TOAST-QWIK TQ Series Installation & Operating Manual I&W #07.05.009.00 ® Electric Conveyor Toasters This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you're unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual. Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual. CONTENTS Important Owner Information..................................i Introduction.................................................................i Important Safety Instructions ..................................1 Model Descriptions ....................................................2 All Models............................................................2 TQ-300 .................................................................2 TQ-300BA............................................................2 TQ-700 .................................................................2 TQ-700H ..............................................................2 TQ-700H-S...........................................................2 TQ-700HBA.........................................................2 Specifications..............................................................3 Electrical Rating Chart TQ-300 Series ................3 Electrical Rating Chart TQ-700 Series ................4 Plug Configurations .............................................5 Dimensions...........................................................5 Installation..................................................................6 Assembly..............................................................6 Location................................................................6 Set-Up ..................................................................6 Operation....................................................................7 TQ-300, TQ-300BA, TQ-700 & TQ-700H-S......7 TQ-700H ..............................................................8 TQ-700HBA.........................................................8 Maintenance ...............................................................9 General .................................................................9 Cleaning ...............................................................9 Lubrication ...........................................................9 Accessories ................................................................11 Adjustable Legs..................................................11 Stacking Hardware Kit.......................................11 Electrical Receptacles ........................................11 Hatco Limited Warranty.........................................12 Authorized Parts Distributors.................Back Cover IMPORTANT OWNER INFORMATION Record the model number, serial number (identification plate located on the lower right hand side, front corner of the unit), voltage and purchase date of your ToastQwik® in the spaces below. Please have this information available when calling Hatco for service assistance. Model No. ____________________________________ Serial No. ____________________________________ Voltage ______________________________________ Date of Purchase ______________________________ Fax: Business Hours: 8:00 a.m. to 5:00 p.m. Central Standard Time (Summer Hours: June to September 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 (800) 690-2966 (Parts & Service) (414) 671-3976 (International) INTRODUCTION The Hatco Toast-Qwik® Electric Conveyor Toaster is specially designed to speed the toasting operation. Products for toasting pass through a heating chamber for rapid and thorough toasting of products. Dryness, moisture, sugar content and thickness of bread product affect the ability to achieve the perfect toasted product. Conveyor speed, not temperature, determines the toasting color. Hatco toasters are quality built to meet the demands of foodservice operations and provide years of trouble-free performance. The metal-sheathed tubular heating elements are guaranteed against breakage and burnout for two years. (If failure of one element should occur, your Hatco toaster will continue to operate - the production may be slightly lower.) This manual provides the installation, safety and operating instructions for the Toast-Qwik Electric Form No. TQM-0301 i Conveyor Toasters. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Electric Conveyor Toaster. Safety instructions that and the appear in this manual after a warning symbol words WARNING or CAUTION printed in bold face WARNING means there is the are very important. possibility of serious injury or death to yourself or CAUTION means there is the possibility of others. minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only. Your Hatco Toast-Qwik Electric Conveyor Toaster is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment. IMPORTANT SAFETY INSTRUCTIONS IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property. WARNINGS 1. To avoid any injury, turn the power switch off, unplug the unit from the power source and allow to cool before performing any maintenance. 2. For safe and proper operation, the unit must be located at a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur. Do not locate toaster under shelving or closer than 12" (31 cm) from the ceiling. 3. Allow a minimum of 1" (3 cm) along the sides. Allow a clearance of 12" (31 cm) along the front and rear discharge to ensure proper operation and safety. 