Linear and bell-shaped acc./dec. ramp combination for the axes Acceleration/deceleration control for the the spindle Multiple arc pattern machining Tool tip position display The associated subroutine is executed before the T function The additional circular sections of a compensated path are executed in G05 or G07 VGA monitor 8030 CNC. MODIFIED MANUAL AND SECTION Installation Manual Installation Manual Installation Manual Programming Manual Installation Manual Installation Manual Installation Manual Installation Manual Section 4.10 Section 4.7 Section 5. G64 Section 3.3.5 Section 3.3.5 Section 3.3.8 Chapter 1 Date: March 1995 Software version: 5.3 and newer FEATURE Management of feedback with coded Io Spindle inhibit by PLC Handwheel management by PLC Rapid (JOG) key simulation via PLC Non-servo-controlled open-loop motors Function G64, multiple machining in an arc. To be selected by machine parameter. Initialization of machine parameters after memory loss. MODIFIED MANUAL AND SECTION Installation Manual Installation Manual Installation Manual PLCI Manual Applications Manual Installation Manual Section 3.3.9 Section 4.6 & 6.5 Section 3.3.9 Section 3.3.3 Date: September 1995 Software version: 6.0 and newer FEATURE 512 Kb of part-program memory When conditional input (block skip) active while in JOG mode, the key is ignored MODIFIED MANUAL AND SECTION Operating Manual Section 3.6 Installation Manual Section 1.3.6 INTRODUCTION Introduction - 1 SAFETY CONDITIONS Read the following safety measures in order to prevent damage to personnel, to this product and to those products connected to it. This unit must only be repaired by personnel authorized by Fagor Automation. Fagor Automation shall not be held responsible for any physical or material damage derived from the violation of these basic safety regulations. Precautions against personal damage Before powering the unit up, make sure that it is connected to ground In order to avoid electrical discharges, make sure that all the grounding connections are properly made. Do not work in humid environments In order to avoid electrical discharges, always work under 90% of relative humidity (non-condensing) and 45º C (113º F). Do not work in explosive environments In order to avoid risks, damage, do not work in explosive environments. Precautions against product damage Working environment This unit is ready to be used in Industrial Environments complying with the directives and regulations effective in the European Community Fagor Automation shall not be held responsible for any damage suffered or caused when installed in other environments (residential or homes). Install the unit in the right place It is recommended, whenever possible, to instal the CNC away from coolants, chemical product, blows, etc. that could damage it. This unit complies with the European directives on electromagnetic compatibility. Nevertheless, it is recommended to keep it away from sources of electromagnetic disturbance such as. - Powerful loads connected to the same AC power line as this equipment. - Nearby portable transmitters (Radio-telephones, Ham radio transmitters). - Nearby radio / TC transmitters. - Nearby arc welding machines - Nearby High Voltage power lines - Etc. Ambient conditions The working temperature must be between +5° C and +45° C (41ºF and 113º F) The storage temperature must be between -25° C and 70° C. (-13º F and 158º F) Introduction - 3 Protections of the unit itself Central Unit It carries two fast fuses of 3.15 Amp./ 250V. to protect the mains AC input. All the digital inputs and outputs are protected by an external fast fuse (F) of 3.15 Amp./ 250V. against over voltage and reverse connection of the power supply. Monitor The type of fuse depends on the type of monitor. See the identification label of the unit. Precautions during repair Do not manipulate the inside of the unit Only personnel authorized by Fagor Automation may manipulate the inside of this unit. Do not manipulate the connectors with the unit connected to AC power. Before manipulating the connectors (inputs/outputs, feedback, etc.) make sure that the unit is not connected to AC power. Safety symbols Symbols which may appear on the manual WARNING. symbol It has an associated text indicating those actions or operations may hurt people or damage products. Symbols that may be carried on the product WARNING. symbol It has an associated text indicating those actions or operations may hurt people or damage products. "Electrical Shock" symbol It indicates that point may be under electrical voltage "Ground Protection" symbol It indicates that point must be connected to the main ground point of the machine as protection for people and units. Introduction - 4 MATERIAL RETURNING TERMS When returning the CNC, pack it in its original package and with its original packaging material. If not available, pack it as follows: 1.- Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches) larger than those of the unit. The cardboard being used to make the box must have a resistance of 170 Kg (375 lb.). 2.- When sending it to a Fagor Automation office for repair, attach a label indicating the owner of the unit, person to contact, type of unit, serial number, symptom and a brief description of the problem. 3.- Wrap the unit in a polyethylene roll or similar material to protect it. When sending the monitor, especially protect the CRT glass. 4.- Pad the unit inside the cardboard box with poly-utherane foam on all sides. 5.- Seal the cardboard box with packing tape or industrial staples. Introduction - 5 FAGOR DOCUMENTATION FOR THE 8025/30 M CNC 8025M CNC OEM Manual Is directed to the machine builder or person in charge of installing and starting up the CNC. It contains 2 manuals: Installation Manual LAN Manual describing how to isntall and set-up the CNC. describing how to instal the CNC in the Local Area Network. Sometimes, it may contain an additional manual describing New Software Features recently implemented. 8025M CNC USER Manual Is directed to the end user or CNC operator. It contains 3 manuals: Operating Manual Programming Manual Applications Manual describing how to operate the CNC. describing how to program the CNC. describing other applications for this CNC non-specific of Milling machines Sometimes, it may contain an additional manual describing New Software Features recently implemented. DNC 25/30 Software Manual Is directed to people using the optional DNC communications software. DNC 25/30 Protocol Manual Is directed to people wishing to design their own DNC communications software to communicate with the 800 without using the DNC25/30 software.. PLCI Manual To be used when the CNC has an integrated PLC. Is directed to the machine builder or person in charge of installing and starting up the PLCI. DNC-PLC Manual FLOPPY DISK Manual Is directed to people using the optional communications software: DNC-PLC. Is directed to people using the Fagor Floppy Disk Unit and it shows how to use it. Introduction - 6 MANUAL CONTENTS The operating manual consists of the following chapters: Index Comparison table of FAGOR models: 8025 M CNCs New Features and modifications. Introduction Safety conditions. Material returning conditions. FAGOR documentation for the 8025 M CNC. Manual contents. Overview Front panel of the 8025 M CNC Operating modes 0123456789Automatic Single block Play-back Teach-in Dry-run Jog Editor Peripheral Tool table and zero offset table Special modes Error codes Introduction - 7 1. OVERVIEW This manual contains the information required for the proper operation of the CNC. It describes the controls fitted on both the keyboard and the front panel. Also the CNC operating modes and the information displayed on the screen are explained. 8025/8030 CNC OPERATING MANUAL 1 2. FRONT PANEL 8025/30 CNC 2.1. MONITOR/KEYBOARD FOR THE 8030 CNC 1. 2. 3. 4. 5. 6. Function keys (SOFT-KEYS) Alphanumeric keyboard for editing programs. ENTER. Allows information to be entered in the CNC memory, etc. RECALL. To access a program, a block within a program,etc. OP MODE. Allows a list of operating modes to be displayed on the screen. It is a previous step to accessing any of them. DELETE. It allows deletion of a complete program or Deletion of the graphic representation, etc. a block of the programme. 2 8025/8030 CNC OPERATING MANUAL 7. 8. 9. 10. 11. 12. RESET. To revert the CNC to the initial conditions and recognise new machine parameter values, decoded M functions, etc. CL. To delete characters one by one during the editing process, etc. INS. Key which allows characters to be inserted during the edition of a program block. Arrow keys for moving cursor. Page up and page down keys. SP. Reserves a space between characters of a comment. CAPS. Allows characters to be edited in capitals. SHIFT. Allows characters to be edited which are found on keys with double meaning. 8025/8030 CNC OPERATING MANUAL 3 2.2. CONTROL PANEL FOR THE 8030 CNC 1. Emergency Button or Electronic Handwheel (optional) 2. JOG keys for manual displacement of the axes. 3. RAPID FEED button. 4. Switch (M.F.O.), which allows a % variation of the programmed feedrate and to choose the different ways of working in the JOG MODE (continuous, incremental, electronic handwheel). 5. Spindle operating keys. Allow the spindle to be put into OPERATION and to STOP it, in the JOG operating mode. The and keys allow a % variation of the programmed turning speed of the spindle during operation. 6. START. Cycle START key. 7. STOP. Cycle STOP key. 4 8025/8030 CNC OPERATING MANUAL 2.3. MONITOR/KEYBOARD/CONTROL PANEL FOR THE 8025 CNC 1. Function keys (SOFT-KEYS) 2. Alphanumeric keyboard for editing programs. 