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User manual HUSTLER 027292
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Manual abstract: user guide HUSTLER 027292
Detailed instructions for use are in the User's Guide. 60" 4-Way Quadcycler Deck Parts Manual
·······
Hustler Turf Equipment
·····
P.O. Box 7000
···
Hesston, Kansas
·
67062-2097
027292 Rev. 8/06
Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Deck Assembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deck Assembly - 923144, 923268, 924605 & 924613 . . . . . . . . . . Deck Subassembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deck Subassembly - 923144, 923268, 924605 & 924613 . . . . . . . Chapter 3 Contents Gauge Arm Assembly - 469221 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60" Quad Deck Gauge Wheel Kit - 320523. . . . . . . . . . . . . . . . . . . Gauge Wheel Assembly - 307082 . . . . . . . . . . . . . . . . . . . . . . . . . 60" Deck Heavy Duty Gauge Wheel Kit - 315606K . . . . . . . . . . . . Gauge Arm Assembly - 466888 . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle Assembly - 506212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 4 Contents Gearbox Breakdown - 532861 (WSI) . . . . . . . . . . . . . . . . . . . . . . . Gearbox Breakdown - 532861 (Agrigear) . . . . . . . . . . . . . . . . . . . . Gearbox Breakdown - 532895 (WSI) . . . . . . . . . . . . . . . . . . . . . . . Gearbox Breakdown - 532895 (Agrigear) . . . . . . . . . . . . . . . . . . . . 2-2 2-4 2-6 2-8 3-2 3-3 3-4 3-5 3-6 3-8 4-2 4-3 4-4 4-5
Chapter 5 Contents Decal Group - 925115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Decal Group - 924605 & 924613 . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
027292 8/06
0272928/06
Chapter 1 General Information
This Manual covers 60" 4-Way Mower Models: 923144, 923268, 924605, 924613 & 925115
Frequently Ordered Parts
PART NO. 027284 DESCRIPTON 60" 3-WAY Deck Belt
Service Literature
PART NO. 027300 374827 DESCRIPTION 60" 4-Way Mower Owner's Manual 60" 4-Way Mower Assembly Instructions
Note: Parts painted blue are no longer available. Note: When ordering parts, you must use the service part number as shown for each part, not the index number. Always give the tractor model and serial number and the engine model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
027292 8/06
1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID
DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE .250 .312 .375 .438 .500 .562 .625 .750 .875 1.00
FT-LBS 8.2 17 30 48 73 105 145 260 420 625
NM 11.1 23 40 65 99 143 200 350 565 850 NOTE:
SIZE M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
FT-LBS 1 2.2 4.5 7.7 18.5 37 64 160 320 555
NM 1.3 3 6.1 10.4 25 50 87 215 435 750
Lubricate all grease zerks.