4. If service is required on this unit, contact CAUTIONS 1. Locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit. 2. Do not place anything on top of the toaster; doing so could damage toaster or subject personnel to possible injury. 3. The toasting of coated products such as garlic bread, cheese sandwiches and sweet rolls is NOT recommended. Residue will reduce toaster performance and could possibly ignite inside the toaster. 4. When setting up the unit for operation, make sure power to the unit is off and the toaster is at room temperature. Failure to do so could result in personal injury. 5. Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury. CAUTIONS 1. Do not locate the toaster in an area subject to excessive temperatures or grease from grills, fryers, etc. Excessive temperatures could cause damage to the unit. Do not place toaster in an area that restricts air flow around the motor compartment. Do not place toaster in direct discharge path of air conditioning vent or makeup air vent. 2. Plug toaster into an electrical outlet of the correct voltage, size, and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size, and install the proper electrical outlet. 3. Abrasive cleaners could scratch the finish of your Toast-Qwik toaster. 4. Failure to lubricate the rear motor bearing as recommended will reduce the operating life of the motor and possibly void the warranty. your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-6902966 or International fax 414-671-3976. 5. This product has no "user" serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required. 6. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn. 1 Form No. TQM-0301 MODEL DESCRIPTIONS ALL MODELS All Toast-Qwik Electric Conveyor Toasters are fast, dependable and versatile, toasting up to 300 or 700 slices of bread product per hour. The front or rear discharge lets the operator place Toast-Qwik where it is most convenient. Every Toast-Qwik includes a toast collector pan, toast feed ramp, removable crumb tray and factory attached 6' (183 cm) cord and plug. An optional stacking unit allows you to put TQ-300's or TQ-700's on top of one another for greater capacity and variety of product. TOAST-QWIK HATCOTOAST-Qwik TQ-300 The TQ-300 model allows for toasting of bread products up to 1-1/4" (3 cm) thick and 9-5/8" (25 cm) wide. Capacity is up to 300 slices per hour for bread or bun products. Figure 1. TQ-300 Shown TQ-300BA The TQ-300BA model allows for quick single sided toasting of sliced bagels. Most bagels can be completed in as little as 45 seconds. Capacity is up to 300 bagel halves per hour. Toasts cut side facing down. TQ-700 The TQ-700 model allows for toasting of bread products up to 1-1/4" (3 cm) thick and 9-5/8" (25 cm) wide. Capacity is up to 700 slices per hour for bread or bun products. HATCOTOA TOAST-QWIK ST-Qwik TQ-700H The TQ-700H has a 3" (8 cm) wide opening allowing for toasting of thicker bread products. Separate controls allow the operator to set top and bottom toast colors separately. Figure 2. TQ-700H Shown TQ-700H-S The TQ-700H-S has a 3" (8 cm) wide opening allowing for toasting of thicker bread products and an accelerated conveyor system allowing faster toasting to meet periods of high demand. TQ-700HBA The TQ-700HBA is designed to provide the flexibility and performance to toast sliced bagels perfectly in as little as 30 seconds. Capacity is more than 700 bagel halves per hour. Toasts cut side facing up. Form No. TQM-0301 2 SPECIFICATIONS ELECTRICAL RATING CHART TQ-300 SERIES Model TQ-300 TQ-300 TQ-300 TQ-300 TQ-300 TQ-300 TQ-300BA TQ-300 - ENG TQ-300 (CE) TQ-300 (CE) TQ-305 (CE) TQ-305 (CE) Voltage 120 208 240 200 220 240 120 240 220-230 230-240 220-230 230-240 Hertz 60 60 60 50/60 50 50 60 50 50 50 50 50 Watts 1745 1745 1745 1797 1945 1945 1745 2495 1945-2126 1786-1945 2145-2344 2062-2245 Amps 14.5 8.4 7.3 9.0 8.8 8.1 14.5 10.4 8.8-9.2 7.8-8.1 9.8-10.2 9.0-9.4 Plug Configuration NEMA 5-15P* NEMA 6-15P NEMA 6-15P No plug attached CEE 7/7 Schuko BS 1363 NEMA 5-15P* BS-1363 CEE 7/7 Schuko BS 1363 BS-1363 BS-1363 Shipping Weight 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) 42 lbs. (19 kg) * NEMA 5-20P for Canada The electrical information in the shaded areas pertains to Export models only. 3 Form No. TQM-0301 SPECIFICATIONS ELECTRICAL RATING CHART TQ-700 SERIES Model TQ-700 TQ-700 TQ-700 TQ-700 TQ-700 TQ-700 TQ-700 - ENG TQ-700 TQ-700 (CE) TQ-700 (CE) TQ-700H TQ-700H TQ-700H TQ-700H TQ-700H TQ-700H TQ-700H (CE) TQ-700H (CE) TQ-700H-S TQ-700H-S TQ-700HBA TQ-700HBA TQ-700HBA TQ-700HBA TQ-700HBA TQ-705 TQ-705 Voltage 120 208 240 200 220 220 240 240 220-230 230-240 208 240 200 220 220 240 220-230 230-240 208 240 208 240 220 220 240 220-230 230-240 Hertz 60 60 60 50/60 50 60 50 50 50 50 60 60 50/60 50 60 50 60 50 60 60 60 60 50 60 50 50 50 Watts 2695 2695 2695 2495 2695 2695 4170 2965 2695-2946 2475-2695 3770 3770 3485 3770 3770 3770 3770-4121 3462-3770 3770 3770 3070 3070 3070 3070 3070 4018-4375 4375-4725 Amps 22.5 13.0 11.2 12.5 12.3 12.3 17.4 11.2 12.3-12.8 10.8-11.2 18.1 15.7 17.4 17.1 17.1 15.7 17.1-17.9 15.1-15.7 18.1 15.7 14.8 12.8 14.0 14.0 12.8 17.5-18.2 19.9-20.5 Plug Configuration NEMA 5-30P NEMA 6-15P* NEMA 6-15P No plug CEE 7/7 Schuko CEE 7/7 Schuko No plug BS 1363 CEE 7/7 Schuko BS 1363 NEMA 6-20P+ NEMA 6-20P NEMA 6-20P No cap No cap No cap No cap No cap ...