3. ENTER. Allows information to be entered in the CNC memory, etc. 4. RECALL. To access a program, a block within a program,etc. 5. OP MODE. Allows a list of operating modes to be displayed on the screen. It is a previous step to accessing any of them. 6. DELETE. It allows deletion of a complete program or a block of the programme. Deletion of the graphic representation, etc. 7. RESET. To revert the CNC to the initial conditions and recognise new machine parameter values, decoded M functions, etc. 8025/8030 CNC OPERATING MANUAL 5 8. CL. To delete characters one by one during the editing process, etc. 9. INS. Key which allows characters to be inserted during the edition of a program block. 10. Arrow keys for moving the cursor. 11. Page up and page down keys. 12. SP. Reserves a space between characters of a comment. CAPS. Allows characters to be edited in capitals. SHIFT. Allows characters to be edited which are found on keys with double meaning. 13. JOG keys for manual displacement of the axes. 14. RAPID FEED button. 15. Switch (M.F.O.), which allows a % variation of the programmed feed and to choose the different ways of working in the JOG MODE (continuous, incremental, electronic handwheel). 16. Spindle operating keys. Allow the spindle to be put into OPERATION and to STOP it, in the JOG operating mode. The and keys allow a % variation of the programmed turning speed of the spindle during operation. 17. START. Cycle START key. 18. STOP. Cycle STOP key. 6 8025/8030 CNC OPERATING MANUAL 2.4. SELECTION OF COLORS Whenever the CNC is fitted with a COLOR MONITOR, it is possible to choose the set of colors one wishes to appear on the screen. Colors are selected by means of the designation of values to the Machine Parameter P619 bits (2) and (1). P619 (2) 0 0 1 P619(1) 0 1 0 Monitor Monitor Combination 1 Combination 2 Each of the combinations, 1 and 2, are a group of 3 different colors to distinguish the characters displayed. 2.5. Cancellation of the MONITOR DISPLAY In any of the Modes of Operation of the CNC, it is possible to blank the MONITOR out. First of all, it is necessary to press the key To restore the display just press any key. In this case, the STOP key running of the CNC. , in addition to recovering the last display, stops the possible and then the key . The display is also recovered when a message is received from the PLC64 or from the PLCI. 2.6. FUNCTION KEYS (SOFT KEYS) The CNC has 7 function keys (F1/F7), placed under the screen, which allow the user to operate with the CNC comfortably and quickly. Their meaning will be displayed on the screen just above the corresponding function keys and will be different in each of the situations and modes of operation. Throughout the manual the meaning of the F1/F7 keys which must be pressed in each case, will be indicated in square brackets []. 8025/8030 CNC OPERATING MANUAL 7 3. OPERATING MODES The CNC has 10 different operating modes: 0. AUTOMATIC : Execution of programs in a continuous cycle. 1. SINGLE BLOCK : Execution of part programs block by block. 2. PLAY-BACK : Creation of a program in memory while the machine is being operated manually. 3. TEACH-IN : - Creation and execution of a block without entering it into memory. - Creation, execution and entering of a block into memory; thus a program is created while being executed block by block. 4. DRY RUN : To check programs before actual execution of the first part. 5. JOG/HOME SEARCH : - Manual movement of the machine. - Machine-reference. (Home search). - Presetting of any value and zero-setting the axes. - Entering and executing of F,S,M. - Setting initial conditions of the tool magazine. - Handwheel operation. 8 8025/8030 CNC OPERATING MANUAL 6. EDITING Creation, modification and checking of blocks, programs and subroutines. 7. INPUT-OUTPUT Transferring programs or machine-parameters from/to peripherals. 8. TOOL OFFSETS/ G53-G59 Input, modification and checking of the dimensions (radius and length) of up to 100 tools and of zero offsets (G53-G59). 9. SPECIAL MODES - General testing of the CNC. - Verification of inputs and outputs. - Setting of decoded M functions. - Setting of machine-parameters. - Input of values for leadscrew error compensation. - Operate with the PLC. By means of these operating modes it is possible to program the CNC, produce parts in a continuous run, work block by block and work manually. Sequence for obtaining these operating modes: - Press OP MODE: The list of 10 modes will appear on the screen. - Press the number of the desired operating mode. 8025/8030 CNC OPERATING MANUAL 9 3.1. 0 MODE: AUTOMATIC (Continuous cycle) 1 MODE: SINGLE BLOCK The only difference between these two modes is that in single block mode (1), each time a block is executed the CYCLE START button has to be pressed to continue executing the program, whereas in automatic mode (0) the cycle is continuous. 3.1.1. Execution of a program The execution of a program requires the following steps: 3.1.1.1. Selection of the AUTOMATIC operating mode (0). SINGLE BLOCK (1) Press OP MODE : The list of 10 operating modes appears on the screen. Press 0/1 key : The standard display corresponding to this operating mode appears; i.e. in the upper left-hand section of the screen the message AUTOMAT/SINGLE BLOCK followed by the number of the program P ---- and the number of the first block to be executed N ----. 