IMPORTANT: Before you install the automatic gate lock be sure your gate is level, moves freely on its hinges, and does not bind or drag against the ground. AUTOMATIC GATE LOCK ® Installation Manual PLEASE NOTE: Because of the various mounting applications, no mounting hardware is provided with the GTO Automatic Gate Lock. All necessary mounting hardware can be obtained from your local hardware store; all other hardware is provided. This manual shows two examples of the most common installations, and should provide insight into most other applications. If you have any questions during installation, please call (850) 575-4144 for technical support. RB909 rev-6/23/05 © GTO, Inc. 2000 13 Before You Start... For the GTO Automatic Gate Lock to work properly, the gate must close firmly and engage the lock catch against the lock receiver. Achieving optimal closure may require slight adjustments to the gate opener settings. Installing the lock with the Mighty Mule® E-Z Gate® Opener may require slight movement of the stroke adjustment and changes to the obstruction sensitivity. See Setting the Gate Closed Position in your Mighty Mule Installation Manual for information on these adjustments. Installing the lock with a GTO/PRO gate opener may require slight movement of the stroke adjustment and changes to the obstruction sensitivity (see your GTO/PRO Installation Manual for information on these adjustments). If you are installing the lock on a Push-to-Open gate (gate opens out), the lock must be installed on the outside of the gate. Depending upon the installation, the gate post may need to be "pocketed" to accommodate the lock receiver. Contact the GTO Technical Service Department at (850) 575-4144 for assistance. Be sure you have all the parts: ABCDEFGHIJKLLock with 20' of low voltage wire Lock Receiver Clevis Pin Locking Cap Lock Board Battery Lead Wires White Wire (motor lead to lock board) Lock Control Board 2 Double Spade Tongue terminals 6 nylon cable ties Wire Connector Lock Keys (for manual release) Lock Decal C B A D I L K G J AUTOMATIC GATE LOCK ® E H F What else do you need? Mounting hardware is not included. Read these instructions completely and review the installation examples to determine the mounting hardware required for your application. NOTE: The GTO Lock is designed to use mounting hardware up to 5/16" in diameter. For a more secure installation, use lock washers and lock nuts on all mounting hardware. For most IRON or ALUMINUM TUBE gates you will need: Carriage bolts, washers, and nuts for the lock and receiver. (see Illustration B, page 3) For most CHAIN LINK gates you will need: U-Bolts, saddles or carriage bolts, washers and nuts for the lock. Bolts, washers, and nuts for the receiver. (see Illustration C, page 3) The installation has two parts: (1) Mounting The Lock and Lock Receiver (2) Connecting the Control Boards Once you have the necessary mounting hardware, you can begin the installation. 1 Installing The Gate Lock NOTE: The Automatic Gate Lock can be installed on single and dual gate systems. Use the appropiate instructions for the system you have - SINGLE GATE (below) or DUAL GATES (page 4). Single Gate Installation Disconnect gate opener by removing hairpin clip and clevis pin from the gate bracket end of the opener. Disconnecting the opener will allow the gate to swing freely during installation of the gate lock. Step 1: With the gate in the closed position, determine the best location for the lock and lock receiver. The lock and receiver must be level and aligned with the opener. Also, the lock should have a solid surface or cross member to provide stability. Clamp receiver and lock together (with receiver pin hole and lock slot aligned) against the gate post, mark their positions to drill receiver holes (see Illustration B and C, page 3). The receiver must be mounted with carriage bolts, not U-bolts, to allow lock to seat properly. Fasten the receiver to the gate post. Recheck the lock's position and alignment, then mark its position for drilling holes. Drill the holes on gate supports through the slots in the lock bracket. U-bolts and saddles can be used to mount the lock on chain link gate supports. Secure the lock to the gate. Install clevis pin and locking cap by placing clevis pin through slots in lock receiver and hammering the clevis pin into the locking cap (see Illustration D), secure the lock bracket and check the alignment again. Step 2: Step 3: Illustration A Lock and receiver must be level and aligned with opener. Receiver pin hole and lock slot must line up. Check alignment with pin out of receiver. 