SWG SIDEWALL POWER VENTING KIT Installation Specifications For The Following Furnaces Certified As A Component Part of The Furnace Application. This instruction sheet contains OEM specific information that supercedes the provided instruction manual where applicable. All field wiring shown in included wiring diagrams are correct regardless whether the CK-43 or CK-43F is used. Contents Kit P/N 46205411 46205405 46205407 46205410 46205403 46205408 46205406 46205401 46205413 46205402 46205409 46205404 Furnace Manufacturer Amana Refrigeration Inc. American Standard Inc. & The Trane Co. Armstrong Air Conditioning Inc. Bard Manufacturing Co. Carrier Corp. Consolidated Industries Corp. Dunkirk Radiator Corp. Evcon Industries Inc. International Comfort Products (Adjustable) International Comfort Products (Fixed) Lennox International Inc. Rheem Air Conditioning York International Corp. Page 2 4 6 7 8 10 11 13 14 16 17 18 19 Field Controls, L.L.C., 2630 Airport Road, Kinston, NC 28504 Technical Support (800) 742-8368 SWG-4AM AMANA SIDEWALL POWER VENTING KIT Field Controls P/N 46205411 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43 Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable Post Purge Recommended For Use On The Following Amana Model Furnaces: GBI GCIA GCIC GMI GUI GUIB GUID GCIB GCI GSI GHI GUIC GUIA NOT For Use On The Following Amana Model Furnaces: GCIS GUIS GUIV Furnace Configuration and Vent Pipe Restrictions Type B-1 vent pipe shall be used to join the furnace to the venting system and for the entire length of the venting system. Exception: Up to 24" of single wall vent pipe may be used to connect the furnace to the barometric damper. The barometric damper tee may be single wall. Type B-1/double wall vent pipe MUST be used from the barometric damper tee to the power venter. For Furnace Models GUIA, GUIB, GUIC, and GUID BTU/Hr. Diameter of Installer Maximum Maximum Flue Collar Provided Flue Equivalent Length Equivalent Length on Furnace Pipe Transition (ft.) for 4" Vent Pipe (ft.) for 5" Vent Pipe Size Diameters 46,000 4" None 100 100 69,000 4" None 100 100 92,000 4" None 100 100 115,000 4" None 85 95 138,000 4" None 65 80 For Furnace Models GCIA, GCIB, and GCIC BTU/Hr. Diameter of Installer Maximum Maximum Flue Collar Provided Flue Equivalent Length Equivalent Length on Furnace Pipe Transition (ft.) for 4" Vent Pipe (ft.) for 5" Vent Pipe Size Diameters 46,000 3" 3" to 4" 100 100 69,000 3" 3" to 4" 100 100 92,000 3" 3" to 4" 100 100 115,000 3" 3" to 4" 85 95 138,000 3" 3" to 4" 65 80 Page 2 For Furnace Models GBI, GCI, GHI, GSI, and GUI Maximum Maximum Installer BTU/Hr. Diameter of Equivalent Length Equivalent Length Provided Flue Flue Collar on Furnace Pipe Transition (ft.) for 4" Vent Pipe (ft.) for 5" Vent Pipe Size Diameters 45,000 3" 3" to 4" 100 100 70,000 3" 3" to 4" 100 100 90,000 3" 3" to 4" 100 100 115,000 4" None 85 95 140,000 4" None 65 80 For Furnace Models GMI Installer BTU/Hr. Diameter of Provided Flue Flue Collar on Furnace Pipe Transition Size Diameters 40,000 3" 3" to 4" 60,000 4" None 80,000 4" None 100,000 4" None 120,000 4" None 140,000 4" None Maximum Maximum Equivalent Length Equivalent Length (ft.) for 4" Vent Pipe (ft.) for 5" Vent Pipe 100 100 100 100 80 60 100 100 100 100 90 80 General Wiring For complete installation information refer to the Field Controls SWG-4AM Power Venter Installation Manual for details (P/N 46333300.) Page 3 SWG-4AT AMERICAN STANDARD AND TRANE SIDEWALL POWER VENTING KIT Field Controls P/N 46205405 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following American Standard And Trane Furnaces: AUD-C TUD-C AUD-R TUD-R CUE-A TUE-A ADD-C TDD-C ADD-R TDD-R CDE-A TDE-A Furnace Configuration And Vent Pipe Restrictions: Furnace Input BTU/Hr 40,000 60,000 80,000 100,000 120,000 140,000 General Wiring Refer to the Diagrams on the following page for guidance in wiring the Power Venter and Control Kit to the appliance. Diameter Of Vent Pipe Collar On Furnace (In.) 4 4 4 4 4 4 Maximum Equivalent Vent Length (Ft.) 65 65 65 65 65 65 For complete installation information refer to the Field Controls SWG-4AT Power Venter Installation Manual for details (P/N 46306700.) Page 4 Page 5 SWG-4A ARMSTRONG SIDEWALL POWER VENTING KIT Field Controls P/N 46205407 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For use with Armstrong furnace models that begin with the following: AMEG6G EG5G EG6G EG7G EG8G GCJ GHJ GUJ Furnace Configuration and Vent Pipe Restrictions Model Number AMEG6G EG5G EG6G EG7G EG8G GCJ GHJ GUJ General Wiring Configuration Furnace Vent Collar Diameter (in.) 4 4 4 4 4 4 4 4 Max. Equivalent Vent Length (ft.); 4" Diameter Vent Pipe 60 60 60 60 41 60 60 60 Upflow Lowboy Upflow Downflow Horizontal Downflow-Horizontal Upflow-Horizontal Upflow For complete installation information refer to the Field Controls SWG-4A Power Venter Installation Manual for details (P/N 46333500.) Page 6 SWG-4B BARD SIDEWALL POWER VENTING KIT Field Controls P/N 46205410 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Bard Standard Furnaces: Upflow IH60D36 (A,B) IH85D48 (A,B,D) IH115D48 (A,B) IH115D60A IH145D60A Unit Selection Table: Furnace Input Btu/Hr Diameter Of Vent Installer Provided Flue Maximum Equivalent Pipe Collar On Pipe Transition Size* Vent Length (Ft.) Furnace (In.) 4" Vent Pipe 58,000 3" 3"-4" 65 86,000 4" ** 3"-4" *** 65 115,000 4" None Required 65 145,000 4" None Required 65 * Transition should be attached to the furnace vent pipe collar if required. ** 86,000 Btu models with A or B suffix letter have 3" collars. *** 86,000 Btu models with D suffix have 4" collars and do not require a 3" to 4" transition. Downflow IC60D36A IC85D42 (A,D) IC115D48A ----------Lowboy -----IL85D42 (A,D) IL115D48A -----IL145D60A General Wiring For complete installation information refer to the Field Controls SWG-4B Power Venter Installation Manual for details (P/N 46332100.) Page 7 SWGII-4CC CARRIER SIDEWALL POWER VENTING KIT Field Controls P/N 46205403, Carrier P/N KGASW03012SP Kit Includes: SWGII-4HD Sidewall Power Venter CK-43CC Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For Use With The Following Carrier Furnace Models: 58UXT 58WAV 58DXT 58ZAV 58UXV 58PAV 58UHV 58RAV 58TUA GB1AAV 58TMA GB3AAV For Use With The Following BDP Furnace Models: 330JAV 376CAV 331JAV 383KAV 333JAV 373LAV 333BAV 480BAV 330AAV 481BAV 331AAV GB1AAV 395CAV GB3AAV For All Single-Furnace Systems: Use one SWGII-4CC Kit for each furnace, and do not common-vent with other appliance(s). To common-vent these furnaces with other appliances, use SWGII-4HD Kit with instruction P/N 46139100 and a CK Series Control Kit for each appliance. For All Two-Stage furnaces: When setting up a two-stage furnace, the furnace should be operating on HIGH-STAGE HEAT while adjusting the sidewall power venter airflow adjustment damper, draft control, and proving switch. VENTING INSTALLATION OPTIONS FURNACE MODELS 4-in. dia. Type B-1 vent up to 40 ft. long, up to 4 elbows, and 1 tee § PERMITTED WITH ALL GAS INPUT SIZES A 5"-to-4" reducer is required between furnace and vent for inputs greater than 105,000 Btu/hr. PERMITTED WITH ALL GAS INPUT SIZES A 5"-to-4" reducer is required between furnace and vent for inputs greater than 115,000 Btu/hr. 3-in. dia. Type B-1 vent up to 40 ft. long, up to 4 elbows, and 1 tee § PERMITTED WITH ALL GAS INPUT SIZES A reducer is required between furnace and vent for these inputs: up through 105,000 Btu/hr 4"-to-3" more than 105,000 Btu/hr 5"-to-3". PERMITTED WITH GAS INPUTS OF 88,000 Btu/hr AND LESS A 4"-to-3" reducer is required between furnace and vent. Draft Safeguard Switch Assembly Two-Stage models 58UXT 330JAV 58DXT 331JAV 58UXV 333JAV 58UHV 333BAV 58TUA 330AAV 58TMA 331AAV Single-Stage models 58WAV 395CAV 58ZAV 376CAV 58PAV 383KAV 58RAV 373LAV GB1AAV 480BAV GB3AAV 481BAV PERMITTED WITH OR WITHOUT THE DRAFT SAFEGUARD * PERMITTED ONLY WITH THE DRAFT SAFEGUARD Page 8 * § The furnace's Draft Safeguard switch assembly can remain in place as installed at the factory, or the Draft Safeguard switch assembly can be removed (relief box opening sealed with Block-off Plate and switch replaced with Splice Connector from Kit KGASW0101/02012SP). The Draft Safeguard switch assembly must remain installed and operational in the furnace. See Equivalent Length Table II. Fewer elbows permit longer straight length & vice-versa. 