3.1.1.2. Selection of the program to be executed Whenever a program number is wanted other than that appearing on the screen, the following sequence should be followed: - Press the P key - Key in the number of the desired program - Press RECALL The new program selected will appear on the screen, if it exists. If not, the screen will display: N* 10 8025/8030 CNC OPERATING MANUAL 3.1.1.3. Selection of the first block to be executed Once a program has been selected, the number of the first block to be executed appears to the right of the program number. If you wish to begin with a different block, the following procedure should be followed: - Press the N key - Key in the number of the block - Press RECALL The new number is displayed on the screen together with the contents of this block and those of the subsequent blocks. 3.1.1.4. Display of the contents of the blocks To display the contents of the blocks prior or subsequent to those appearing on the screen: - Press - Press : The previous blocks are displayed : The next blocks are displayed Atention: The program always starts with the block whose number appears to the right of the program number, regardless of which ones are displayed on the screen. 8025/8030 CNC OPERATING MANUAL 11 3.1.1.5. Cycle Start - Press . Once the program and block number have been selected, just press this key to execute the program in AUTOMATIC or the block in SINGLE BLOCK. . If the program contains any conditional block it will be executed when the relevant input is activated (see INSTALLATION AND START-UP MANUAL). If it is not activated, the CNC will disregard such block. . During the time that the fast travel button is pressed carrying out a movement in G01, G02, or G03, the percentage of the feedrate will be 200% of the programmed feedrate, whenever the machine parameter P606(2) has a value equal to zero. This will happen when the external input START is activated, if parameter P609(7) = 1. . In the SINGLE BLOCK mode all those blocks which are programmed with parameters will be executed by the FAGOR CNC as if they were a single BLOCK, whenever these are in canned cycles. 3.1.1.6. Cycle stop - Press The CNC stops the execution of the block in progress. To resume the cycle just press The cycle is also stopped by means of: - Codes M00,M02,M30,M06 [M06 depending on parameter P601(8)]. - Code M01 when the relevant input is activated. - The external signal FEED HOLD (the cycle continues when the signal disappears) - The external signal EMERGENCY STOP (in this case the program must be restarted, since the CNC is reset to initial state). - The external STOP signal If machine parameter P727 has a value between 1 and 99, when the external STOP input is activated while running a program, the CNC will interrupt the program and jump to execute the standard subroutine corresponding to the number assigned to P727. . 12 8025/8030 CNC OPERATING MANUAL 3.1.1.7. Changing the operating mode It is possible, at any time during the execution of a cycle in AUTOMATIC mode, to switch to SINGLE BLOCK mode or vice versa. To do so: - Press OP MODE. The listing of operating modes will appear on the screen. - Press 1/0 (depending on the execution mode). If any number other than 1/0 is pressed, the CNC returns to the previous position. 3.1.2. Display Modes The display modes in AUTOMATIC or in SINGLE BLOCK are: . STANDARD . CURRENT POSITION . FOLLOWING ERROR . ARITHMETICAL PARAMETERS . SUBROUTINE STATUS . GRAPHICS . EDITOR (BACKGROUND) . PLC/LAN . TOOL COMPENSATION . TOOL INSPECTION . PLC MESSAGES 3.1.2.1. Selection of display mode. By pressing the function keys (F1/F7), placed under the screen, the user can select the desired mode which appears displayed just above the corresponding function key. By means of the [ETC] key, other function keys which are not displayed can be accessed. 8025/8030 CNC OPERATING MANUAL 13 3.1.2.2. STANDARD display mode. This mode is automatically imposed on selecting the AUTOMATIC or SINGLE BLOCK mode of operation. Information displayed on screen. . Upper part. The message AUTOMATIC or SINGLE BLOCK and then the number of the program, of the first block to run or the one which is being run. Underneath, the contents of the first block of the programme or of the block being run and the following (2 or 3). . Central part. Under the titles COMMAND, ACTUAL and TO GO appear the axis arrival dimensions, the current position and those still to travel, respectively. . Lower part. The programmed values of F and S appear and their %, as well as the list of activated G, T and M functions. This part of the screen also displays messages sent to the CNC from the PLC, programmed comments, as well as the meaning of the function keys. 14 8025/8030 CNC OPERATING MANUAL 3.1.2.3. ACTUAL POSITION display mode. The position of the axes is displayed with large characters. The number of the programme, the block, the status of the G, M, T, S and F functions, as well as PLC messages, if any, comments and the meaning of the function keys, are also displayed. 