User manual FANUC OI-MC

FANUC Series 0 -MC * OPERATOR'S MANUAL B-64124EN/01 No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice. The export of this product is subject to the authorization of the government of the country from where the product is exported. In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities. Therefore, matters which are not especially described as possible in this manual should be regarded as "impossible". SAFETY PRECAUTIONS This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder. Contents 1. DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . s­2 2. GENERAL WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s­3 3. WARNINGS AND CAUTIONS RELATED TO PROGRAMMING . . . . . . . . . . . . . s­5 4. WARNINGS AND CAUTIONS RELATED TO HANDLING . . . . . . . . . . . . . . . . . . . s­7 5. WARNINGS RELATED TO DAILY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . s­9 s­1 SAFETY PRECAUTIONS B­64124EN/01 1 DEFINITION OF WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. ` Read this manual carefully, and store it in a safe place. s­2 B­64124EN/01 SAFETY PRECAUTIONS 2 GENERAL WARNINGS AND CAUTIONS WARNING 1. Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 3. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 4. When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 5. The parameters for the CNC and PMC are factory­set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 6. Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may place the CNC unit in other than its normal state. Starting the machine in this state may cause it to behave unexpectedly. 7. The operator's manual and programming manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt. s­3 SAFETY PRECAUTIONS B­64124EN/01 WARNING 8. Some functions may have been implemented at the request of the machine­tool builder. When using such functions, refer to the manual supplied by the machine­tool builder for details of their use and any related cautions. NOTE Programs, parameters, and macro variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. s­4 B­64124EN/01 SAFETY PRECAUTIONS 3 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING This section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied operator's manual and programming manual carefully such that you are fully familiar with their contents. WARNING 1. Coordinate system setting If a coordinate system is established incorrectly, the machine may behave unexpectedly as a result of the program issuing an otherwise valid move command. Such an unexpected operation may damage the tool, the machine itself, the workpiece, or cause injury to the user. 2. Positioning by nonlinear interpolation When performing positioning by nonlinear interpolation (positioning by nonlinear movement between the start and end points), the tool path must be carefully confirmed before performing programming. Positioning involves rapid traverse. If the tool collides with the workpiece, it may damage the tool, the machine itself, the workpiece, or cause injury to the user. 3. Function involving a rotation axis When programming polar coordinate interpolation or normal­direction (perpendicular) control, pay careful attention to the speed of the rotation axis. Incorrect programming may result in the rotation axis speed becoming excessively high, such that centrifugal force causes the chuck to lose its grip on the workpiece if the latter is not mounted securely. Such mishap is likely to damage the tool, the machine itself, the workpiece, or cause injury to the user. 4. Inch/metric conversion Switching between inch and metric inputs does not convert the measurement units of data such as the workpiece origin offset, parameter, and current position. Before starting the machine, therefore, determine which measurement units are being used. Attempting to perform an operation with invalid data specified may damage the tool, the machine itself, the workpiece, or cause injury to the user. 5. Constant surface speed control When an axis subject to constant surface speed control approaches the origin of the workpiece coordinate system, the spindle speed may become excessively high. Therefore, it is necessary to specify a maximum allowable speed. Specifying the maximum allowable speed incorrectly may damage the tool, the machine itself, the workpiece, or cause injury to the user. s­5 SAFETY PRECAUTIONS B­64124EN/01 WARNING 6. Stroke check After switching on the power, perform a manual reference position return as required. Stroke check is not possible before manual reference position return is performed. Note that when stroke check is disabled, an alarm is not issued even if a stroke limit is exceeded, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user. 7. Tool post interference check A tool post interference check is performed based on the tool data specified during automatic operation. If the tool specification does not match the tool actually being used, the interference check cannot be made correctly, possibly damaging the tool or the machine itself, or causing injury to the user. After switching on the power, or after selecting a tool post manually, always start automatic operation and specify the tool number of the tool to be used. 8. Absolute/incremental mode If a program created with absolute values is run in incremental mode, or vice versa, the machine may behave unexpectedly. 9. Plane selection If an incorrect plane is specified for circular interpolation, helical interpolation, or a canned cycle, the machine may behave unexpectedly. Refer to the descriptions of the respective functions for details. 10. Torque limit skip Before attempting a torque limit skip, apply the torque limit. If a torque limit skip is specified without the torque limit actually being applied, a move command will be executed without performing a skip. 11. Programmable mirror image Note that programmed operations vary considerably when a programmable mirror image is enabled. 