2 Illustration B Iron or Aluminum Tube Fence and Gate Installation Remember to check the alignment and mark positions before drilling holes in fence post and gate. Clevis Pin GTO Automatic Gate Lock Receiver Locking Cap Carriage bolts, washers, and nuts (not provided; size of fasteners depends on the gate) Illustration C Illustration D Chain Link Fence and Gate Installation Remember to check the alignment and mark positions before drilling holes in fence post . Added cross member to support lock from force of slammimg shut Locking Cap Assembly Clevis Pin Receiver Lock Locking Cap U-bolts, saddles & nuts (not provided) 3 Dual Gate Installation Disconnect gate openers by removing hairpin clip and clevis pin from the gate bracket end of the openers. Disconnecting the openers will allow the gates to swing freely during installation of the gate lock. NOTE: In a DUAL GATE INSTALLATION the gate opener on the same side of the driveway as the control box is known as the MASTER GATE OPENER and that gate is refered to as the MASTER GATE. Conversly the gate opener on the other gate is refered to as the SLAVE GATE OPENER and the gate is refered to as the SLAVE GATE. IMPORTANT: To use the gate lock on a dual gate system, the gate sequencing must be set so the MASTER GATE opens first and closes last, and the gate lock has to be mounted on the MASTER GATE and the lock receiver is mounted on the SLAVE GATE. If your gates are not sequenced in a manner that works like this, you'll have to change the sequencing DIP switches on your gate opener control board. Follow the instructions in your gate opener installation manual for programming dual gate sequencing. The diagrams below will show how most dual GTO/PRO® and Mighty Mule® gate sequencing is programmed. If your gate opener control board is different form these shown, please contact GTO Technical Service at 1-800-543-1236 for additional information. For Mighty Mule® FM702, GTO/PRO® 1000 and GTO/PRO® 2000 Dual Gate Openers FIRST OPERATOR OPENS FIRST, SECOND OPERATOR CLOSES FIRST SEQ1 = OFF SEQ2 = ON DIP switches OBSTRUCT SENS. PULL/PUSH SNGL/DUAL SEQ1 SEQ2 4 ON 1 2 3 MIN MAX LEARN If SEQ1 is set to OFF, and SEQ2 is set to ON, the FIRST OPERATOR will open first, and the SECOND OPERATOR will close first. For Mighty Mule® FM502, GTO/PRO® 3000 and GTO/PRO® 4000 Dual Gate Openers FIRST OPERATOR OPENS FIRST, SECOND OPERATOR CLOSES FIRST MODES ON DIP switches Switch 1 = ON Switch 2 = OFF LEARN TRANSMITTER 1 2 DUAL ON MODES 1 2 3 4 5 6 7 ON If Switch 1 is set to ON, and Switch 2 is set to OFF, the FIRST OPERATOR will open first, and the SECOND OPERATOR will close first. 1234 1 2 3 4 5 6 7 SET LIMIT 3 4 OFF ON OFF 4 With the sequencing set correctly follow the steps and diagrams below to mount the lock to the gates. Step 1: With the gate in the closed position, determine the best location for the lock and lock receiver. The lock and receiver must be level and aligned with the opener. Also, the lock should have a solid surface or cross member to provide stability. Clamp receiver and lock together (with receiver pin hole and lock slot aligned) to the gates, mark their positions to drill holes (see Illustration E and F, page 6). The receiver must be mounted on the SLAVE GATE with carriage bolts, not U-bolts, to allow lock to seat properly. Recheck the lock's position and alignment. Drill the holes on gate supports through the slots in the lock bracket. U-bolts and saddles can be used to mount the lock on chain link gate supports. Secure the lock to the MASTER GATE. Install clevis pin and locking cap by placing clevis pin through slots in lock receiver and hammering the clevis pin into the locking cap (see Illustration G), secure the lock bracket and check the alignment again. Step 2: Step 3: (second gate opener) SLAVE GATE (first gate opener) MASTER GATE Lock and receiver must be level and aligned with opener. Receiver pin hole and lock slot must line up. Check alignment with pin out of receiver. 