3.1.2.4. FOLLOWING ERROR display mode. The axis following error is displayed, as well as the programme number, the block number, the status of the G, M, T, S and F functions, as well as PLC messages, if any, comments and the meaning of the function keys, are also displayed. 3.1.2.5. ARITHMETIC PARAMETERS display mode. If the [PARAMETERS] function key is pressed, on the upper part of the screen a list of parameters will appear with their corresponding value at that moment. By pressing either of the keys and the remaining parameters will appear with their values. For example: P46 = -1724.9281 P47 = -.10842021 E2 E-2 means ten to the power of minus two. 8025/8030 CNC OPERATING MANUAL 15 3.1.2.6. SUBROUTINE STATUS, CLOCK AND PARTS COUNTER display mode. Identical to the STANDARD display mode, except that instead of the following blocks to be run, the subroutines which are active at that moment appear with the following format: Standard subroutines : N2.2 Subroutine number Number of times still to be run Parametric subroutines : P2.2 Subroutine number Number of times still to be run Repetition of subprograms (G25): G25.2 Indicates that it is a repetition of a subprogram by means of a G25, G26, G27,G28 or G29 function. Number of times still to be run Should there be any active canned cycle it is also displayed with the following format: G2.2 Canned cycle code Number of times still to be run The following also appears on the screen in this display mode: The CLOCK which indicates in hours, minutes and seconds the operation time of the CNC in the AUTOMATIC, SINGLE BLOCK, TEACH IN and DRY RUN modes. When the running of a program is interrupted or finished, the counting of the clock is also interrupted. 16 8025/8030 CNC OPERATING MANUAL To reset the clock, push the DELETE button and then the function key [TIME], this clock being displayed on the screen. On the right, the clock appears with 4 digits THE PARTS NO. COUNTER. This counter increments one unit every time the CNC runs the M30 function or the M02 function. To reset the parts no. counter the DELETE key must be pressed and then the function key [PART COUNT], this counter being displayed on the screen. HOURS MINUTES SECONDS PARTS COUNTER 3.1.2.7. GRAPHICS display mode. This mode is used for the graphic representation of the program and an explanation of it appears in paragraph 3.10 of this MANUAL. 8025/8030 CNC OPERATING MANUAL 17 3.1.3. Programming while running a program. BACKGROUND. The CNC allows the edition of a new program while it is running a cycle in AUTOMATIC mode or in SINGLE BLOCK mode. For this: Press the function key [BACKGROUND EDIT] The P ----- program number which appears corresponds to the number of the last program which was edited. If the OP MODE key is pressed, we return to the Standard Display Mode. The remaining operations are identical to those in the EDITOR (6). Atention: It is not possible to work (edit, correct, etc.) with the program which is being run. It is recommended to give programs numbers which have not been previously stored in the memory, as if the programme which is being run contains calls to subroutines of other programs, there could be problems. Specifically the 001 error may be generated. During an editing operation, the AUTOMATIC mode controls and keys or those of the SINGLE BLOCK mode remain active. 3.1.4. PLC/LAN mode. When the [PLC] function key is pressed, access is gained to the main menu of the PLC and the LOCAL AREA NETWORK without any need for stopping the execution of the program. (See the FAGOR PLC 64/INTEGRATED manual). If the OP MODE key is pressed, we return to the STANDARD Display Mode. 18 8025/8030 CNC OPERATING MANUAL 3.1.5. Verification and modification of the values of the tool offset table without stopping the cycle. - Press the function key [TOOL OFFSETS] - Key in the number of the offset desired (00-99). - Press RECALL. The values of the offset which has been called will appear on the screen. Underneath and to the right, the letter I will appear. If it is wished to modify the value of the I on the table, the amount which it is wished to add or subtract is keyed in. The value keyed in appears on the right of the I. - Press K - Key in the value to be added or subtracted - Press ENTER Once the values of the tool offset table have been introduced, press the key [END] to return to the standard display. 