Heating/Cooling Thermostat and Subbase Package T8196A/Q682A OWNER'S MANUAL Congratulations on your purchase of a Honeywell energy saving thermostat. The Honeywell name is your assurance of accurate control and reliable operation for years to come. During heating and cooling, this thermostat will automatically lower and raise the temperature in your home one or more times every 24 hours. This allows you to significantly lower your fuel costs, while awakening (or returning home) to a comfortable temperature. Read this manual to learn how to use your new thermostat. Recycling Notice M3375 This control contains mercury in a sealed tube. Do not place control in the trash at the end of its useful life. If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Contact your local waste management authority for instructions regarding recycling and the proper disposal of the control, or of an old control containing mercury in a sealed tube. If you have questions, call Honeywell Inc. at 1-800-468-1502. 2 69-0636--1 Table of Contents PAGE Features Of Your Thermostat .......................................................................................................... 4 Setting The Temperature ................................................................................................................. 6 Inserting Timer Batteries .................................................................................................................. 7 Setting The Timer ............................................................................................................................ 8 Programming .................................................................................................................................... 9 Troubleshooting ............................................................................................................................. 12 Warranty ......................................................................................................................................... 19 3 69-0636--1 Features Of Your Thermostat 1 FLlP-UP COVER. Lift it up to set timer for energy savings and comfort temperature periods. 2 THERMOSTAT COVER. Lift up to show timer. 3 THERMOMETER. Provides room temperature reading. 4 TEMPERATURE SETTING LEVERS Left (blue mark) controls the low temperature, right (red mark) controls the high temperature. 5 TIMER. This timer provides a 24-hour slotted dial to hold the programming pins. 6 TIMER SETTING KNOB. Turn clockwise to match the correct AM or PM time to the time indicator. 7 TIME INDICATOR. Arrow head indicates time for 24-hour dial. 8 PROGRAM INDEX WHEEL. Controls high 4 9 and low temperature at specific time of day as set by program pins. PROGRAM PINS. Must be inserted into 24-hour timer dial slots to control program index wheel. 4 1 2 3 M8723 69-0636--1 5 6 10 11 12 O B R W G Y FAN ON AUTO HEAT OFF COOL M2385 9 8 7 M8722 10 PIN SLOTS. Located on 24-hour dial at 10-minute intervals for program pin insertion. 11 MERCURY BULB AND BIMETAL ELEMENT (2). Provide automatic temperature control by switching the heating or cooling system on and off. 12 SUBBASE. Provides mounting base, wiring connections and manual switching control for heating/cooling thermostat. 5 69-0636--1 Setting The Temperature For Heating Set the left lever (blue mark) to the energy savings temperature you want when you are sleeping or your home is unoccupied. Set the right lever(red mark)to the temperature you want for comfort periods. NOTE: You may bypass the time program by setting both the red and blue levers to the same temperature set point. LOW TEMPERATURE SETTING LEVER HIGH TEMPERATURE SETTING LEVER 50 60 70 80 50 60 70 80 For Cooling Set the left lever (blue mark) to the temperature you want for comfort periods. Set the right lever (red mark) to the energy savings temperature you want when you are sleeping or your home is unoccupied. M8586 Fig. 1--Setting high and low temperature levers. 6 69-0636--1 Inserting Timer Batteries Power is supplied to the timer by two AAA alkaline batteries (not included). Install the batteries in the thermostat as shown in Fig. 2. Once a year or when batteries are dead, replace with two new AAA alkaline batteries. We recommend Energizer® batteries. BATTERY LOCATION FOR (2) AAA BATTERIES; INSTALL WITH POSITIVE ENDS UP M8585 Fig. 2--Inserting timer batteries. 7 69-0636--1 Setting The Timer Lift thermostat flip-up cover, and you'll find the 24-hour program dial, slotted in ten-minute increments. Adjust the timer to the current time by carefully turning the knob clockwise . DO NOT reverse the knob. When time is correctly set, the Time Indicator Arrow (See Fig. 3) will point to the correct time and corresponding daytime (light) or nighttime (dark) band of the program dial. EXAMPLE: For 11 PM, the time indicator arrow will point directly to dark band on dial. For 11 AM, the arrow will point to light band on dial. PROGRAM DIAL PROGRAM PIN (6) TIMER SETTING KNOB TIME INDICATOR ARROW M821A Daylight Savings Time When Daylight Savings Time starts, carefully move the knob clockwise one hour. When Daylight Savings Time ends, carefully move the knob clockwise 23 hours. DO NOT reverse the knob. 8 Fig. 3--Setting the timer. 