5 Illustration E Remember to check the alignment and mark positions before drilling holes in fence post and gate. Clevis Pin GTO Automatic Gate Lock Receiver Locking Cap Carriage bolts, washers, and nuts (not provided; size of fasteners depends on the gate) Illustration F Remember to check the alignment and mark positions before drilling holes in fence post . Added cross member to support lock from force of slammimg shut Illustration G Locking Cap Assembly Clevis Pin Receiver Lock Locking Cap U-bolts, saddles & nuts (not provided) 6 Connecting the Lock to the Opener Control Board: IMPORTANT: All Mighty Mule® and GTO/PRO® gate opener control boards manufactured since March 2000, have terminal strip wire connections (see Illustration H). If your gate opener doesn't have terminal strip connectors, you will need to follow the instructions for "Wiring the Lock to Pre-March 2000 Gate Opener Control Boards". PLEASE NOTE: If a diagram of your control board is not pictured on page 8 or 10 please call the GTO ServiceDepartment at (800) 543-1236 or (850) 575-4144 for assistance. Illustration H Terminal Strips Wiring the Lock to Pre-March 2000 Gate Opener Control Boards NOTE: If your gate opener control board has terminal wiring strips, skip to page 9 and follow the instructions for "Wiring the Lock to Gate Opener Control Boards with Terminal Strips". Step 1. Turn control box power switch OFF and unplug the transformer or disconnect the solar panel. Remove control box cover and disconnect battery lead wires from the battery terminals before wiring the lock board to the opener control board. Step 2. Connect the WHITE wire (included) to Terminal #1 on the lock board. Connect the RED battery lead wire (included) to Terminal #5 on the lock board. Connect the BLACK Battery lead wire (included) to Terminal #2 on the lock board. (See Wiring Chart below). DO NOT connect lock board battery lead wires to battery until Step 7! Lock Board Wiring Chart * Place a dab of petroleum jelly on the terminal contacts to prevent corrosion. Lock Board 12 345 RED Wire To Battery Positive (+) Terminal RED Wire From Lock BLACK Wire From Lock WHITE Wire to Motor Lead BLACK Wire To Battery Negative (­) Terminal Step 3. Attach the RED control board battery lead wire to one spade tongue on a double spade tongue connector (included). Attach the BLACK control board battery lead wire to one spade tongue on the other double spade tongue connector (included). Step 4. Attach the Wire Connector. Place the WHITE wire from the lock board inside the "blocked" channel on the Wire Connector. If the gate opens into the property (pull-to-open), place the BLACK wire from the opener power cable inside the "through" channel on the Wire Connector. Crimp the Wire Connector closed with pliers and fold plastic locking tab into place until it locks shut. 7 NOTE: If the gate opens away from the property (push-to-open) place the RED wire from the opener power cable inside the "through" channel on the Wire Connector. Crimp the Wire Connector closed with pliers and fold plastic locking tab into place until it locks shut. If this is a dual gate installation, use the RED (push-to-open) or BLACK (pull-to-open) wire from the MASTER GATE OPENER that extends from the power cable to the opener. Step 5. Pull RED and BLACK wires from gate lock through the strain relief and into the control box. Attach BLACK wire to Terminal #3 on lock board. Attach RED wire to Terminal #4 on lock board (see Wiring Chart on page 7). Step 6. Attach RED lock board battery lead wire to the double spade tongue terminal with the RED control board lead wire. Attach the BLACK lock board battery lead wire to the double spade tongue connector with the BLACK control board Lead Wire. Step 7. Reconnect opener to gate bracket. Connect RED wires (with double spade tongue terminal) to POSITIVE (+) battery terminal and the BLACK wires (with double spade tongue terminal) to the NEGATIVE (­) battery terminal. Plug the transformer in and turn the control box power switch ON. Test opener and lock to make sure it functions properly and make adjustments if necessary. 12 Volt Battery Double Spade Tongue Terminals Red Operator Lead and White Lock lead for push-to-open Black Operator Lead and White Lo ...