3.1.6. Tool inspection. If during the running of a program it is wished to inspect or change a tool, the procedure to follow is indicated below: a) Press The programme being run will be interrupted and on the upper right-hand side of the screen the message INTERRUPTED shall appear. b) Press the function key [TOOL INSPEC]. At this time, M05 is run. On the screen, there will appear: JOG KEYS AVAILABLE EXIT 8025/8030 CNC OPERATING MANUAL 19 c) By means of the JOG keys, the axes can be moved to the desired point. The TOOL INSPECTION sequence allows the spindle to start and stop during the removal of the tool, by means of the spindle operating keys situated on the Control panel. d) Once the tool has been inspected or changed: Press [CONTINUE] (According to the situation when [TOOL INSPEC] is pressed, M03 or M04 are executed). The screen will show: RETURN AXES NOT POSITIONED (Axes which have been moved manually). By means of the JOG keys the axes are taken to the position in which the cycle was interrupted. The CNC will not allow this position to be passed. When the axes are in position, on the screen there will appear: RETURN AXES NOT POSITIONED NONE e) Press The cycle will continue normally. 20 8025/8030 CNC OPERATING MANUAL 3.1.7. CNC reset In AUTOMATIC and SINGLE BLOCK operating modes, when the RESET key is pressed twice, the CNC is reset to switch-on conditions. When the RESET key is pressed the first time, the blinking message RESET? will appear on the screen. If RESET is not desired, press CL to cancel it. 3.1.8. Display and deletion of messages sent by the FAGOR PLC 64 The CNC operates with the FAGOR PLC and the latter sends messages for display on the CNC, it is possible to access to a table of messages which are active at that moment. The CNC always displays the message with most priority, if there is more than one active message, the + sign will be highlighted (displayed in reverse video). To display the table, it is necessary to press the [PLC MESSAGES] function key. If there is such a number of messages that they occupy more than one screen, by pressing keys and it is possible to display these. One of the messages will appear highlighted indicating that it can be deleted from the table by pressing the DELETE key. When a deletion is made in this way, the CNC will deactivate the MARK corresponding to the PLC which sent the message. To select the message to delete the and keys must be used. 8025/8030 CNC OPERATING MANUAL 21 3.2. MODE 2: PLAY-BACK This method of programming is basically the same as the EDITOR mode, except with regard to programming the values of the coordinates. It allows the machine to be operated manually and the coordinate values reached to be entered as program coordinates. The execution of a program requires the following steps: 3.2.1. Selection of the operating mode PLAY-BACK - Press OP MODE - Press key 2 The meaning of the function keys to operate in this mode will appear on the screen. 3.2.2. Locking/Unlocking of memory Same as section 3.6.2. in EDITING mode. 3.2.3. Deletion of a complete program Same as section 3.6.3. in EDITING mode. 3.2.4. Change of program number Same as section 3.6.4. in EDITING mode. 3.2.5. Display and search of memorized subroutines Same as section 3.6.5. in EDITING mode. 3.2.6. Selection of a program Same as section 3.6.6. in EDITING mode. 22 8025/8030 CNC OPERATING MANUAL 3.2.7. Creating a program The creation of a program in PLAY BACK mode is the same as in EDITING mode except that the axes can be moved by means of the JOG keys. The axis coordinate values are displayed at the bottom of the screen. In a block which only contains the coordinates of one point, after using the JOG keys to move the axes, press ENTER and the coordinates of the point will be stored in the memory. Every time the ENTER key is pressed, the coordinates of the point according to the 3 active axes at that moment will be stored in memory. In order to activate an axis which is not active at that time, the key of the corresponding axis (X,Y,Z,W,V) must be pressed. If in addition to the coordinates of a point it is desired to write into the block further information such as G,S,M,T functions etc., each time the key of the corresponding axis is pressed the CNC will take as the value of the axis the coordinate at which the machine is at that moment.This method of editing is highly practical when creating a program for copying a part using functions G08 and G09. When G08 has been written into a block requiring it, use the JOG keys to move the machine to the end point of the tangent arc to the previous path, then press ENTER and the block will be stored in the memory. When G09 has been written into a block which requires it, use the JOG keys to move the machine to an intermediate point on the arc and press the ENTER key. The CNC will take the coordinates as those of the intermediate point on the arc. Then move the machine to the end point of the arc and once the ENTER key has been pressed the block will be stored in the memory. Atention: If the value 1 is entered in the machine-parameter P610(3), the START input is equivalent to ENTER key in PLAY-BACK operating mode. 3.2.8. Deletion of a block Same as in EDITING mode (6). 3.2.9. Copy a program Same as in EDITING mode (6). 8025/8030 CNC OPERATING MANUAL 23