GLO-RITE Display Light HL Series ® Installation & Operating Manual I&W #07.05.077.00 CONTENTS Important Owner Information..................................i Introduction.................................................................i Important Safety Instructions ..................................1 Model Description......................................................1 Specifications..............................................................2 Electrical Ratings ....................................................2 Dimensions..............................................................2 Installation..................................................................3 Mounting .................................................................3 Electrical Wiring Hook-Up .....................................3 Operation .................................................................3 Maintenance ...............................................................4 Cleaning ..................................................................4 Display Light Bulb Replacement............................4 Hatco Limited Warranty...........................................5 Authorized Parts Distributors.................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (located on the front of the unit), voltage and purchase date of your Display Light in the spaces below. Please have this information available when calling Hatco for service assistance. Model No. Monday through Thursday Serial No. 8:00 a.m. to 3:30 p.m. C.D.T. Friday) Voltage Date of Purchase Telephone: (800) 558-0607; (414) 671-6350 Parts & Service Fax: (800) 690-2966 (414) 671-3976 (International) Business Hours: 8:00 a.m. to 5:00 p.m. Central Standard Time (Summer Hours: June to September 8:00 a.m. to 5:00 p.m. C.D.T. INTRODUCTION Hatco Glo-Rite® Display Lights are durable and effective light strips ideal for use in food preparation, holding and display areas. The lights are made of extruded aluminum housings with bright annealed reflectors for maximum brightness and feature shatter-resistant incandescent lights. Each unit comes equipped for mounting and electrical hookup along with an on/off switch for operator control. This manual provides the installation, safety and operating instructions for the Hatco Display Lights. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Display Light. Safety instructions that appear in this manual after a warning symbol ! and the words WARNING or CAUTION printed in bold face are important. Warning means there is the possibility of personal injury to yourself or others. Caution means there is the possibility of damage to the unit. Your Hatco Display Light is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment. Printed February 1999 i Form No. HLM-0299 IMPORTANT SAFETY INSTRUCTIONS ! WARNINGS/CAUTIONS Read the following important safety instructions to avoid personal injury and/or damage to the equipment. 1. To avoid any injury, turn the power switch off, unplug the unit from the power source and allow to cool before performing any maintenance. 2. The Display Light is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water. 3. Abrasive cleaners could scratch the finish of your Hatco Display Light. 4. When using chains for unit installation, chains must be sufficient strength and securely fastened or the lamp could come loose, possibly causing personal injury or damage to the unit. 5. Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Glo-Rite Display Light, marring its appearance and making susceptible to dirt accumulation. 6. Only light bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination. MODEL DESCRIPTION HL MODELS HL Display Lights are specially designed to give long lasting, trouble-free service. The lights are made of extruded aluminum housings and feature bright annealed reflectors for maximum brightness. Each unit comes equipped for mounting and electrical hook-up along with an on/off switch for operator control. Models are available in lengths from 18" (46 cm) to 72" (183 cm) and are available with additional lamp assemblies for greater illumination. An adjustable angle mounting bracket is also available. The display lights come standard with shatter-resistant 60 watt bulbs to enhance product display while safeguarding food products from bulb breakage. Figure 1. Model HL-24 Printed February 1999 1 Form No. HLM-0299 SPECIFICATIONS ELECTRICAL RATING CHART Model HL-18 HL-24 HL-24-2* HL-30 HL-30-2* HL-36 HL-36-2* HL-42 HL-42-2* Total Lamps 2 2 3 2 4 3 5 3 6 Total Watts 120 120 180 120 240 180 300 180 360 Total Amps 1.0 1.0 1.5 1.0 2.0 1.5 2.5 1.5 3.0 Shipping Weight 6 lbs. (3 kg) 7 lbs. (3 kg) 7 lbs. (3 kg) 8 lbs. (4.5 kg) 8 lbs. (4.5 kg) 9 lbs. (4 kg) 9 lbs. (4 kg) 11 lbs. (5kg) 11 lbs. (5 kg) Model HL-48 HL-48-2* HL-54 HL-54-2* HL-60 HL-60-2* HL-66 HL-66-2* HL-72 HL-72-2* * Extra lamp models. Total Lamps 4 7 4 8 5 9 5 10 6 10 Total Watts 240 420 240 480 300 540 300 600 360 600 Total Amps 2.0 3.5 2.0 4.0 2.5 4.5 2.5 5.0 3.0 5.0 Shipping Weight 12 lbs. (5.5 kg) 13 lbs. (6 kg) 14 lbs. (6.5 kg) 15 lbs. (7 kg) 17 lbs. (8 kg) 17 lbs. (8 kg) 18 lbs. (8 kg) 18 lbs. (8 kg) 18 lbs. (8 kg) 21 lbs. (10 kg) Note: All units rated for 120 Volt, single phase. DIMENSIONS Model HL-18 HL-24 HL-30 HL-36 HL-42 Length (A) 18" (45 cm) 24" (61 cm) 30" (76 cm) 36" (91 cm) 42" (106 cm) Width (B) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) Height (C) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) Height (D) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) A Model HL-48 HL-54 HL-60 HL-66 HL-72 Length (A) 48" (122 cm) 54" (137 cm) 60" (152 cm) 66" (168 cm) 72" (183 cm) Width (B) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) Height (C) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) 3" (8 cm) Height (D) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) 2-1/2" (6 cm) B C D Figure 3. Dimensions Printed February 1999 2 Form No. HLM-0299 INSTALLATION MOUNTING 1. Remove the unit from the carton and remove all packing materials. 