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User manual HUSTLER 025999
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Manual abstract: user guide HUSTLER 025999
Detailed instructions for use are in the User's Guide. 72" Heavy Duty Dual Trim Deck Parts Manual
·······
Hustler Turf Equipment
·····
P.O. Box 7000
···
Hesston, Kansas
·
67062-2097
025999 Rev 8/04
Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Deck Assembly (923011, 923243, 924563 & 924571) . . . . . . . . . . Deck Subassembly (923011, 923243, 924563 & 924571) . . . . . . . Deck Assembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . . . Deck Subassembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . Idler Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle Assembly-506212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-4 2-6 2-8 2-10 2-12 2-13
Chapter 3 Contents Gauge Arm Assembly - 466888 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Chapter 4 Contents Gearbox Breakdown - 532861 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-2 Gearbox Breakdown - 504399 (IBT) . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Gearbox Breakdown - 533711 (Agrigear) . . . . . . . . . . . . . . . . . . . . 4-6 Chapter 5 Contents Decal Group - All Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
025999 8/04
025999 8/04
Chapter 1 General Information
This manual cover 72" Heavy-Duty Dual Trim Deck models: 923011,
(6400) 924563 & 924571
923078 (602D), 923243, 924175,
Frequently Ordered Parts
PART NO. 025585 DESCRIPTON
72" Deck Dual Drive Belt
Service Literature
PART NO. 025627 374041 DESCRIPTION
HDDT Deck Owner's Manual HDDT Deck Assembly Instruction
Note: When ordering parts, you must use the service part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Parts painted blue are no longer available. Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machines as deemed necessary, without notification. If a Change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts.
025999 8/06
1-1
Hardware Description Codes & Abbreviations
ABBREVIATION CB CE CP CS CW FDRW FW HX ID LW MB MS NT OD SC SH SB SS DESCRIPTION
Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Inside Diameter Lock Washer Machine Bushing Machine Screw Nut Outside Diameter Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screw to these values unless a different torque is shown in the Notes section nest to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM
.250 .312 .375 .438 .500 .562 .625 .750 .875 1.00
8.2 17 30 48 73 105 145 260 420 625
11.1 23 40 65 99 143 200 350 565 850 Lubricate all grease zerks.
M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
1 2.2 4.5 7.7 18.5 37 64 160 320 555
1.3 3 6.1 10.4 25 50 87 215 435 750
1-2
025999 8/06
Chapter 2 Contents
