MACHO NACHO Chip Warmer TM FDW-1-MN & FST-1-MN Series Installation & Operating Manual I&W #07.05.087.00 HOLDING AND DISPLAY CABINET FLAV-R-SAVOR This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual. CONTENTS Important Owner Information.....................................i Introduction ...................................................................i Important Safety Instructions .....................................1 Model Description.........................................................2 All Models ..............................................................2 FDW-1-MN Model .................................................2 FST-1-MN Model....................................................2 Specifications.................................................................3 Plug Configurations ................................................3 Electrical Rating Chart............................................3 Dimensions..............................................................3 Installation.....................................................................4 Set-Up .....................................................................4 Operation.......................................................................5 All Models ..............................................................5 Maintenance ..................................................................6 General ....................................................................6 Cleaning ..................................................................6 Display Light Bulb Replacement............................6 Hatco Limited Warranty..............................................7 Authorized Parts Distributors....................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (identification decal located on the back of the unit), voltage and purchase date of your Macho NachoTM Chip Warmer in the spaces below. Please have this information available when calling Hatco for service assistance. Model No. ____________________________________ Serial No. ____________________________________ Voltage ______________________________________ Date of Purchase ______________________________ Fax: Business Hours: 8:00 a.m. to 5:00 p.m. Central Standard Time (Summer Hours: June to September ­ 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 (800) 690-2966 (Parts & Service) (414) 671-3976 (International) Additional information can be found by visiting our web site at www.hatcocorp.com INTRODUCTION The Hatco Macho NachoTM Chip Warmer is designed to hold nacho chips for prolonged periods of time while maintaining that "just-made" quality. Hatco Chip Warmers provide the best environment for food products by regulating the air temperature. Macho Nacho models use hot air only (no moisture) that is circulated through distribution panels at the base. This prevents the loss of natural oils, eliminating the need to frequently replace stale chips. This manual provides the installation, safety and operating instructions for the Macho Nacho Chip Warmers. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Macho Nacho Chip Warmer. Safety instructions that appear and in this manual after a warning symbol the words WARNING or CAUTION printed in bold WARNING means there face are very important. is the possibility of serious injury or death to yourself CAUTION means there is the possibility or others. of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only. Hatco Macho Nacho Chip Warmer is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment. Form No. MNM-0702 i IMPORTANT SAFETY INSTRUCTIONS IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS Plug unit into a properly grounded electrical outlet of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size, and install the proper electrical outlet. To avoid any injury, turn the power switch off at the fuse disconnect switch/circuit breaker or unplug the unit from the power source and allow to cool completely before performing any maintenance or cleaning. For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Only light bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specially coated could result in personal injury and/or food contamination. To prevent any injury, discontinue use if power cord is frayed or worn. If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976. This product has no "user" serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. 1 Form No. MNM-0702 CAUTIONS Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food displayed. Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury. Unit is not weatherproof. For safe and proper operation locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C). To prevent injury or damage the unit must be transported in the upright position. If laid on its side, all glass surfaces must be secured with tape. CAUTIONS Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your unit marring its appearance and making it susceptible to soil accumulation. MODEL DESCRIPTION ALL MODELS The Hatco Macho NachoTM Chip Warmer is a high-visibility merchandiser for warming and displaying nacho chips. The unique air flow forces warm air to the bottom and is distributed into the cabinet through holes in the floor panels directing maximum heat to the chips being served. Air is circulated to prevent the loss of natural oils, eliminating the need to frequently replace stale chips. Macho Nacho two-door access permits easy loading and serving. Chips flow to the front of the cabinet when loading through the upper door and heated, slanted floor panel slides the hot chips back to the lower door for serving. The user-friendly control panel makes it easy to operate and only minimum maintenance is required. The chip slide and floor panels are removable for ease of cleaning. HOLDING AND DISPLAY CABINET FLAV-R-SAVOR Figure 1. FDW-1-MN Macho Nacho Chip Warmer HOLDING AND DISPLAY CABINET FLAV-R-SAVOR FDW-1-MN MODEL The FDW-1-MN Model is built of stainless steel with tempered glass sides and doors. The unit holds up to 25 lbs. (11 kg) of chips. FST-1-MN MODEL The FST-1-MN Model is built of stainless steel and aluminum with tempered glass sides and doors. An anodized bronze exterior is standard. The unit holds up to 40 lbs. (18 kg) of chips. Figure 2. FST-1-MN Macho Nacho Chip Warmer Form No. MNM-0702 2 SPECIFICATIONS PLUG CONFIGURATIONS Units are supplied from the factory with an electrical cord and plug installed. Plugs are supplied according to the applications as shown in Figure 3. WARNING Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet. WARNING To prevent any injury, discontinue use if power cord is frayed or worn. NEMA 5-15P BS-1363 CEE 7/7 Schuko Figure 3. Plug Configurations ELECTRICAL RATING CHART Model FDW-1-MN Voltage 100 120 220 240 220-230 (CE) 230-240 (CE) 120 220 240 220-230 (CE) 230-240 (CE) Hertz 60 60 50/60 50/60 50/60 50/60 60 50/60 50/60 50/60 50/60 Watts 1110 1128 1118 1128 1118-1222 1036-1128 1245 1225 1245 1219-1332 1150-1252 Amps 11.1 9.4 5.1 4.7 5.1-5.3 4.5-5.7 10.4 5.6 5.2 5.6-5.8 5.0-5.2 Plug Configuration NEMA 5-15P NEMA 5-15P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 NEMA 5-15P CEE 7/7 Schuko BS-1363 CEE 7/7 Schuko BS-1363 Shipping Weight 80 lbs. (36 kg) 80 lbs. (36 kg) 80 lbs. (36 kg) 80 lbs. (36 kg) 80 lbs. (36 kg) 80 lbs. (36 kg) 132 lbs. (60 kg) 132 lbs. (60 kg) 132 lbs. (60 kg) 132 lbs. (60 kg) 132 lbs. (60 kg) FST-1-MN DIMENSIONS Model FDW-1-MN FST-1-MN Width (A) 18" (46 cm) 22-7/8" (58 cm) Depth (B) 22-3/8" (57 cm) 27" (69 cm) Height (C) 27-1/2" (70 cm) 32-5/8" (83 cm) A B Figure 4. Dimensions C 3 Form No. MNM-0702 INSTALLATION SET-UP The Macho NachoTM unit comes pre-assembled and ready for set-up. 1. Remove tape and protective film from all surfaces of unit. 2. Install the chip deflector inside, behind the upper door. See Figure 5. 3. Install decals on the upper front and side stainless steel panels. Before installing decals, clean the stainless steel side panels with a non-oily cleaner, such as isopropyl alcohol (rubbing alcohol). After the cleaned surfaces have dried, simply remove the protective backing from the decal and apply to the panel. Any air pockets or bubbles behind the decal can be removed by rubbing gently with a soft cloth, working from the center of the decal towards the outer edges. WARNING For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. CAUTION To prevent injury or damage the unit must be transported in the upright position. If laid on its side, all glass surfaces must be secured with tape. CAUTION Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food displayed. CAUTION Unit is not weatherproof. For safe and proper operation locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C). Chip Deflector Install chip deflector in slots located behind upper door panel. Floor Panels Decal-Install on upper stainless steel panel. Figure 5. Set-Up (FDW-1-MN shown) Form No. MNM-0702 4 OPERATION ALL MODELS CAUTION Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury. 1. Plug warmer into a properly grounded electrical outlet of the correct voltage, size and plug configuration. See SPECIFICATIONS for details. 2. Turn the Power Switch to the ON position. See Figures 6 & 7. 3. Turn the Temperature Control to the desired temperature setting. 4. Allow unit 15-20 minutes to reach operating temperature. 5. Open top door and fill unit with chips. 6. At the end of the day or shift, turn unit off and allow to cool down. Clean as required. Temperature Gauge FLAV-R-SAVOR Power Switch Temperature Gauge FLAV-R-FRESH Temperature Control Figure 6. Control Panel FDW-1-MN Power Switch Temperature Control Figure 7. Control Panel FST-1-MN 5 ...