12. Compensation function If a command based on the machine coordinate system or a reference position return command is issued in compensation function mode, compensation is temporarily canceled, resulting in the unexpected behavior of the machine. Before issuing any of the above commands, therefore, always cancel compensation function mode. s­6 B­64124EN/01 SAFETY PRECAUTIONS 4 WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied operator's manual and programming manual carefully, such that you are fully familiar with their contents. WARNING 1. Manual operation When operating the machine manually, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and feedrate have been specified correctly. Incorrect operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the operator. 2. Manual reference position return After switching on the power, perform manual reference position return as required. If the machine is operated without first performing manual reference position return, it may behave unexpectedly. Stroke check is not possible before manual reference position return is performed. An unexpected operation of the machine may damage the tool, the machine itself, the workpiece, or cause injury to the user. 3. Manual numeric command When issuing a manual numeric command, determine the current position of the tool and workpiece, and ensure that the movement axis, direction, and command have been specified correctly, and that the entered values are valid. Attempting to operate the machine with an invalid command specified may damage the tool, the machine itself, the workpiece, or cause injury to the operator. 4. Manual handle feed In manual handle feed, rotating the handle with a large scale factor, such as 100, applied causes the tool and table to move rapidly. Careless handling may damage the tool and/or machine, or cause injury to the user. 5. Disabled override If override is disabled (according to the specification in a macro variable) during threading, rigid tapping, or other tapping, the speed cannot be predicted, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator. 6. Origin/preset operation Basically, never attempt an origin/preset operation when the machine is operating under the control of a program. Otherwise, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the tool, or causing injury to the user. s­7 SAFETY PRECAUTIONS B­64124EN/01 WARNING 7. Workpiece coordinate system shift Manual intervention, machine lock, or mirror imaging may shift the workpiece coordinate system. Before attempting to operate the machine under the control of a program, confirm the coordinate system carefully. If the machine is operated under the control of a program without making allowances for any shift in the workpiece coordinate system, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the operator. 8. Software operator's panel and menu switches Using the software operator's panel and menu switches, in combination with the MDI panel, it is possible to specify operations not supported by the machine operator's panel, such as mode change, override value change, and jog feed commands. Note, however, that if the MDI panel keys are operated inadvertently, the machine may behave unexpectedly, possibly damaging the tool, the machine itself, the workpiece, or causing injury to the user. 9. Manual intervention If manual intervention is performed during programmed operation of the machine, the tool path may vary when the machine is restarted. Before restarting the machine after manual intervention, therefore, confirm the settings of the manual absolute switches, parameters, and absolute/incremental command mode. 10. Feed hold, override, and single block The feed hold, feedrate override, and single block functions can be disabled using custom macro system variable #3004. Be careful when operating the machine in this case. 11. Dry run Usually, a dry run is used to confirm the operation of the machine. During a dry run, the machine operates at dry run speed, which differs from the corresponding programmed feedrate. Note that the dry run speed may sometimes be higher than the programmed feed rate. 12. Cutter and tool nose radius compensation in MDI mode Pay careful attention to a tool path specified by a command in MDI mode, because cutter or tool nose radius compensation is not applied. When a command is entered from the MDI to interrupt in automatic operation in cutter or tool nose radius compensation mode, pay particular attention to the tool path when automatic operation is subsequently resumed. Refer to the descriptions of the corresponding functions for details. 13. Program editing If the machine is stopped, after which the machining program is edited (modification, insertion, or deletion), the machine may behave unexpectedly if machining is resumed under the control of that program. Basically, do not modify, insert, or delete commands from a machining program while it is in use. s­8 B­64124EN/01 SAFETY PRECAUTIONS 5 WARNINGS RELATED TO DAILY MAINTENANCE WARNING 1. Memory backup battery replacement Only those personnel who have received approved safety and maintenance training may perform this work. and When replacing the batteries, be careful not to touch the high­voltage circuits (marked fitted with an insulating cover). Touching the uncovered high­voltage circuits presents an extremely dangerous electric shock hazard. NOTE The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost. Refer to the maintenance section of the operator's manual or programming manual for details of the battery replacement procedure. s­9 SAFETY PRECAUTIONS B­64124EN/01 WARNING 2. Absolute pulse coder battery replacement Only those personnel who have received approved safety and maintenance training may perform