2. Remove information packet. To prevent delay in obtaining warranty coverage, fill out and mail in warranty card. 3. The unit is equipped with mounting brackets as shown in Figure 3 for chain mounting or mounting under a shelf or pass-through station. ! WARNING Chain must be sufficient strength and securely fastened or the lamp could come loose, possibly causing personal injury or damage to the unit. Adjustable brackets are available for mounting the units. Assemble the brackets to the lamp as shown in Figure 4. Figure 3. Standard Bracket Mounting with Chains ELECTRICAL WIRING HOOK-UP Hatco provides a 1/2" (12 mm) trade size knockout opposite the on/off switch, 6" (15 cm) long pigtail wire leads and a separate grounding terminal in the wiring compartment. For correct installation, provide supply wires rated for at least 90° C (194° F) from a properly sized fused disconnect or circuit breaker conforming to local electrical codes. Use UL recognized wire nuts rated for at least 90° C (194° F) and properly sized for connection. Consult a local licensed electrical contractor if you have any questions on proper installation. Refer to the Electrical Rating Chart for specific information. Figure 4. Adjustable Bracket Mounting OPERATION Turn the toggle switch to the ON position. Printed February 1999 3 Form No. HLM-0299 MAINTENANCE CLEANING The Hatco Display Light is designed for maximum durability and performance, with minimum maintenance. ! WARNING To avoid any injury, turn the power switch off, unplug the unit from the power source and allow to cool before performing any maintenance. ! CAUTION The Display Light is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water. To preserve the finish of the Hatco Display Light, it is recommended that the surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a good non-abrasive cleaner. ! CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Glo-Rite Display Light, marring its appearance and making susceptible to dirt accumulation. DISPLAY LIGHT BULB REPLACEMENT The display light is a shatter-resistant, incandescent light bulb which illuminates the area. The bulb has a special coating to guard against injury and food contamination in the event of breakage. 1. To replace a light bulb, disconnect the power supply and wait until the unit has cooled. 2. Bulbs have a threaded base. Unscrew the light bulb from the unit and replace it with a new specially coated incandescent bulb. NOTE: Hatco shatter-resistant light bulbs meet N.S.F. standards for food holding and display areas. For 120 Volt applications, use Hatco part #02.30.043.00. ! WARNING Only light bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination. Figure 5. Light Bulb Printed February 1999 4 Form No. HLM-0299 HATCO LIMITED WARRANTY 1. PRODUCT WARRANTY Hatco warrants the products that it manufactures (the "Products") to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco's written instructions. Buyer must establish the product's purchase date by returning Hatco's Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion. Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below: a) One (1) Year Parts and Labor PLUS One (1) Additional Year Parts-Only Warranty: Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Cook and Hold Oven Elements (metal sheathed) b) One (1) Year Parts and Labor PLUS Four (4) Additional Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer's Request: Powermite Gas Booster Heater Tanks Mini Compact Tanks (stainless steel) 3CS and FR Tanks c) One (1) Year Parts and Labor PLUS Four (4) Additional Years Parts-Only Warranty PLUS Five (5) Year Parts-Only Warranty on prorated terms that Hatco will explain at Buyer's Request: Booster Heater Tanks (Castone) d) One (1) Year Parts-Only Warranty for components not installed by Hatco: Accessory Components (including but not limited to valves, gauges and remote switches) THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lights, lamp warmer heat bulbs, glass components or Product failure caused by liming or sediment buildup in tanks, Product misuse, tampering or misapplication, improper installation, application of improper voltage, or recalibration of thermostats or high limit switches. 2. LIMITATION OF REMEDIES AND DAMAGES Hatco's liability and Buyer's exclusive remedy hereunder will be limited solely, at Hatco's option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States or Canada, in which case Hatco's liability and Buyer's exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Without limiting the generality of the foregoing, all portable Products (as defined in N.S.F. 4-4.28.4) shall be delivered by Buyer, at its sole expense, to the nearest Hatco-authorized service agency for replacement or repair. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer's sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIA ...