MANUAL DEL USUARIO USER MANUAL MANUEL D'ENTRETIEN LIBRETTO D'USO BETRIEBSANLEITUNG USER MANUAL ENGLISH USER MANUAL GAS GAS thanks you for the trust you have placed in us. We are delighted that you have selected the MC 65 motorcycle and we would like to welcome you to the GAS GAS family. Get to know your new machine well. This bike incorporates our accumulated competition experience and that which we have gained from the achievement of many important titles. You now possess a motorcycle with which, as well as feeling comfortable, you are offered infinite possibilities of driving at the highest level of your skill while maintaining a maximum of security. Thank you for your confidence and welcome to GAS GAS motos SA. GAS GAS MOTOS, S.A. -3 - Introduction You are now the owner of a modern motorcycle which will give you and your children much pleasure with maximum safety, provided you look after and maintain the bike in good order. The manual supplied with your new motorcycle provides important information concerning the handling and maintenance of the bike. At the time of publishing, it included the latest technical details for this series. However, there may be minor differences due to constant developments in the construction of the motorcycles. The instructions for use are an important element of the motorcycle and, in the event of resale, should be handed over to the new owner. We would stress that all maintenance work to the chassis and engine should be carried out by specialised GAS GAS workshops. In the event that such maintenance is required while competing with the bike, the work should be carried out by a qualified mechanic. Please follow the recommended running-in times as well as the inspection and maintenance intervals given. Strict adherence to these time periods will have a direct affect on the working life of the motorcycle. In all cases maintenance services should be carried out by a specialised GAS GAS workshop to ensure the bike remains under guarantee. For your child's safety, only use GAS GAS approved spare parts and accessories. GAS GAS will not accept responsibility for any demage caused by the use of other parts. Please note that as parents you should be aware that the safety of your children depends upon you finding a safe location for the use of the motorcycle which should also be maintained in perfect technical order. Naturally, the motorcycle entails the possibility of risk, as with all vehicles, and therefore you should ensure that all basic precautionary measures are observed. To do so, follow the important instructions given to parents to ensure safe driving of the motorcycle. Riding your motorcycle off-road is a marvellous sport which we hope you and your children will enjoy to the full. Nevertheless, it can be a source of problems for the environment and of conflict with other people. Responsible behaviour when using your motorcycle helps to prevent these problems and conflicts. To guarantee the future of motorcycling, please ensure that you and your children use your motorcycle in accordance with the law, behave responsibly towards the environment and respect the rights of others. In conclusion we trust you and your children enjoy your motorcycle and always have a good journey. The right to modifications in the production and design is reserved - 4- Important warning Read this Manual carefully. You will find it contains all the necessary information for your safety, and that of others, as well as guaranteeing the correct conservation and maintenance of the GAS GAS motorcycle you have just bought. All the instructions required in order to correctly drive and handle the motorcycle are listed below. Each message is preceded by a sign, the meanings of which are as follows: Caution! This symbol indicates all of the rules and precautionary measures that must be taken in order to avoid any physical injury, serious or slight, including death of the user; to ignore these represents a serious danger. Warning! This symbol introduces special warnings to avoid damaging your motorbike. If these warnings are ignored the vehicle guarantee may be automatically declared invalid. Miscellaneous notes. These are the instructions necessary for an optimum use of the control and adjustment operations, as well as the conservation and maintenance work on the motorcycle, in order that you may benefit from a maximum of driving satisfaction. The aim of this Manual is to help the user minimise or avoid possible damage to people, property, the environment, and naturally to your new motorcycle. Therefore all the information included in the manual is based on data obtained on the latest range of ptoducts made available by the manufacturer immediately before going to printing. Nevertheless, GAS GAS Motos, S.A. reserves the right to make modifications without prior warning to the consumer and without being held responsible in any way. Your nearest dealer is also available to provide any information you may require. -5- Contents Introduction...................................................................................... 4 Important warning............................................................................ 5 Identification..................................................................................... 7 Important instructions to parents to ensure the safe driving of the motorcycle ....................................................................................... 8 Instructions for starting the cycle the first time.................................10 Running-in period ............................................................................10 INSTRUCTIONS FOR DRIVING......................................................11 Items to check each time you start the motorcycle..........................11 Fuel tap ...........................................................................................12 Starting when the engine is cold .....................................................12 Starting when the engine is warm .................................................. 14 What to do when the engine is "flooded"......................................... 14 Setting off........................................................................................ 15 Changing gears, driving ................................................................. 15 Fuel ­ Petrol/oil mixture ................................................................. 