69-0636--1 Programming You can program your thermostat to automatically lower and raise the temperature one or more times every 24 hours. FLIP-UP COVER 24-HOUR PROGRAM DIAL (GRAY AREA FOR NIGHT SETTINGS) Before Setting Your Program Lift thermostat flip-up cover and you'll find the 24-hour program dial. The slots on the program dial (Fig. 4) are for the program pins which can be inserted at ten-minute intervals. Three red and three blue program pins are included with your thermostat. The red pins start the high-temperature period; the blue pins start the low-temperature period. A heating program was preprogrammed. A red pin is inserted at 6:00 AM for high temperature (comfort period); a blue pin is inserted at 10:00 PM for low temperature (energy saving period). Two additional sets of pins are located in the program pin storage area. 9 PROGRAM PINS THERMOSTAT COVER PROGRAM PIN SLOT PROGRAM INDEX WHEEL TIME INDICATOR ARROW PROGRAM PIN STORAGE M7348 Fig. 4--Program components. 69-0636--1 You can set up to six temperature changes with the pins supplied. We recommend at least five hours for each energy savings period. To change the pins or add a new energy savings period-- · To insert a pin, push it straight into the selected notch on the program dial until it is completely seated. · To remove a pin, press against program dial and pull the pin straight out. DO NOT attempt to change a pin if it is engaged with the program index wheel. · On heating-cooling systems, you must remove the program pins from the heating program to set new times for your cooling program. Write down your colors and time for reprogramming at the next heating season. Also, you may want to change the temperature setting lever positions. Setting the Heating Program Decide when you want the temperature to reach the comfort level. Find the notch on the program dial that is one-half hour before this time and insert a red pin. The half-hour head start gives the furnace time to heat the house before you wake up or arrive home. WINTER SUMMER 1 BEGINS 10:00 PM ENDS 6:00 AM DAY BEGINS ENERGY 7:30 AM SAVING ENDS PERIOD 4:00 PM NIGHT ENERGY SAVING PERIOD 1 PROGRAM PROGRAM TEMPERATURE PIN IN TEMPERATURE PIN IN °C CONTROL °F °C CONTROL °F 14 58 27 BLUE 80 RED 68 58 68 20 14 20 RED BLUE RED 75 80 75 24 27 24 BLUE RED BLUE M8677 NOT APPLICABLE ON HEATING-ONLY MODEL. Fig. 5-- Program examples. 10 69-0636--1 Decide when you want the energy savings period to start and insert a blue pin at the notch that corresponds to this time. After the blue pin engages, the furnace will be off until room temperature drops to the energy savings set point. You can set both a day and night program. See Fig. 5. for program examples. Setting the Cooling Program Decide when you want the temperature to reach the comfort level. Find the notch on the program dial that is one-half hour before this time and insert a blue pin. The half-hour head start gives the air conditioner time to cool the house before you wake up or arrive home. Decide when you want the energy savings period to start and insert a red pin at the notch that corresponds to this time. After the red pin engages, the air conditioner will be off until room temperature rises to the energy savings setpoint. 11 69-0636--1 Troubleshooting Your Honeywell thermostat requires little or no attention. Most problems can generally be traced to the following: Problem No heat. Check -- system switch. May be in OFF or COOL position. -- fuse or circuit breaker. -- furnace power switch. May be Off. -- pilot flame. May be out. -- R and W thermostat connections. Action Move system switch to HEAT position. If blown or tripped, replace fuse or reset breaker. Move switch to ON. Relight pilot flame per furnace manufacturers instructions. Turn Off power to furnace. Check for correct terminal hookups. Repair any frayed or broken wires. Firmly tighten all terminal screws. Turn On power. (continued) 12 69-0636--1 Troubleshooting (continued) Problem No heat (continued). Energy savings temperature program 12 hours off. Rooms do not warm up at programmed time. Temperature change occurs at the wrong time. Room temperatures are not correct. Check -- other problem. -- program dial for proper day or night phase. -- timer program for heating system. May need more time to warm up rooms. -- programs pins for correct time locations. -- positions of thermostat setpoint levers. -- position of subbase system switch. Action Contact a qualified service technician for assistance. Turn timer ahead 12 hours. Move setting knob clockwise only. Move red pin one-half hour earlier on the program dial. Relocate pins to desired settings. Reset to desired temperatures. Move to desired operating position. (continued) 13 69-0636--1 Troubleshooting (continued) Problem Room temperatures are not correct (continued). Check -- thermostat circuits. Action HEATING/COOLING SYSTEM--With system switch at HEAT, move temperature setting levers 5°F (3°C) above room temperature. Heating system should start. With system switch at COOL, move temperature setting levers 5°F (3°C) below room temperature. Cooling system should start. IF