this work. and When replacing the batteries, be careful not to touch the high­voltage circuits (marked fitted with an insulating cover). Touching the uncovered high­voltage circuits presents an extremely dangerous electric shock hazard. NOTE The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. Refer to the FANUC SERVO MOTOR i series for details of the battery replacement procedure. s­10 B­64124EN/01 SAFETY PRECAUTIONS WARNING 3. Fuse replacement Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high­voltage circuits (marked and fitted with an insulating cover). Touching an uncovered high­voltage circuit presents an extremely dangerous electric shock hazard. s­11 B­64124EN/01 Table of Contents SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . s­1 I. GENERAL 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 1.2 1.3 GENERAL FLOW OF OPERATION OF CNC MACHINE TOOL . . . . . . . . . . . . . . . . . . . . . . . . . CAUTIONS ON READING THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAUTIONS ON VARIOUS KINDS OF DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 8 8 II. PROGRAMMING 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 1.2 1.3 TOOL MOVEMENT ALONG WORKPIECE PARTS FIGURE­INTERPOLATION . . . . . . . . . . . FEED­FEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PART DRAWING AND TOOL MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 1.3.2 1.3.3 Reference Position (Machine­Specific Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coordinate System on Part Drawing and Coordinate System Specified by CNC ­ Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to IndicateCommand Dimensions for Moving the Tool ­ Absolute, Incremental Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 12 14 15 15 16 19 1.4 1.5 1.6 1.7 1.8 1.9 CUTTING SPEED ­ SPINDLE SPEED FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SELECTION OF TOOL USED FOR VARIOUS MACHINING ­ TOOL FUNCTION . . . . . . . . . . COMMAND FOR MACHINE OPERATIONS ­ MISCELLANEOUS FUNCTION . . . . . . . . . . . . PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOL FIGURE AND TOOL MOTION BY PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOL MOVEMENT RANGE ­ STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 21 22 23 26 27 2. CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 2.2 2.3 2.4 CONTROLLED AXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXIS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INCREMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAXIMUM STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 29 29 30 30 3. PREPARATORY FUNCTION (G FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. INTERPOLATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 POSITIONING (G00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SINGLE DIRECTION POSITIONING (G60) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LINEAR INTERPOLATION (G01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCULAR INTERPOLATION (G02,G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HELICAL INTERPOLATION (G02,G03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDRICAL INTERPOLATION (G07.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THREAD CUTTING (G33) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SKIP FUNCTION(G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HIGH SPEED SKIP SIGNAL (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTISTAGE SKIP (G31) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 36 37 39 41 43 47 48 51 53 55 56 c­1 Table of Contents B­64124EN/01 4.11 TORQUE LIMIT SKIP (G31 P99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 5. FEED FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 5.2 5.3 5.4 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RAPID TRAVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CUTTING FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CUTTING FEEDRATE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 5.4.2 Exact Stop (G09, G61) Cutting Mode (G64) Tapping Mode (G63) . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Corner Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2.1 Automatic Override for Inner Corners (G62) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2.2 Internal Circular Cutting Feedrate Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Corner Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3.1 Corner Deceleration According to the Corner Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3.2 Corner Deceleration According to the Feedrate Difference between Blocks Along Each Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 60 62 63 68 69 70 70 72 73 73 75 5.4.3 5.5 DWELL (G04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 6. REFERENCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 79 7. COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 7.2 MACHINE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WORKPIECE COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 Setting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selecting a Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Workpiece coordinate system preset (G92.