110 MANUAL DEL USUARIO USER MANUAL MANUEL D'ENTRETIEN LIBRETTO D´USO BETRIEBSANLEITUNG 4 STROKE 110 SERVICE MANUAL 4 STROKE ENGLISH FOREWORD Thanks for purchasing QUAD 110 - 4 STROKE. This manual ¡ncludes important safety information. It provides information about special techniques and skills necessary to ride this vehicle. It also includes the details to opérate and necessary maintenance procedure to perform safely. IMPORTANT SAFETY MESSAGE: ­ PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS QUAD. ­ READ THIS MANUAL BEFORE OPERATING THIS QUAD. MAKE SURE YOU UNDERSTAND ALL INSTRUCTION. ALSO KEEP ALL INFORMATION IN MIND WHILE OPERATING THIS QUAD. ­ ANYONE UNDER AGE 16 SHOULD NEVER BE ALLOWED TO OPÉRATE QUAD 110 - 4 STROKE. ­ KEEP THIS MANUAL IN THE WATERPROOF PLACTIC BAG AND STORED IN THE COMPARTMENT PROVIDED BY YOU QUAD. ­ FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. ­ NEVER CARRY A PASSENGER ON THIS QUAD. -1- IMPORTANT NOTICE TO PARENTS AND ADULTS: ­ THIS QUAD IS NOT A TOY. ­ YOU SHOULD UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THIS MANUAL BEFORE YOU LET YOUR CHILD RIDE THIS QUAD. THEN BE SURE YOUR CHILD UNDERSTANDS AND WILL FOLLOW THEM. ­ THIS QUAD SHOULD ONLY BE OPERATED UNDER THE DIRECT SUPERVISIÓN OF AN ADULT. ­ NEVER EXCEED YOUR RIDING CAPABILITIES. ­ THIS QUAD CAN BE HAZARDOUS TO OPÉRATE, AVOID EXCESSIVE SPEED, ON PAVED SURFACES, SHARP TURNS, AND UNEVEN TERRAIN. ­ ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS. ­ NEVER RIDE THIS QUAD DURING LOW LIGHT CONDITIONS. ­ CHILDREN DIFFER IN SKILLS. SOME CHILDREN MAY NOT BE ABLE TO OPÉRATE AN QUAD SAFETY. PARENTS SHOULD PERMIT CONTINUED USE ONLY IF THEY DETERMINE THAT THE CHILD HAS THE ABILITY TO OPÉRATE THE QUAD SAFETY. ­ IF YOUR CHILD ISINEXPERIENCED IN RIDING QUAD, HE OR SHE SHOULD TAKE A TRAINING COURSE BEFORE OPERATING THIS QUAD. -2- Whenever you see the symbols shown below, heed their instructions. Always follow safe operating and maintenance practices. WARNING HAZARD Failure to heed WARNINGS... WHATCANHAPPEN WARNINGS ¡dentify special instructions or procedures which, if not correctly followed, could result in serious injury or death. HOW TO AVOID THE HAZARD Read all WARNINGS in this manual carefully and for your safety be sure to follow their instruction. CAUTION This caution symbol identifies special instruction Or procedures which, if not strictly observed, could. Result in damage to or destruction of equipment. NOTE This note symbol indicates points of particular interest for more efficient and convenient operation. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. -3- IMPORTANT NOTICE Off-road vehicle riding is a wonderful sport, and we hope you will enjoy it to the fullest. This vehicle is designed and manufactured for off-road use only. It is illegal and unsafe to operate this vehicle on any public road, street and highway. This vehicle complies with all applicable off-road noise and spark arrester laws and regu-lations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this vehicle. Read this manual carefully and completely before starting your new quad. It contains important safety information. Never operate this quad without proper instruction. Beginner should take a training course before operating this vehicle. Never allow a child under the age 16 to operate this quad. Use of this quad by children under 16 years of age can lead to severe injury of death of the child. Even youths starting at age 16 may not have the skills, abilities, or judgment needed to operate this quad safety. Therefore youths starting at age 16 should have adult supervision even after they attend a training course. To protect your safety, make sure you use your vehicle legally, show concern for the environment, and respect the rights of other people. -4- WARNING Indicate a potential hazard that could result in personal injury or death. TABLE OF CONTENTS FORWORD ...................................................... 1 IMPORTANT NOTICE ..................................... 4 SAFETY INFORMATION .. ............................. 6 LOCATION OF THE WARNING AND SPECIFICATION LABELS .............................. 11 VEHICLE IDENTIFICATION ..........................15 CONTROL FUNCTIONS................................. 6 1 PRE-OPERATION INSPECTION ..................25 OPERATION .................................................... 30 RIDING YOUR QUAD ..................................... 33 PERIODIC MAINTENANCE AND ADJUSTENT ..................................................... 39 CLEAN AND STORAGE ................................ 5 4 SPECIFICATIONS........................................... 47 WARRANTY TERMS AND CONDITIONS ........... 