Table of Contents Table of Contents Introduction Instrument Cluster Warning and control lights Gauges 4 10 10 14 Entertainment Systems AM/FM stereo cassette with CD AM/FM stereo cassette AM/FM stereo with CD Rear seat controls 16 16 18 24 28 Climate Controls Manual heating and air conditioning Rear window defroster 31 31 35 Lights Headlamps Turn signal control Bulb replacement 36 36 39 41 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control Message center 45 45 46 53 54 56 63 Locks and Security Keys Locks Anti-theft system 77 77 77 79 1 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints 89 89 99 112 118 Driving Starting Brakes Traction control Transmission operation Trailer towing 132 132 135 137 140 147 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing 152 152 153 153 154 163 170 175 Customer Assistance Reporting safety defects (U.S. only) 176 184 Cleaning 185 2 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Low tire warning system Part numbers Refill capacities Lubricant specifications 191 193 194 197 204 218 223 223 225 Accessories Index 230 233 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. Copyright © 2003 Ford Motor Company 3 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle the greater the safety and pleasure you will derive from driving it. For more information on Ford Motor Company and its products visit the following website: · In the United States: www.ford.com · In Canada: www.ford.ca · In Australia: www.ford.com.au · In Mexico: www.ford.com.mx Additional owner information is given in separate publications. This Owner's Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle. Furthermore, due to printing cycles it may describe options before they are generally available. Remember to pass on the Owner's Guide when reselling the vehicle. It is an integral part of the vehicle. Fuel pump shut-off switch In the event of an accident the safety switch will automatically cut off the fuel supply to the engine. The switch can also be activated through sudden vibration (e.g. collision when parking). To reset the switch, refer to the Fuel pump shut-off switch in the Roadside emergencies chapter. 4 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. Warning symbols on your vehicle When you see this symbol, it is imperative that you consult the relevant section of this guide before touching or attempting adjustment of any kind. Protecting the environment We must all play our part in protecting the environment. Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim. Information in this respect is highlighted in this guide with the tree symbol. BREAKING-IN YOUR VEHICLE Your vehicle does not need an extensive break-in. Try not to drive continuously at the same speed for the first 1,600 km (1,000 miles) of new vehicle operation. Vary your speed to allow parts to adjust themselves to other parts. Drive your new vehicle at least 800 km (500 miles) before towing a trailer. Do not add friction modifier compounds or special break-in oils during the first few thousand kilometers (miles) of operation, since these additives may prevent piston ring seating. See Engine oil in the Maintenance and specifications chapter for more information on oil usage. 5 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance Warranties. For a detailed description of what is covered and what is not covered, refer to the Warranty Guide that is provided to you along with your Owner's Guide. Data Recording Computers in your vehicle are capable of recording detailed data potentially including but not limited to information such as: · the use of restraint systems including seat belts by the driver and passengers, · information about the performance of various systems and modules in the vehicle, and · information related to engine, throttle, steering, brake or other system status. Any of this information could potentially include information regarding how the driver operates the vehicle potentially including but not limited to information regarding vehicle speed, brake or accelerator application or steering input. This information may be stored during regular operation or in a crash or near crash event. This stored information may be read out and used by: · Ford Motor Company. · service and repair facilities. · law enforcement or government agencies. · others who may assert a right or obtain your consent to know such information. 6 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction Special instructions For your added safety, your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury. Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and is turned OFF. MIDDLE EAST/NORTH AFRICA VEHICLE SPECIFIC INFORMATION For your particular global region, your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide; therefore, a supplement has been supplied that complements this book. By referring to the pages in the provided supplement, you can properly identify those features, recommendations and specifications that are unique to your vehicle. Refer to this Owner Guide for all other required information and warnings. 7 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner's Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Installation Warning Child Seat Tether Anchor Anti-Lock Brake System Child Seat Child Seat Lower Anchor Brake System Brake Fluid Non-Petroleum Based AdvanceTrac Traction Control Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Defrost/Demist Windshield Wash/Wipe Rear Window Defrost/Demist 8 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Introduction Vehicle Symbol Glossary Power Windows Front/Rear Child Safety Door Lock/Unlock Panic Alarm Engine Coolant Power Window Lockout Interior Luggage Compartment Release Symbol Engine Oil Engine Coolant Temperature Battery Do Not Open When Hot Avoid Smoking, Flames, or Sparks Explosive Gas Battery Acid Fan Warning Maintain Correct Fluid Level Engine Air Filter Jack MAX MIN Power Steering Fluid Emission System Passenger Compartment Air Filter Check fuel cap Low tire warning 9 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Instrument Cluster Instrument Cluster WARNING LIGHTS AND CHIMES CHECK FUEL CAP O/D OFF F E FUEL 3 2 1 TRAC OFF 4 56 TRAC ACTIVE 7 THEFT 40 20 40 60 80 BRAKE 120 80 100 160 km/h 200 TEMP H RPMX1000 MPH 120 mi Warning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle's functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains on after starting the vehicle, have the respective system inspected immediately. Check engine: The Check Engine indicator light illuminates when the ignition is first turned to the ON position to check the bulb. Solid illumination after the engine is started indicates the On Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. If the light is blinking, engine misfire is occurring which could damage your catalytic converter. Drive in a moderate fashion (avoid heavy acceleration and deceleration) and have your vehicle serviced immediately. Under engine misfire conditions, excessive exhaust temperatures could damage the catalytic converter, the fuel system, interior floor coverings or other vehicle components, possibly causing a fire. Check fuel cap: Illuminates when CHECK the fuel cap may not be properly FUEL installed. Continued driving with CAP this light on may cause the Check engine warning light to come on, refer to Fuel filler cap in the Maintenance and Specification chapter. 10 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Instrument Cluster Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON position when the engine is not running, or in a position between ON and START, or by applying the parking brake when the ignition is turned to the ON position. If the brake system warning light does not illuminate at this time, seek service immediately from your dealership. Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected immediately by your servicing dealership. Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately. Anti-lock brake system: If the ABS light stays illuminated or ABS continues to flash, a malfunction has been detected, have the system serviced immediately. Normal braking is still functional unless the brake warning light also is illuminated. Air bag readiness: If this light fails to illuminate when ignition is turned to ON, continues to flash or remains on, have the system serviced immediately. A chime will also sound when a malfunction in the supplemental restraint system has been detected. Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly. 11 2003 Windstar (win) Owners Guide (post-2002-fmt) USA English (fus) Instrument Cluster Engine oil pressure: Illuminates when the oil pressure falls below the normal range, refer to Engine oil in the Maintenance and specifications chapter. Traction Control or TRAC AdvanceTrac active ACTIVE (if equipped): Illuminates when the Traction Control is active, refer to the Driving chapter for more information. Traction Control or TRAC AdvanceTrac off light OFF (if equipped): Illuminates when the Traction Control has been disabled (by the driver or as a result of a system failure). Refer to the Driving chapter for more information. Low tire warning: Illuminates when the low tire warning system is enabled. If the light remains on while driving, the tire pressure should be checked, refer to Low t ...