Deck Assembly (923011, 923243, 924563 & 924571). . . . . . . . . . . . 2-2 Deck Subassembly (923011, 923243, 924563 & 924571). . . . . . . . . 2-4 Deck Assembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Deck Subassembly (923078 & 924175) . . . . . . . . . . . . . . . . . . . . . . 2-8 Idler Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Deflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Spindle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
025999 8/06
2-1
Deck Assembly (923011, 923243, 924563 & 924571)
3 4 5
6
7
1
2 6 7 14 15 16 9 10 29 8 18 17 15 5 3 4 5 24 25 3 14 11
23
2
28
5 5 19
12 13 30 22
26
20 27
2
21
16
72" HDDT DECK SUBASSEMBLY
2-2
025999 8/06
Deck Assembly (923011, 923243, 924563 & 924571)
INDEX NO. 1 2 3 4 5 6 7 SERVICE PART NO. 467001 467019 056077 017038 017079 056069 017129 373696 337618 372268 373704 337626 372284 064329 073866 016816 466953 408799 068551 203455 017277 011379 537175 016527 017137 017046 008193 532911 466946 466938 MFG. PART NO. 467001 467019 056077 017038 017079 056069 017129 373696 337618 372268 373704 337626 372284 064329 073866 016816 466953 408799 068551 203455 017277 011379 480228 016527 017137 017046 008193 466888 466946 466938 QTY. 1 1 16 6 26 2 2 1 1 1 1 1 1 6 6 6 2 2 10 1 1 1 2 2 2 2 2 2 1 1 DESCRIPTION R/H DECK COVER ASSEMBLY L/H DECK COVER ASSEMBLY CS .25-20 X 1.00 HX G5 ZN LW .250 MEDIUM SPRING ZN FW .250 X .560 X .040 SAE ZN CS .375-16 X .625 HX G5 ZN FW .440 X 1.00 X .083 ZN R/H REAR DISCHARGE PANEL #1 R/H REAR DISCHARGE PANEL #2 R/H REAR DISCHARGE PANEL #3 L/H REAR DISCHARGE PANEL #1 L/H REAR DISCHARGE PANEL #2 L/H REAR DISCHARGE PANEL #3 CS .25-20 X .625 HX G5 ZN FW .281 X .50 X .060 ZN NT .25-20 HX FL LK ZN R/H MOUNT ANGLE FLAP NT .250-20 HX NL ZN SPRING CLIP CP .187 X 1.00 LG HML ZN TENSION SPRING TIE DOWN BRACKET CS .50-13 X 1.00 HX G5 ZN FW .560 X 1.370 X .109 SAE ZN LW .50 MEDIUM SPRING ZN NT .50-13 HX G5 ZN GAUGE ARM ASSEMBLY (SEE 3-2 FOR BREAKDOWN) L/H REAR DISCHARGE PANEL #2 R/H REAR DISCHARGE PANEL #2
4 4 3 4 4 3
18 19 1 10 1 11 1 12 1 13
14 15 16 17 18 19 20 21
1
22 23 24 25 26 27 28 29 30
NOTES:
1. These items along with 466979 (Owners Manual Pagage) and Bolt Sack Assembly 372300, are placed in 062117 (Propex Bag), not assembled to deck. 2. Knock-out to removed only when 26" tires are installed on tractor. 3. Used on 923011, 923243, and 924571. 4. Used on 924563. 5. Used on 923011, 923243, and 924571.
025999 8/06
2-3
Deck Subassembly (923011, 923243, 924563 & 924571)
30
1
3 5 7 4 6 21 20
17 4 28 17 4
24 23
17
4
2
16
29 23 18 25 27 22 26 20 19
4
17
15 43 4 29
16
8 4
41
22
B
1
42 34
A
32
4
43
9 11 10 12 13
1
33 31 35 37 37 38 39 40 33 32
14
36
2-4
025999 8/06
Deck Subassembly (923011, 923243, 924563 & 924571)