THE SYSTEMS DO NOT OPERATE, CALL A QUALIFIED TECHNICIAN. Move switch to COOL position. If fuse is blown or breaker tripped, replace or reset. Move to ON position. No cooling. -- system switch. May be in OFF or HEAT position. -- fuse or circuit breaker. -- condenser switch position. Located outdoors and may be turned OFF. (continued) 14 69-0636--1 Troubleshooting (continued) Problem No cooling (continued). Check -- Y and R thermostat connections. Action Turn Off power to cooling system. Check for correct terminal hookups. Repair any frayed or broken wires. Firmly tighten all terminal screws. Contact a qualified service technician for assistance. Replace with two new AAA alkaline batteries as shown on page 7. Reinstall thermostat subbase. Use a spirit level. Thermostat should be about 5 ft (1.5m) above floor on an inside wall. Contact qualified service technician for change of location. See instructions on page 16. -- other problems. Timer is losing time. Thermostat setting and thermometer reading disagree. -- batteries. May be dead. -- level position of thermostat. -- area around thermostat for drafts or radiant heat. -- calibration of thermometer. If Troubleshooting section has not solved the problem, call a qualified service technician or Honeywell Customer Assistance Center at 1-800-468-1502, Monday - Friday, 7:00 AM to 5:30 PM, Central time, for additional assistance. 15 69-0636--1 Servicing The Thermostat Cycle Rate Adjustment The equipment should cycle on and off just enough to keep the room temperature close to the temperature lever settings. If the thermostat seems to cycle the heating system too fast or too slow, adjust the cycle rate by moving the anticipator setting lever one indicator mark at a time (Fig. 6). Observe the heating system operation after each adjustment. NOTE: Most hot water systems require a setting of 1.2A. If the set point lever and the thermometer reading do not agree, follow the procedure on the next page. ANTICIPATOR SCALEPLATE Thermometer Adjustment The thermometer has been accurately calibrated at the factory and should only need adjustment if it was mishandled. 16 ANTICIPATOR SETTING LEVER M7317 Fig. 6--Heat anticipator setting. 69-0636--1 Remove thermostat cover and open the flipup cover. Set the thermostat cover on a table near thermometer of known accuracy. Allow at least five minutes for cover thermometer to sense area temperature, then compare the readings. Be careful not to touch thermometer or breathe on it. If the readings are the same, replace cover and put the system into operation. If the readings are different, insert a small screwdriver in the thermometer slot, shown in Fig. 7, and turn it until both thermometers read the same. Replace thermostat cover and put the system into operation. THERMOMETER SLOT BACKSIDE OF FLIP-UP COVER INSERT AND TURN SCREWDRIVER M1810 Fig. 7--Thermometer adjustment. 17 69-0636--1 If you have questions regarding the installation and programming of your Honeywell thermostat, please contact the Honeywell Customer Assistance Center at 1-800-468-1502, Monday Friday, 7:00 AM to 5:30 PM, Central time. Before you call, please have the following information available: make and model of furnace, thermostat, and air conditioner. 18 69-0636--1 Limited One-Year Warranty Honeywell warrants this product to be free from defects in the workmanship or materials, under normal use and service, for a period of one (1) year from the date of purchase by the consumer. If, at any time during the warranty period, the product is detective or malfunctions, Honeywell shall repair or replace it (at Honeywell's option) within a reasonable period of time. If the product is detective, (I) return it, with a bill of sale or other dated proof-of-purchase, to the dealer or contractor from which you purchased it, or (ii) package it carefully, along with proof-of-purchase (including date of purchase) and a short description of the malfunction, and mail it, postage prepaid, to the following address: Honeywell Inc. Return Goods Department 1050 Berkshire Lane Plymouth, MN 55441-4437 This warranty does not cover removal or reinstallation costs. This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer. Honeywell's sole responsibility shall be to repair or replace the product within the terms stated above. HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR Consequential DAMAGES RESULTING, DIRECTLY OR INDIRECTLY FROM ANY BREACH OF ANY WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation may not apply to you. THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT. THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS HEREBY LIMITED TO THE ONE YEAR DURATION OF THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from state to state. If you have questions concerning this warranty, please write our Customer Assistance Center, Honeywell Inc.., P.O. Box 524, Minneapolis, MN 55440-0524 or call 1-800-468-1502, Monday - Friday, 7:00 a.m. to 5:30 p.m., Central time. 19 69-0636--1 Automation and Control Solutions Honeywell International Inc. Honeywell Limited--Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9 D.F. ©Honeywell Inc. 1994 Rev. 11-94 Form Number 69-0636--1