THERMO-FINISHERTM Food Finisher TF 2000 Series Installation & Operating Manual I & W #07.05.110.00 1 2 3 4 5 OFF POWER ON This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you're unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual. CONTENTS Important Owner Information..................................i Introduction.................................................................i Important Safety Instructions ..................................1 Model Descriptions ....................................................3 All Models................................................................3 TF-2005 ....................................................................3 TF-2010 ....................................................................3 TF-2015 ....................................................................3 TF-2020 ....................................................................3 TF-2030 ....................................................................3 TF-2040 ....................................................................3 TF-2045................................................................3 Specifications..............................................................4 Plug Configurations .............................................4 Electrical Rating Chart.........................................4 Dimensions...........................................................5 Installation..................................................................6 Unpacking ............................................................6 Location................................................................6 Programming The Unit .............................................7 General .................................................................7 Programming Controller ..........................................8 Programming a Selection .....................................8 Idle Mode ...........................................................10 Auto-Off Mode...................................................10 Programming Hints ............................................10 Operation..................................................................12 Basic Food Finishing .........................................12 Food Finishing Hints..........................................12 Maintenance .............................................................13 General ...............................................................13 Cleaning­Exterior ..............................................13 Blower Motors ...................................................13 Cleaning­Interior ...............................................13 Recommended Food Finishing Guide....................14 Hatco Limited Warranty.........................................16 Authorized Parts Distributors.................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (located on the back or side of the unit), voltage and purchase date of your Thermo-FinisherTM Food Finisher in the spaces below. Please have this information available when calling Hatco for service assistance. Model No. ____________________________________ Serial No. ____________________________________ Voltage ______________________________________ Date of Purchase ______________________________ Fax: Business Hours: 8:00 a.m. to 5:00 p.m. Central Standard Time (Summer Hours: June to September ­ 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 (800) 690-2966 (Parts & Service) (414) 671-3976 (International) Additional information can be found by visiting our web site at www.hatcocorp.com INTRODUCTION The Hatco Thermo-Finisher is designed to rapidly heat or thermalize a range of food products which allows operators to serve customers faster, thereby improving customer satisfaction. The Thermo-Finisher is perfect for melting toppings or finishing soup and foods like Mexican entrees, nachos and potato skins. It also thermalizes frozen foods such as appetizers, french fries and pizza. Thermo-Finisher can also be used to heat plates prior to serving. This manual provides the installation, safety and operating instructions for the Thermo-Finisher Food Finisher. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Food Finisher. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious personal injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only. Your Hatco Thermo-Finisher Food Finisher is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment. Form No. TF20M-0603 i IMPORTANT SAFETY INSTRUCTIONS IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet. To avoid any injury or damage to the unit do not pull unit by power cord. To prevent any injury, discontinue use if power cord is frayed or worn. For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate unit under shelving or closer than 12" (305 mm) from the ceiling. Allow a minimum of 1" (25 mm) clearance along the sides. Allow a clearance of 26" (660 mm) along the front and rear discharge (if equipped) to ensure proper operation and safety. Model TF-2030 is designed for "pass-through" use only. To avoid burning or charring of materials, adequate clearance must be maintained from front and back openings. Do not install any closer than 26" (660 mm) from either opening. To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance. Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water. Do not steam clean the interior or flood with water or liquid solution. To avoid electrical shock or personal injury, do not steam clean or use excessive water on the unit. If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976. CAUTIONS Unit is not weatherproof. For safe and proper operation locate the unit indoors where the ambient air temperature is a minimum of 70°F (21°C). To avoid any injury or damage to the unit do not operate appliance without installation of supplied legs. Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury. DO NOT use "Pyrex" glass plates or serving pieces in the finisher. "Pyrex" glass may break causing personal injury and/or food contamination. Plate/tray will be very hot upon removal; use oven mitt, protective clothing, or pan gripper to remove. Do not remove the glass from the unit for cleaning purposes. Doing so may cause injury or damage to the unit. To avoid any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food. Do not place anything on top of the unit: doing so could damage the unit or subject personnel to injury. DO NOT use paper or plastic serving pieces in the finisher. These materials may melt or burn causing a fire hazard and/or food contamination and may damage the unit. 1 Form No. TF20M-0603 IMPORTANT SAFETY INSTRUCTIONS IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS This product has no "user" serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Replacement Parts when service is required. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. CAUTIONS Do not place any objects on the metal rack during preheat. Doing so will most likely over-cook the product. Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Thermo-Finisher, marring its appearance and making it susceptible to dirt accumulation. Form No. TF20M-0603 2 MODEL DESCRIPTIONS ALL MODELS The Thermo-FinisherTM Food Finisher models have an easy-to-clean interior constructed of stainless steel and heavy-duty glass. The units feature quick-heating infrared ribbon elements with a microprocessor to control the temperature and heating time. All models come with a user-friendly control panel which accepts up to five preprogrammed recipe times. A plate rack and attached cord and plug set are included. MODEL TF-2005 The TF-2005 model features two upper elements and a removable broiler pan for heating food product. Loading and unloading of food is done on the control side of the unit. Figure 1. Thermo-Finisher Model TF-2020 MODEL TF-2010 The TF-2010 model features two upper elements for heating food product on a plate. Loading and unloading of food is done on the control side of the unit. 1 2 3 4 5 OFF POWER ON MODEL TF-2015 The TF-2015 model features two upper and two lower elements for heating food product on a plate. Loading and unloading of food is done on the control side of the unit. MODEL TF-2020 The TF-2020 model features one upper element to heat the food product on the plate and one lower element to heat the center of the plate. Loading and unloading of food is done on the control side of the unit. Figure 2. Thermo-Finisher Model TF-2040 MODEL TF-2040 The TF-2040 model features four upper elements that heat food product on the plate and one lower element that heats the center of the plate. Loading and unloading of food product is done on the control side of the unit. (This unit requires three-phase power.) MODEL TF-2030 The TF-2030 model features one upper element to heat the food product on the plate and one lower element to heat the center of the plate. Because this model is a pass-through unit, loading and unloading of food product can be done on either side of the unit. MODEL TF-2045 The TF-2045 model features four upper heating elements for heating food product on a plate. Loading and unloading of food is done on the control side of the unit. 3 Form No. TF20M-0603 SPECIFICATIONS PLUG CONFIGURATIONS Units are supplied from the factory with an electrical cord and plug on the back of the unit. See Figure 3. WARNING Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet. NEMA 6-15P NEMA 6-30P NEMA L15-20P NEMA L15-30P Figure 3. Plug Configurations ELECTRICAL RATING CHART Model TF-2005 Voltage 208 220 230 240 208 240 208 240 208 240 208 240 208 240 208 240 Watts 2400 2017 2204 2400 2400 2400 4800 4800 4800 5000 4800 5000 7200 7300 4800 4800 Amps 11.5 ...