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 SERVICE PART NO. 533687 025585 078378 017046 078386 212076 503870 016527 506212 712372 035808 754853 754879 752386 753798 025601 058875 008193 480657 041707 773259 773242 074252 036715 532861 533711 504969 042051 706168 028274 017137 472936 466854 064329 017038 073866 024927 052837 049346 212860 722306 070557 466870 532887 705954 MFG.PART NO. 466839 025585 078378 017046 078386 212076 503870 016527 249318 712372 035808 754853 754879 752386 753798 025601 058875 008193 480657 041707 773259 773242 074252 036715 466664 N/A 504969 042051 706168 028274 017137 472936 466854 064329 017038 073866 024927 052837 049346 212860 722306 070557 466870 466631 705954 QTY. 1 2 3 30 3 3 3 12 3 3 3 1 2 3 3 1 2 9 1 4 8 4 6 2 1 1 1 2 2 2 4 1 2 4 4 2 2 14 28 55 1 14 1 2 6 72" HDDT DECK DUAL DRIVE BELT 72" CS .50-20 X 1.50 HX G5 ZN LW .50 MEDIUM SPRING ZN FW .510 X 1.750 X .180 ZN KEY 1/4 X 1/4 X 1 1/2 DOUBLE DRIVE PULLEY CS .50-13 X 1.00 HX G5 ZN SPINDLE HOUSING ASSEMBLY (SEE "2-13") KEY .25 X .25 X .66 BLADE SADDLE 24" BLADE (CLOCKWISE) 24" BLADE (COUNTER CLOCKWISE) CW .515 X 2.250 X .204 ZN CS .50-20 X 1.750 HX G5 ZN CS .50-13 X 4.62 FULL TD G5 ZN MB .510 X .870 X .050 ZN NT .50-13 HX G5 ZN GEARBOX MOUNT NT .437-14 HX G5 ZN FW .50 X 1.250 X .064/.104 SAE ZN CS .437-14 X 1.250 HX G5 ZN CS .50-13 X 1.50 HX G5 ZN WOODRUFF KEY GEARBOX (924563 & 923243 AFTER S/N 6557482) GEARBOX (923011 & 924571) DOUBLE DRIVE PULLEY SS .375-16 X 1.00 SQ-HD ZN NT .375-16 HX JAM G5 ZN CB .50-13 X 1.50 FULL ZN FW .560 X 1.370 X .109 SAE ZN ADJUSTING ARM STRINGER SIDE COVER CS .25-20 X .625 HX G5 ZN LW .250 MEDIUM SPRING ZN FW .281 X .50 X .060 ZN NT .25-20 HX G5 ZN CS .312-18 X 1.50 HX G5 ZN FW .375 X .870 X .078 ZN DECK CHAIN BELTING NT .312-18 HX UNT ZN CHAIN ROD GAUGE ARM MOUNT CS .50-13 X 1.250 HX G5 ZN DESCRIPTION
NOTES:
1. Torque to 65-75 Ft. Lbs. 2. Spindle assemblies A & B get 754879 blade (counter-clockwise rotation). Spindle assembly C gets 754853 blade (clockwise rotation).
025999 8/06 2-5
Deck Assembly (923078 & 924175)
3 4 5 6 7
1
2 6 7 10 11 8 22 23 4 12 15 14 21 20 26 9 24 25 16 5 13 17 18 19 10 11 4 3
4
12
72" HDDT DECK SUBASSEMBLY
2-6
025999 8/06
Deck Assembly (923078 & 924175)
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SERVICE PART NO 467001 467019 056077 017038 017079 056069 017129 373696 373704 064329 073866 024927 241570 058826 017012 455394 034280 017004 070664 011379 537175 016527 017137 017046 008193 532911 MFG. PART NO. 467001 467019 056077 017038 017079 056069 017129 373696 373704 064329 073866 024927 241570 058826 017012 455394 034280 017004 070664 011379 480228 016527 017137 017046 008193 466888 QTY. 1 1 6 12 6 2 2 1 1 6 6 6 1 4 4 2 2 2 2 1 2 2 2 2 2 2 DESCRIPTION R/H DECK COVER ASSEMBLY L/H DECK COVER ASSEMBLY CS .25-20 X 1.00 HX G5 ZN LW .250 MEDIUM SPRING ZN FW .250 X .560 X .040 SAE ZN CS .375-16 X .625 HX G5 ZN FW .440 X 1.00 X .083 ZN R/H REAR DISCHARGE PANEL L/H REAR DISCHARGE PANEL CS .25-20 X .625 HX G5 ZN FW .281 X .50 X .060 ZN NT .25-20 HX G5 ZN DRIVE SHAFT COVER CS .375-16 X .50 HX G5 ZN LW .375 MEDIUM SPRING ZN PIVOT ROD BRACKET (6400 ONLY) CS .312-18 X .750 HX G5 ZN (6400 ONLY) LW .312 MEDIUM SPRING ZN (6400 ONLY) FW .344 X .750 X .060 ZN (6400 ONLY) TENSION SPRING (602D ONLY) TIE DOWN BRACKET CS .50-13 X 1.00 HX G5 ZN FW .560 X 1.370 X .109 SAE ZN LW .50 MEDIUM SPRING ZN NT .50-13 HX G5 ZN GAUGE ARM ASSEMBLY (SEE "3-2" FOR BREAKDOWN)