3"-to-4" increaser is required between vent pipe and power venter. General Wiring: For complete installation information refer to the Field Controls SWGII-4CC Power Venter Installation Manual for details (P/N 46295100.) Page 9 SWG-4CD CONSOLIDATED SIDEWALL POWER VENTING KIT Field Controls P/N 46205408 Kit Includes: SWGII-4HD Sidewall Power Venter WMO-1 Thermal Safety Switch (Must be purchased separately if using other venting kit on Consolidated Furnaces.) CK-43F Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Fixed post purge For use with the following series of furnaces: This furnace was built by CONSOLIDATED INDUSTRIES under the names: QUATRO, TECH-4, QUADPRO, QUADTECH, MULTIFLOW, BRENTWOOD, and SUNBURST. Model Numbers: MAA040NR2R MBA040NH2R MCA040NR2R MDA040NH2R MAA040NR3R MBA040NH3R MCA040NR3R MDA040NH3R MAA060NR2R MBA060NH2R MCA060NR2R MDA060NH2R MAA060NR3R MBA060NH3R MCA060NR3R MDA060NH3R MAA060NR4R MBA060NH4R MCA060NR4R MDA060NH4R MAA080NR2R MBA080NH2R MCA080NR2R MDA080NH2R MAA080NR3R MBA080NH3R MCA080NR3R MDA080NH3R MAA080NR4R MBA080NH4R MCA080NR4R MDA080NH4R MAA080NR5R MBA080NH5R MCA080NR5R MDA080NH5R MAA100NR3R MBA100NH3R MCA100NR3R MDA100NH3R MAA100NR4R MBA100NH4R MCA100NR4R MDA100NH4R MAA100NR5R MBA100NH5R MCA100NR5R MDA100NH5R MAA120NR4R MBA120NH4R MCA120NR4R MDA120NH4R MAA120NR5R MBA120NH5R MCA120NR5R MDA120NH5R MAA140NR4R MBA140NH4R MCA140NR4R MDA140NH4R MAA140NR5R MBA140NH5R MCA140NR5R MDA140NH5R Note: Model numbers may have suffix "X". This kit may also be used with furnaces manufactured by Consolidated Industries and sold by a number of other companies under their names. This furnace was built by CONSOLIDATED INDUSTRIES under the name PREMIER. Model Numbers: HBA040NR3R HBA060NR4R HBA080NR4R HBA100NR5R HBA120NR5R Note: Model numbers may have suffix "X". This kit may also be used with furnaces manufactured by Consolidated Industries and sold by a number of other companies under their names. General Information: Page 10 1. 2. Maximum equivalent vent length is 63 feet for all furnaces listed! The SWG-4CD power venter kit must be installed using type B-1 vent pipe only! General Wiring For complete installation information refer to the Field Controls SWG-4CD Power Venter Installation Manual for details (P/N 46333600.) SWG-4D DUNKIRK SIDEWALL POWER VENTING KIT Field Controls P/N 46205406 Kit Includes: SWGII-4HD Sidewall Power Venter CK-43D Control Kit Includes: 4" MG-1 Barometric Draft Control Fan Proving Switch Adjustable post purge For use with the Dunkirk Radiator Boiler Models XEB 2-5 or Equivalent* *To determine equivalent models, call (716)366-5500 and ask for Technical Service Department Unit Sizing and Equivalent Footage Max. Horizontal Vent Run 50'+ Tee with a 3"x4" increaser for the barometric draft control + 3"x4" increaser with power venter Min. Horizontal Vent Run 2'+ 90° elbow + tee with a 3"x4" increaser for the barometric draft control + 3"x4" increaser with power venter For additional elbows, reduce the maximum vent length as follows: Page 11 3" x 90° elbow - reduce vent length by 3 feet for each elbow Standard 3" single walled galvanized venting or 3" Type B vent pipe should be used. Draft Control Installation: 1. Install a 3" vent pipe tee of the same material as the vent piping 12" to 24" away from the outlet of the boiler's blower. Then place a 3"X4" reducer in the tee for mounting the barometric draft control as shown in the Figure below. Seal the vent pipe tee and reducer using the sealing and joining procedures in the boiler installation instructions. Seal the barometric draft control into the tee using the same high temperature silicone as used on the vent piping. The front face of the control MUST be plumb and the bearing surfaces MUST be level whether the control is on a horizontal, vertical, or sloping vent pipe. Use a spirit level and level accurately. If necessary, the control may be held in place by sheet metal screws. 2. 3. Dunkirk instructions continued on next page. Page 12 General Wiring For complete installation information refer to the Field Controls SWG-4D,5D Power Venter Installation Manual for details (P/N ...