16 Fuel tank ........................................................................................ 16 Fuel................................................................................................. 17 INSTRUCTIONS FOR MAINTENANCE..........................................17 Transmission oil ­ Checking the level............................................. 17 Transmission oil ­ Topping up........................................................ 18 Transmission oil ­ Changing........................................................... 19 MC 65 Cooling system­ Checking / topping up ............................. 20 Carburettor ­ Adjusting throttle cable............................................. 21 Carburettor ­ Adjusting idle speed ................................................ 21 Spark plugs ­ Inspecting................................................................ 22 Air filter ­ Cleaning......................................................................... 22 Rear brake fluid ­ Checking ........................................................... 23 Front brake lever - Adjusting........................................................... 23 Rear wheel ­ Centre alignment ..................................................... 24 Chain slack ­ Checking................................................................... 24 Master link ­ Checking ................................................................... 25 Tyre pressure ­ Checking .............................................................. 25 Brake pads ­ Checking .................................................................. 25 Brake circuit ­ Bleeding ................................................................. 26 Front fork ­ Oil level........................................................................ 26 Lubrication of levers........................................................................ 27 Lubrication of foot pegs................................................................... 27 Lubrication of kick-start pedal......................................................... 28 Lubrication of throttle control .......................................................... 28 Lubrication of chain......................................................................... 28 CLEANING AND STORAGE .......................................................... 29 Cleaning.......................................................................................... 29 Storage ........................................................................................... 30 Starting after storage....................................................................... 30 TECHNICAL DATA ........................................................................ 31 Technical data ­ MC 65 2006 Engine ............................................ 31 Technical data ­ MC 65 2006 Chassis .......................................... 32 MAINTENANCE CHART ­ FAULT DIAGNOSIS ........................... 33 Maintenance chart .......................................................................... 33 Fault diagnosis ............................................................................... 35 GUARANTEE MANUAL ................................................................. 39 -6 - Identification The motorcycle identification code is engraved on the steering stem. This code should match the documentation provided with the motorcycle. Please note the following codes: Chassis number: Engine number: Stamp and signature of dealer Gas Gas motor S.A. reserves the right to modify the equipment, technical instructions, colours, materials, services provided or similar without prior warning or reason, in addition to the right to withdraw any of the above without offering a replacement or to end the production of a particular model without prior warning. -7 - Important instructions to parents to ensure the safe driving of the motorcycle Caution! The MC 65 motorcycle is designed for use Off-Road and by only one person at a time. The use of this motorcycle on public highways is prohibited. The motorcycle is designed for use by children between 8 and 12 years of age with a maximum body weight of 50 kg and a maximum height of 160 cm. - Before using the motorcycle ensure the child is equipped with suitable protective clothing. Protective clothing includes the helmet, goggles, protective gear for the trunk, arms and legs, gloves and boots. - Adjust the clutch and brake levers to the size of the child's hand (with gloves). - Adjust the basic position of the brake pedal to the child's position when seated. - Before starting the cycle for the first time explain all the manoeuvres to your child and ensure that he/she has fully understood these. Go over the user manual step by step with your child, carefully explaining the instructions concerning dangers, and in particular, those which are shown as warning of the risk of accident. - Explain to your child about: driving techniques, falls, -8 - and the effect of the movement of body weight on the behaviour of the vehicle, etc. - Before starting the cycle for the first time, check whether the basic adjustment of the fork and shock absorber has been adjusted to the body weight of the child. - Each time you start the cycle, first check the working of all the components (see section ­ Checks each time you start the motorcycle) and teach the child how to make these checks him/herself. - If you are also riding a motorcycle adjust your speed to that of your child and not vice-versa. - The child should understand that the instructions or signs given by you, or other person in charge, must be followed to the letter. - The child should be physically able to ride a motorcycle. He/she should at least know how to ride a bicycle. The child should be strong enough to lift the motorcycle after a fall. - Do not expect too much of the child. Give him/her sufficient time to become familiar with the motorcycle and to improve his/her driving technique. The child should not take part in competitions until his/her physical condition, driving technique and motivation meet requirements. - Explain to the child that he/she should only drive at a speed appropriate to the general conditions; otherwise, he/she may fall and be seriously injured. Children are often not aware of or do not recognise dangers. In particular, speed should be reduced on unknown tracks. - Never allow the child to use the motorcycle unsupervi ...