NOTES:
025999 8/06
2-7
Deck Subassembly (923078 & 924175)
30 17 4
4
1
17 4 17 29 6 44 21 4 17 22 23 21 20
3 4 5 8
16
2
20 23 16 15 9 41 43 4 29 4 25 28 24 20 27 26 19
18
3 4 5 7 14
1
24 1 42 32
4
43 39
33
34 12 10 11 13 38
1
35 37 36 37 40
31 33 32
3
2-8
025999 8/06
Deck Subassembly (923078 & 924175)
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 SERVICE PART NO. 536540 025585 078378 017046 078386 372946 212076 467324 016527 506212 712372 035808 024992 503888 025601 058875 008193 480657 041707 773259 773242 504399 036715 074252 504969 042051 706168 028274 017137 472936 466854 064329 017038 073866 024927 052837 049346 212860 722306 070557 466870 532887 705954 210146 MFG. PART NO. 476911 025585 078378 017046 078386 372946 212076 467324 016527 249318 712372 035808 024992 080671 025601 058875 008193 480657 041707 773259 773242 074815 036715 074252 025551 042051 706168 028274 017137 472936 466854 064329 017038 073866 024927 052837 049346 212860 722306 070557 466870 466631 705954 210146 QTY. 1 2 6 30 3 1 2 1 12 3 3 3 3 2 1 2 9 1 4 10 6 1 2 6 1 2 2 2 4 1 2 4 4 2 2 14 28 55 1 14 1 2 6 1 DESCRIPTION 72" HDDT DECK (6400) DUAL DRIVE BELT 72" CS .50-20 X 1.50 HX G5 ZN LW .50 MEDIUM SPRING ZN FW .510 X 1.750 X .180 ZN SPACER KEY 1/4 X 1/4 X 1 1/2 PULLEY CS .50-13 X 1.00 HX G5 ZN SPINDLE HOUSING ASSEMBLY SEE "2-13" KEY .25 X .25 X .66 BLADE SADDLE 24" BLADE DOUBLE EDGE DRIVE PULLEY CS .50-13 X 4.620 FULL TD G5 ZN MB .510 X .870 X .050 ZN NT .50-13 HX G5 ZN GEARBOX MOUNT NT .437-14 HX G5 ZN FW .50 X 1.250 X .064/.104 SAE ZN CS .437-14 X 1.250 HX G5 ZN GEARBOX WOODRUFF KEY CS .50-13 X 1.50 HX G5 ZN DOUBLE DRIVE PULLEY SS .375-16 X 1.00 SQ-HD ZN NT .375-16 HX JAM G5 ZN CB .50-13 X 1.50 FULL ZN FW .560 X 1.370 X .109 SAE ZN ADJUSTING ARM STRINGER SIDE COVER CS .25-20 X .625 HX G5 ZN LW .250 MEDIUM SPRING ZN FW .281 X .50 X .060 ZN NT .25-20 HX G5 ZN CS .312-18 X 1.50 HX G5 ZN (6400 ONLY) FW .375 X .870 X .078 ZN (6400 ONLY) DECK CHAIN BELTING (6400 ONLY) NT .312-18 HX UNT ZN (6400 ONLY) CHAIN ROD GAUGE ARM MOUNT CS .50-13 X 1.250 HX G5 ZN KEY 1/4 SQ X 1.12 LONG
NOTES:
1. Torque to 65-75 Ft. Lbs.
025999 8/06
2-9
Idler Assemblies
1
1 2 3 4 14 3 4 15 6 20
14 3 4
5
18 1 6 11 8 9 7 17
2
16 15 1
2
10 17 18
19 21
12 13
2-10
025999 8/06
Idler Assemblies
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 SERVICE PART NO. 008193 068759 475723 058875 370759 437624 372367 371021 263517 370791 034280 017004 034272 078949 017046 371047 036384 220129 017277 064329 024927 MFG. PART NO. 008193 068759 475723 058875 370759 437624 372367 371021 263517 370791 034280 017004 034272 078949 017046 371047 036384 220129 017277 064329 024927 QTY. 4 4 3 A/R 1 2 1 1 1 1 4 4 4 2 2 1 2 2 1 1 1 DESCRIPTION NT .50-13 HX G5 ZN CW .560 X 1.340 X .050 PN IDLER PULLEY MB . ... |
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