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adding Workpiece Coordinate Systems (G54.1 or G54) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 85 86 86 87 88 91 93 7.3 7.4 LOCAL COORDINATE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLANE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 97 8. COORDINATE VALUE AND DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 8.2 8.3 8.4 ABSOLUTE AND INCREMENTAL PROGRAMMING (G90, G91) . . . . . . . . . . . . . . . . . . . . . . . POLAR COORDINATE COMMAND (G15, G16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INCH/METRIC CONVERSION (G20,G21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DECIMAL POINT PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 99 100 103 104 9. SPINDLE SPEED FUNCTION (S FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 9.1 9.2 9.3 SPECIFYING THE SPINDLE SPEED WITH A CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5­DIGIT COMMAND) . . . . . . . . . CONSTANT SURFACE SPEED CONTROL (G96, G97) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 106 107 10.TOOL FUNCTION (T FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 10.1 10.2 TOOL SELECTION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOL LIFE MANAGEMENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.1 10.2.2 10.2.3 Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Register, Change and Delete of Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Life Management Command in a Machining Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 112 113 114 117 c­2 B­64124EN/01 Table of Contents 10.2.4 Tool Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 11.AUXILIARY FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 11.1 11.2 11.3 AUXILIARY FUNCTION (M FUNCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MULTIPLE M COMMANDS IN A SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . THE SECOND AUXILIARY FUNCTIONS (B CODES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 123 124 12.PROGRAM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 12.1 12.2 12.3 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS . . . . . . . . . . . . . . . . . . . . . PROGRAM SECTION CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUBPROGRAM (M98, M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 130 136 13.FUNCTIONS TO SIMPLIFY PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 13.1 CANNED CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.1.1 13.1.2 13.1.3 13.1.4 13.1.5 13.1.6 13.1.7 13.1.8 13.1.9 13.1.10 13.1.11 13.1.12 13.1.13 13.1.14 High­speed Peck Drilling Cycle (G73) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left­handed Tapping Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fine Boring Cycle (G76) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling Cycle, Spot Drilling (G81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling Cycle Counter Boring Cycle (G82) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peck Drilling Cycle (G83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small­hole peck drilling cycle (G83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tapping Cycle (G84) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Cycle (G85) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Cycle (G86) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Boring Cycle (G87) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Cycle (G88) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Cycle (G89) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canned Cycle Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rigid Tapping (G84) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Left­handed Rigid Tapping Cycle (G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peck Rigid Tapping Cycle (G84 or G74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Canned Cycle Cancel (G80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plunge Grinding Cycle (G75) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Constant­Dimension Plunge Grinding Cycle (G77) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous­Feed Surface Grinding Cycle (G78) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermittent­Feed Surface Grinding Cycle (G79) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 145 147 149 151 153 155 157 161 163 165 167 169 171 173 13.2 RIGID TAPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2.1 13.2.2 13.2.3 13.2.4 176 177 180 183 185 13.3 CANNED GRINDING CYCLE (FOR GRINDING MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3.1 13.3.2 13.3.3 13.3.4 186 187 189 191 193 13.4 13.5 13.6 13.7 13.8 GRINDING­WHEEL WEAR COMPENSATION BY CONTINUOUS DRESSING (FOR GRINDING MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IN­FEED GRINDING ALONG THE Y AND Z AXES AT THE END OF TABLE SWING (FOR GRINDING MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPTIONAL ANGLE CHAMFERING AND CORNER ROUNDING . . . . . . . . . . . . . . . . . . . . . . . EXTERNAL MOTION FUNCTION (G81) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX TABLE INDEXING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 197 198 201 202 14.COMPENSATION FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 14.1 TOOL LENGTH OFFSET (G43, G44, G49) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1.1 14.1.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G53, G28, and G30 Commands in Tool Length Offset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 206 211 14.2 AUTOMATIC TOOL LENGTH MEASUREMENT (G37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c­3 214 Table of Contents B­64124EN/01 14.3 14.4 14.5 TOOL OFFSET (G45­G48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OVERVIEW OF CUTTER COMPENSATION C (G40­G42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DETAILS OF CUTTER COMPENSATION C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5.1 14.5.2 14.5.3 14.5.4 14.5.5 14.5.6 14.5.7 14.5.8 14.5.9 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Movement in Start­up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Movement in Offset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Movement in Offset Mode Cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interference Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overcutting by Cutter Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Command from MDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G53,G28,G30 and G29 Commands in Cutter Compensation C Mode . . . . . . . . . . . . . . . . . . . . . . . . . Corner Circular Interpolation (G39) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 223 229 229 230 234 248 254 259 262 263 282 14.6 14.7 14.8 14.9 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCALING (G50, G51) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . COORDINATE SYSTEM ROTATION (G68, G69) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NORMAL DIRECTION CONTROL (G40.1, G41.1, G42.1 OR G150, G151, G152) . . . . . . . . . . . 