49 -5- SAFETY INFORMATION AN QUAD IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An quad handles differ-ently from other vehicles including motorcycle and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ­ Read this manual and all labels carefully and follow the operating procedures described. ­ Never operate an quad without proper instruction. Take a training course. Beginners should receive training from a certified instructor. ­ Always follow the age recommendation: · A child under 6 years old should never operate an quad with engine size greater than 50 c.c. · A child under 12 years old should never operate an quad with engine size greater than 70 c.c. · A child under 16 years old should never operate an quad with engine size greater than 90 c.c. ­ Never allow a child under age 16 to operate quad without adult supervision, and never allow continued use of an quad by a child if he or she does not have the abilities to operate it safely. ­ Never carry a passenger on an quad. ­ Never operate an quad on any public road, street or highway, even a dirt or gravel one. Never consume alcohol or drugs before or while operating this quad. ­ Never operate an quad without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (face shield or goggles), gloves, bots, long-sleeved shirt or jacket, and long pants. ­ Always avoid operating an quad on any paved surfaces, including driveways, sidewalks, streets and parking lots. ­ Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the quad. ­ Always follow proper procedures for turning as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. ­ Do not turn at excessive speed. Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skill necessary to control the quad on such terrain. Always be especially cautious on these kinds of terrain. Always -6- keep both hands on the handlebars and both feet on the footrests of the quad during operation. ­ Always inspect your quad each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. ­ Never attempt wheelies, jumps, or other stunts. ­ Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. ­ Never exceed the stated load capacity for an quad. Cargo should be properly distributed and securely attached. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. ­ Never modify an quad through improper installation or use of accessories. ­ Never operate the quad on hills too steep for the quad or for your abilities. Practice on smaller hills before attempting larger hills. ­ Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed. ­ Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual. ­ Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight uphill. Turn the quad around and remount, follow the procedure described in this manual. ­ Always be careful when skidding or sliding. Learn to safety control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surface, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control. -7- ­ Never operate an quad in fast flowing water or in water deeper than the recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings. Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that will cause the quad to lean sharply to one side. Go straight down the hill where possible. ­ Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surface. Shift your weight to the uphill side of the quad. Never attempt to turn the quad around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible. Always check for obstacles before operating in a new area. -8- WARNING When transporting the QUAD in another vehicle, make sure it is placed upright and its fuel cock is in the "OFF" position. Otherwise, gasoline may leak out from the fuel tank or carburetor. WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries. HOW TO AVOID THE HAZARD If you swallow some gasoline or breathe a lot of gasoline vapor, or get some gasoline into your eyes, see your doctor right away. If gasoline spills on your skin, wash with water and soap immediately. If gasoline spills on your clothes, change your clothes immediately. POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch and you could be burned. HOW TO AVOID THE HAZARD Always shut down the engine while refueling. Do not refuel immediately after the engine has been running and is still very hot. Do not spill gasoline on the exhaust muffler/pipe or engine when refueling. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of clothes dryers or water heaters. -9- WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time. HOW TO AVOID THE HAZARD Always start and operate your quad in an area with adequate ventilation. -10- LOCATION OF THE WARNING AND SPECIFICATION LABELS a b Read and understand all of the labels on this quad. They contain important information for safe and proper operation of your quad. Never remove any labels from your vehicle. If any label becomes difficult to read or comes off, a replacement label is available from your dealer. c e d f h g i -11- ! WARNING Operation of this ATV by children under the age of 16 increases the risk of severe injury of death. NEVER permit children under age 16 to operate this ATV. THIS VEHICLE IS AN ALL-TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS. -12- ! WARNING ! WARNING Improper QUAD use can result in SEVERE INJURY or DEATH. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE:Set with tires cold · Recommended: FRONT: 20 kPa, {0,20 kgf/cm3} 2,9 psi REAR: 20 kPa, {0,20 kgf/cm3}, 2,9 psi · Minimum: FRONT: 17 kPa, {0,17 kgf/cm3}, 2,5 psi REAR: 17 kPa, {0,17 kgf/cm3}, 2,5 psi · Never set tire pressure below minimum. It cou ...