FLAV-R-FRESH FDW Series ® Holding & Display Cabinets Installation & Operating Manual I&W #07.05.013.00 nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual. CONTENTS Important Owner Information.....................................i Introduction ...................................................................i Important Safety Instructions .....................................1 Model Descriptions .......................................................2 All Models ..............................................................2 Model FDW-1 .........................................................2 Model FDW-2 .........................................................2 Model FDW-1X ......................................................2 Model FDW-2X ......................................................2 Specifications.................................................................3 Plug Configurations ................................................3 Electrical Rating Chart............................................3 Dimensions..............................................................4 Installation.....................................................................4 General ....................................................................4 Floor Sheet ..............................................................4 Display Racks .........................................................4 Legs .........................................................................4 Glass Panels ............................................................4 Reversible Access Door ..........................................5 Striker Plate Replacement.......................................5 Location ..................................................................5 Operation.......................................................................6 Food Holding Guide .....................................................7 Maintenance ..................................................................8 Cleaning ..................................................................8 Draining the Reservoir............................................8 Removing Lime & Mineral Deposits .....................9 Display Light Bulb Replacement............................9 Accessories...................................................................10 Hatco Limited Warranty............................................11 Authorized Parts Distributors....................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (identification plate located on the lower right hand side, front corner of the unit), voltage and purchase date of your Flav-R-Fresh® Holding and Display Cabinet in the spaces below. Please have this information available when calling Hatco for service assistance. Model No. ____________________________________ Serial No. ____________________________________ Voltage ______________________________________ Date of Purchase ______________________________ Business Hours: 8:00 a.m. to 5:00 p.m. Central Standard Time (Summer Hours: June to September ­ 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Fax: (800) 690-2966 (Parts & Service) (414) 671-3976 (International) Additional information can be found by visiting our web site at www.hatcocorp.com INTRODUCTION Hatco Flav-R-Fresh Holding and Display Cabinets are designed to hold prepared foods for prolonged periods of time while maintaining that "just-made" quality. Hatco Holding and Display Cabinets provide the best environment for food products by regulating the air temperature while at the same time balancing the humidity level. The use of controlled moisturized heat maintains serving temperature and food texture longer than conventional dry holding equipment. The Flav-R-Fresh air flow pattern is designed to maintain consistent cabinet temperature without drying out foods. The precise combination of heat and humidity creates a "blanket" effect around the food. The air flow rate enables the cabinet to recover temperature rapidly after opening and closing the door. This manual provides the installation, safety and operating instructions for the Flav-R-Fresh Holding Form No. FDWM-0602 i and Display Cabinets. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Holding and Display Cabinet. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in WARNING means bold face are very important. there is the possibility of serious injury or death CAUTION means there to yourself or others. is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only. Hatco Flav-R-Fresh Holding and Display Cabinets are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment. IMPORTANT SAFETY INSTRUCTIONS IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS To prevent electric shock or injury, turn the power switch off, unplug the unit from the power source and allow to cool completely before performing any maintenance or cleaning. Plug cabinet into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet. Overfilling can cause electrical shock. Stop filling when low-water light goes off. To avoid any injury, turn the power off to the unit and allow to cool before draining. To prevent any injury discontinue use if power cord is frayed or worn. Only bulbs which meet or exceed N.S.F standards, specifically designed for food holding areas must be used. Breakage of bulbs not specially coated could result in personal injury and/or food contamination. For safe and proper operation, the Display Cabinet must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976. This product has no "user" serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required. WARNINGS Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. CAUTIONS Some exterior surfaces on the Display Cabinet will get hot. Use caution when touching these areas to avoid injury. The unit must be transported in an upright position. If laid on its side, all glass surfaces must be secured with tape, and water must be drained from the unit. Locate the Display Cabinet at the proper counter height, in an area that is convenient for use. The location should be level to prevent the cabinet or its contents from accidentally falling. Unit is not weatherproof. For safe and proper operation locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C). CAUTIONS Water Quality Requirements ­ Incoming water in excess of 3.0 grains of hardness per gallon (GPG) (.75 grains of hardness per liter) must be treated and softened before being used. Water containing over 3.0 GPG (.75 GPL) will decrease the efficiency and reduce the operating life of the unit. Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Flav-R-Fresh Holding and Display Cabinet marring its appearance and making it susceptible to soil accumulation. Do not use deionized water. Deionized water will greatly shorten the life of the water reservoir and heating element. 1 Form No. FDWM-0602 MODEL DESCRIPTIONS ALL MODELS All display cabinets feature stainless steel construction with incandescent lights, tempered glass sides and door. The standard access door can be hinged left or right, optional French doors are available. The pretzel tree is stainless steel and the other display racks are chrome-plated. nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo MODEL FDW-1 The Flav-R-Fresh model FDW-1 is a single door model with a motorized rotating display. See Figure 1. It comes standard with a pizza rack that holds up to four (4) round pizza pans with a maximum diameter of 15" (38 cm). The rotating rack automatically pauses when the door is opened. An optional rotating pretzel tree or 4-shelf multi-purpose stationary rack is also available. NOTE: Model FDW-1 cannot be converted to a model FDW-2. MODEL FDW-2 The FDW-2 is the same as model FDW-1, but has an additional door on the opposite side of the controls for easy pass-through convenience. Figure 1. Flav-R-Fresh Model FDW-1 MODEL FDW-1X The FDW-1X is similar to the FDW-1, but features a 4-shelf multi-purpose stationary rack instead of the rotating display. See Figure 2. The rack can hold pans with a maximum width of 13-1/2" (34 cm) and depth of 13" (33 cm). NOTE: Model FDW-1X cannot be converted to a model FDW-1 or FDW-2X. nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo nbfehvijfhvjeivfei fgjehjehjevhjevhejiivhui ghjilgvijfdegvfeghejghej; vjfevjneko;vjek;ejnoo MODEL FDW-2X The FDW-2X is the same as model FDW-1X, but has an additional door on the opposite side of the controls for easy pass-through convenience. Figure 2. Flav-R-Fresh Model FDW-1X Form No. FDWM-0602 2 SPECIFICATIONS PLUG CONFIGURATIONS Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications as shown in Figure 3. WARNING Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet. WARNING To prevent any injury discontinue use if power cord is frayed or worn. NEMA 5-15P NEMA 5-20P CEE 7/7 Schuko BS 1363 Figure 3. Plug Configurations ELECTRICAL RATING CHART Model FDW-1 Voltage 100 120 220 240 220-230 (CE) 230-240 (CE) 100 120 220 240 220-230 (CE) 230-240 (CE) 100 120 220 240 220-230 (CE) 230-240 (CE) 100 120 220 240 220-230 (CE) 230-240 (CE) Hertz 60 60 50 50 50 50 60 60 50 50 50 50 60 60 50 50 50 50 60 60 50 50 50 50 Watts 1452 1470 1450 1460 1585 1460 1452 1470 1450 1460 1585 1460 1452 1470 1450 1460 1585 1460 1452 1470 1450 1460 1585 1460 Amps 14.5 12.3 6.6 ...