284 286 291 297 302 14.10 PROGRAMMABLE MIRROR IMAGE (G50.1, G51.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304 15.1 15.2 15.3 15.4 15.5 VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SYSTEM VARIABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARITHMETIC AND LOGIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MACRO STATEMENTS AND NC STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRANCH AND REPETITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5.1 15.5.2 15.5.3 Unconditional Branch (GOTO Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conditional Branch (IF Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repetition (While Statement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Simple Call (G65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modal Call (G66) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Macro Call Using G Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Macro Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Subprogram Call Using an M Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Subprogram Calls Using a T Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details of NC statements and macro statements execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caution for using system variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 308 317 322 323 323 324 325 15.6 MACRO CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.6.1 15.6.2 15.6.3 15.6.4 15.6.5 15.6.6 15.6.7 328 329 333 335 336 337 338 339 15.7 PROCESSING MACRO STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.7.1 15.7.2 341 341 343 15.8 15.9 REGISTERING CUSTOM MACRO PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 347 348 352 353 354 15.10 EXTERNAL OUTPUT COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.11 INTERRUPTION TYPE CUSTOM MACRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.11.1 15.11.2 Specification Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362 16.1 16.2 DISPLAYING THE PATTERN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PATTERN DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 367 c­4 B­64124EN/01 Table of Contents 16.3 CHARACTERS AND CODES TO BE USED FOR THE PATTERN DATA INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 17.PROGRAMMABLE PARAMETER ENTRY (G10) . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 18.MEMORY OPERATION USING FS10/11 TAPE FORMAT . . . . . . . . . . . . . . . . . . . 375 19.HIGH SPEED CUTTING FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376 19.1 19.2 19.3 19.4 FEEDRATE CLAMPING BY ARC RADIUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ADVANCED PREVIEW CONTROL (G08) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AI ADVANCED PREVIEW CONTROL FUNCTION/AI CONTOUR CONTROL FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOOK­AHEAD BELL­SHAPED ACCELERATION/DECELERATION BEFORE INTERPOLATION TIME CONSTANT CHANGE FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 378 380 398 20.AXIS CONTROL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403 20.1 20.2 20.3 20.4 SIMPLE SYNCHRONOUS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ROTARY AXIS ROLL­OVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ANGULAR AXIS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TANDEM CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 407 408 410 III. OPERATION 1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413 1.1 1.2 1.3 1.4 MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOL MOVEMENT BY PROGRAMMING­ AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TESTING A PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 1.4.2 Check by Running the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to View the Position Display Change without Running the Machine . . . . . . . . . . . . . . . . . . . . . . 414 416 417 419 419 420 1.5 1.6 1.7 EDITING A PART PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISPLAYING AND SETTING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 Program Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Count Display, Run Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Graphic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 422 425 425 426 426 427 427 1.8 DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428 2. OPERATIONAL DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 2.1 SETTING AND DISPLAY UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1 2.1.2 2.1.3 2.1.4 7.2 Monochrome/8.4 Color LCD/MDI Unit (Horizontal Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 Monochrome/8.4 Color LCD/MDI Unit (Vertical Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Location of MDI (Horizontal Type LCD/MDI Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Location of MDI (Vertical Type LCD/MDI Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 431 432 433 434 2.2 2.3 EXPLANATION OF THE KEYBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUNCTION KEYS AND SOFT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 437 c­5 Table of Contents B­64124EN/01 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 General Screen Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Input and Input Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FANUC Handy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turning on the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen Displayed at Power­on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Disconnection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437 438 439 455 456 2.4 2.5 EXTERNAL I/O DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 2.5.1 2.5.2 2.5.3 457 459 POWER ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460 460 461 462 3. MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463 3.1 3.2 3.3 3.4 3.5 MANUAL REFERENCE POSITION RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . JOG FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INCREMENTAL FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL HANDLE FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL ABSOLUTE ON AND OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464 466 468 469 472 4. AUTOMATIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 MEMORY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MDI OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DNC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROGRAM RESTART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCHEDULING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUBPROGRAM CALL FUNCTION (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL HANDLE INTERRUPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIRROR IMAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL INTERVENTION AND RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DNC OPERATION WITH MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10.1 4.10.2 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10.2.1 DNC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.10.2.2 Subprogram Call (M198) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limitation and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for Fixing the Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478 481 485 487 494 499 501 504 506 508 508 509 509 510 511 511 511 4.10.3 4.10.4 4.10.5 5. TEST OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513 5.1 5.2 5.3 5.4 5.5 MACHINE LOCK AND AUXILIARY FUNCTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEEDRATE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RAPID TRAVERSE OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRY RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SINGLE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514 516 517 518 519 6. SAFETY FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521 6.1 EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522 c­6 B­64124EN/01 Table of Contents 6.2 6.3 6.4 OVERTRAVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STORED STROKE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STROKE LIMIT CHECK PRIOR TO PERFORMING MOVEMENT . . . . . . . . . . . . . . . . . . . . . . . 523 524 528 7. ALARM AND SELF­DIAGNOSIS FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531 7.1 7.2 7.3 ALARM DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALARM HISTORY DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING BY SELF­DIAGNOSTIC SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532 534 535 8. DATA INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538 8.1 8.2 8.3 8.4 FILES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILE SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FILE DELETION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROGRAM INPUT/OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4.1 8.4.2 Inputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539 541 543 544 544 547 8.5 OFFSET DATA INPUT AND OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.1 8.5.2 549 549 550 8.6 INPUTTING AND OUTPUTTING PARAMETERS AND PITCH ERROR COMPENSATION DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6.1 8.6.2 8.6.3 8.6.4 Inputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Custom Macro Common Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying the Directory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reading Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 551 551 552 553 554 8.7 INPUTTING/OUTPUTTING CUSTOM MACRO COMMON VARIABLES . . . . . . . . . . . . . . . . . 8.7.1 8.7.2 555 555 556 8.8 DISPLAYING DIRECTORY OF FLOPPY CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.1 8.8.2 8.8.3 8.8.4 557 558 561 562 563 8.9 8.10 OUTPUTTING A PROGRAM LIST FOR A SPECIFIED GROUP . . . . . . . . . . . . . . . . . . . . . . . . . DATA INPUT/OUTPUT ON THE ALL IO SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10.1 8.10.2 8.10.3 8.10.4 8.10.5 8.10.6 Setting Input/Output­Related Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting and Outputting Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting and Outputting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting and Outputting Offset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inputting and Outputting Floppy Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565 566 567 568 573 575 577 578 8.11 DATA INPUT/OUTPUT USING A MEMORY CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583 9. EDITING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595 9.1 INSERTING, ALTERING AND DELETING A WORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 Word Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heading a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inserting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Altering a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting a Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596 597 599 600 601 602 c­7 Table of Contents B­64124EN/01 9.2 DELETING BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2.1 9.2.2 Deleting a Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting Multiple Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603 603 604 9.3 9.4 9.5 PROGRAM NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEQUENCE NUMBER SEARCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DELETING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5.1 9.5.2 9.5.3 Deleting One Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting All Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deleting More Than One Program by Specifying a Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copying an Entire Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Copying Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Moving Part of a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Merging a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplementary Explanation for Copying, Moving and Merging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement of Words and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605 606 608 608 608 609 9.6 EXTENDED PART PROGRAM EDITING FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.6.1 9.6.2 9.6.3 9.6.4 9.6.5 9.6.6 610 611 612 613 614 615 617 9.7 9.8 9.9 EDITING OF CUSTOM MACROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACKGROUND EDITING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PASSWORD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619 620 621 10.CREATING PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623 10.1 10.2 10.3 10.4 CREATING PROGRAMS USING THE MDI PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOMATIC INSERTION OF SEQUENCE NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . CONVERSATIONAL PROGRAMMING WITH GRAPHIC FUNCTION . . . . . . . . . . . . . . . . . . . . 624 625 627 630 11.SETTING AND DISPLAYING DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634 11.1 SCREENS DISPLAYED BY FUNCTION KEY 11.1.1 11.1.2 11.1.3 11.1.4 11.1.5 11.1.6 11.1.7 POS .................................. 642 643 644 646 647 648 650 651 Position Display in the Work Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position Display in the Relative Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overall Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Presetting the Workpiece Coordinate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actual Feedrate Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display of Run Time and Parts Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Monitor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROG 11.2 SCREENS DISPLAYED BY FUNCTION KEY 11.2.1 11.2.2 11.2.3 11.2.4 11.2.5 (IN MEMORY MODE OR MDI MODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Contents Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Next Block Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Check Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Screen for MDI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROG 653 654 655 656 657 658 11.3 SCREENS DISPLAYED BY FUNCTION KEY 11.3.1 11.3.2 (IN THE EDIT MODE) . . . . . . . . . . . . . . . 659 659 662 Displaying Memory Used and a List of Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying a Program List for a Specified Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OFS/SET 11.4 SCREENS DISPLAYED BY FUNCTION KEY 11.4.1 ................................... 665 666 Setting and Displaying the Tool Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c­8 B­64124EN/01 Table of Contents 11.4.2 11.4.3 11.4.4 11.4.5 11.4.6 11.4.7 11.4.8 11.4.9 11.4.10 11.4.11 11.4.12 Tool Length Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Entering Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sequence Number Comparison and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting Run Time, Parts Count, and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting the Workpiece Origin Offset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct Input of Measured Workpiece Origin Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting Custom Macro Common Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying Pattern Data and Pattern Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting the Software Operator's Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting Tool Life Management Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting Extended Tool Life Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SYSTEM 668 670 672 674 676 677 679 680 682 684 687 11.5 SCREENS DISPLAYED BY FUNCTION KEY 11.5.1 11.5.2 ................................... 692 693 695 Displaying and Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying and Setting Pitch Error Compensation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6 DISPLAYING THE PROGRAM NUMBER, SEQUENCE NUMBER, AND STATUS, AND WARNING MESSAGES FOR DATA SETTING OR INPUT/OUTPUT OPERATION . . . . . 11.6.1 11.6.2 Displaying the Program Number and Sequence Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying the Status and Warning for Data Setting or Input/Output Operation . . . . . . . . . . . . . . . . . . MESSAGE 698 698 699 11.7 11.8 SCREENS DISPLAYED BY FUNCTION KEY 11.7.1 11.8.1 11.8.2 ................................... 701 701 External Operator Message History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Erase Screen Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLEARING THE SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703 703 704 12.GRAPHICS FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705 12.1 12.2 GRAPHICS DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DYNAMIC GRAPHIC DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2.1 12.2.2 Path Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706 712 712 721 13.HELP FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 733 14.SCREEN HARDCOPY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738 IV. MANUAL GUIDE 0i 1. MANUAL GUIDE 0i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 743 1.1 1.2 1.3 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROGRAM CREATING OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Creating a New Part Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G­code Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M­code Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data for Each Canned Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744 745 746 746 747 748 750 752 755 1.4 CANNED CYCLE MACHINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 1.4.2 757 758 760 1.5 CONTOUR PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . c­9 775 Table of Contents B­64124EN/01 1.5.1 1.5.2 1.5.3 1.5.4 1.5.5 Operations of Contour Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detail of Contour Figure Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detail of Contour Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Details of Auxiliary Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 776 785 787 798 808 1.6 1.7 PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810 811 V. MAINTENANCE 1. METHOD OF REPLACING BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 815 1.1 1.2 1.3 BATTERY FOR MEMORY BACKUP (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BATTERY FOR SEPARATE ABSOLUTE PULSE CODERS (6VDC) . . . . . . . . . . . . . . . . . . . . . . BATTERY FOR ABSOLUTE PULSE CODER BUILT INTO THE MOTOR (6VDC) . . . . . . . . . . 816 820 821 APPENDIX A. TAPE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 825 B. LIST OF FUNCTIONS AND TAPE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 828 C. RANGE OF COMMAND VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 833 D. NOMOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836 D.1 D.2 D.3 D.4 INCORRECT THREADED LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIMPLE CALCULATION OF INCORRECT THREAD LENGTH . . . . . . . . . . . . . . . . . . . . . . . . . TOOL PATH AT CORNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RADIUS DIRECTION ERROR AT CIRCLE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 837 839 841 844 E. STATUS WHEN TURNING POWER ON, WHEN CLEAR AND WHEN RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 845 F. CHARACTER­TO­CODES CORRESPONDENCE TABLE . . . . . . . . . . . . . . . . . . 847 G. ALARM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 848 c­10 I. GENERAL B­64124EN/01 GENERAL 1. GENERAL 1 GENERAL This manual consists of the following parts: About this manual I. GENERAL Describes chapter organization, applicable models, related manuals, and notes for reading this manual. II. PROGRAMMING Describes each function: Format used to program functions in the NC language, characteristics, and restrictions. When a program is created through conversational automatic programming function, refer to the manual for the conversational automatic programming function (Table 1). III. OPERATION Describes the manual operation and automatic operation of a machine, procedures for inputting and outputting data, and procedures for editing a program. IV. MANUAL GUIDE 0i Describes MANUAL GUIDE 0i. V. MAINTENANCE Describes procedures for replacing batteries. APPENDIX Lists tape codes, valid data ranges, and error codes. Some functions described in this manual may not be applied to some products. For detail, refer to the DESCRIPTIONS manual(B­64112EN). This manual does not describe parameters in detail. For details on parameters mentioned in this manual, refer to the manual for parameters (B­64120EN). This manual describes all optional functions. Look up the options incorporated into your system in the manual written by the machine tool builder. The models covered by this manual, and their abbreviations are: Product name FANUC Series 0i­MC 0i­MC Abbreviations Series 0i 3 1. GENERAL GENERAL B­64124EN/01 Special symbols D IP_ D; This manual uses the following symbols: Indicates a combination of axes such as X__ Y__ Z (used in PROGRAMMING.). Indicates the end of a block. It actually corresponds to the ISO code LF or EIA code CR. The following table lists the manuals related to Series 0i­C and 0i Mate­C. This manual is indicated by an asterisk(*). Manual name DESCRIPTIONS CONNECTION MANUAL (HARDWARE) CONNECTION MANUAL (FUNCTION) Series 0i­TC OPERATOR'S MANUAL Series 0i­MC OPERATOR'S MANUAL Series 0i Mate­TC OPERATOR'S MANUAL Series 0i Mate­MC OPERATOR'S MANUAL MAINTENANCE MANUAL PARAMETER MANUAL PROGRAMMING MANUAL Macro Compiler/Macro Executor PROGRAMMING MANUAL FANUC MACRO COMPILER (For Personal Computer) PROGRAMMING MANUAL PMC PMC Ladder Language PROGRAMMING MANUAL PMC C Language PROGRAMMING MANUAL Network Profibus­DP Board OPERATOR'S MANUAL Ethernet Board/DATA SERVER Board OPERATOR'S MANUAL FAST Ethernet Board/FAST DATA SERVER OPERATOR'S MANUAL DeviceNet Board OPERATOR'S MANUAL OPEN CNC FANUC OPEN CNC OPERATOR'S MANUAL (Basic Operation Package (For Windows 95/NT)) FANUC OPEN CNC OPERATOR'S MANUAL (Operation Management Package) B­62994EN B­63214EN B­62924EN B­63354EN B­63644EN B­63404EN B­61863E B­61863E­1 B­61803E­1 B­66102E Specification number B­64112EN B­64113EN B­64113EN­1 B­64114EN B­64124EN B­64134EN B­64144EN B­64115EN B­64120EN * Related manuals of Series 0i­C/0i Mate­C 4 B­64124EN/01 GENERAL 1. GENERAL Related manuals of Servo Motor is/i/is series The following table lists the manuals related to Servo Motor is/i/is series. Manual name FANUC AC SERVO MOTOR is/i series DESCRIPTIONS FANUC AC SERVO MOTOR is series DESCRIPTIONS FANUC AC SERVO MOTOR is/i/is series PARAMETER MANUAL Specification number B­65262EN B­65302EN B­65270EN FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B­65272EN FANUC AC SPINDLE MOTOR i series DESCRIPTIONS FANUC AC SPINDLE MOTOR i/i series PARAMETER MANUAL FANUC SERVO AMPLIFIER i series DESCRIPTIONS FANUC SERVO AMPLIFIER i series DESCRIPTIONS FANUC AC SERVO MOTOR is/i series FANUC AC SPINDLE MOTOR i series FANUC SERVO AMPLIFIER i series MAINTENANCE MANUAL FANUC AC SERVO MOTOR i series FANUC AC SPINDLE MOTOR i series FANUC SERVO AMPLIFIER i series MAINTENANCE MANUAL B­65312EN B­65280EN B­65282EN B­65322EN B­65285EN B­65325EN 5 1. GENERAL