1-2
027292 8/06
Chapter 2 Contents
Deck Assembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Deck Assembly - 923144, 923268, 924605 & 924613 . . . . . . . . . . . 2-4 Deck Subassembly - 925115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Deck Subassembly - 923144, 923368, 924605 & 924613 . . . . . . . . 2-8
027292 8/06
2-1
Deck Assembly - 925115
2
1 4
3
15 16 14 13
17 18 20 21 28 19 26 29 27 23 24 25 30 5
2 3
6
8
22 17 22 12
7
9
11
10
2-2
027292 8/06
Deck Assembly - 925115
INDEX PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 306910 075291 076547 306928 474361 474379 011379 370494 023036 474460 474478 016816 474445 259515 074559 QTY. 1 2 2 1 1 1 1 4 4 1 1 2 1 1 1 DESCRIPTION R/H DECK COVER CLAMPING KNOB FW .344 X .688 X .065 SAE ZN L/H DECK COVER RIGHT REAR DISCHARGE DOOR CENTER REAR DISCHARGE DOOR SPRING DECK SPRING STRAP HP .148 X 2.690 ZN L/H MULCHER BAFFLE R/H MULCHER BAFFLE NT .25-20 HX FL ZN DEFLECTOR BUMPER GRIP INDEX PART NO. NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 467258 024927 017079 474569 055939 089789 017038 056077 287649 315465 025320 758821 035626 056176 030437 QTY. 1 8 1 1 4 5 7 2 1 1 2 2 4 4 4 HANDLE NT .25-20 HX G5 ZN FW .250 X .560 X .040 SAE ZN SIDE DISCHARGE COVER CS .25-20 X .750 HX G5 ZN FW .266 X .750 X .060 ZN LW .250 MEDIUM SPRING ZN CS .25-20 X 1.00 HX G5 ZN SIDE DISCHARGE CLIP CLIP PLATE HP .091 X 1.875 ZN OVER CENTER LATCH NT 10-24 HX ZN LW #10 MEDIUM SPRING ZN MS 10-24 X .375 RD SL ZN DESCRIPTION
NOTES:
027292 8/06
2-3
Deck Assembly - 923144, 923268, 924605 & 924613
2
1
2 3 33 31 34 4 35 36 38 4 42 2 23 14 24 25 26 27 28 29 25 18 19 24 30 20 21 22 35 3 13 3 15 16 17 39 40 37 41 43 44 45 6 3 4
5
32
7
9
8
10
12
11
2-4
027292 8/06
Deck Assembly - 923144, 923268, 924605 & 924613
INDEX PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 474700 056077 017038 089789 474692 474361 474379 011379 370494 023036 474460 474478 016816 474486 036244 017012 049346 016527 017137 537225 017046 008193 085985 QTY. 1 5 9 7 1 1 1 1 4 4 1 1 2 2 8 8 8 4 4 2 4 4 2 DESCRIPTION R/H DECK COVER CS .25-20 X 1.00 HX G5 ZN LW .250 MEDIUM SPRING ZN FW .266 X .750 X .060 ZN L/H DECK COVER RIGHT REAR DISCHARGE DOOR CENTER REAR DISCHARGE DOOR SPRING DECK SPRING STRAP HP .148 X 2.690 ZN L/H MULCHER BAFFLE R/H MULCHER BAFFLE NT .25-20 HX FL ZN GAUGE ARM CS .375-16 X 1.00 HX G5 ZN LW .375 MEDIUM SPRING ZN FW .375 X .870 X .078 ZN CS .50-13 X 1.00 HX G5 ZN FW .560 X 1.370 X .109 SAE ZN TIE DOWN BRACKET LW .50 MEDIUM SPRING ZN NT .50-13 HX G5 ZN HP .243 X 4.380 LG INDEX PART NO. NO. 24 25 26 27 045765 469924 469882 015495 018747 469916 469221 474445 259515 074559 467258 024927 017079 474569 055939 287649 315465 025320 035626 056176 758821 030437 QTY. 4 2 2 2 4 4 2 1 1 1 1 8 1 1 4 1 1 2 4 4 2 4 DESCRIPTION FW 1.030 X 1.50 X .134 ZN Gauge Wheel Spacer .25 Gauge Wheel Spacer .50 Grease Zerk Bronze Bushing Gauge Wheel Spacer 1" Gauge Wheel Assembly Deflector Bumper Grip Handle NT .25-20 HX G5 ZN FW .250 x .560 x .040 SAE ZN Side Discharge Cover CS .25-20 x .750 HX G5 ZN Side Discharge Clip Clip Plate HP .091 x 1.875 ZN NT 10-24 HX ZN LW #10 Medium Spring ZN Over Center Latch MS 10-24 x .375 RD SL ZN
1 28
29
2 30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
NOTES:
1. Supplied with item 14 but may be ordered separately. 2. See "Gauge Arm Assembly - 466888" on page 3-6 for breakdown.
027292 8/06
2-5
Deck Subassembly - 925115
16 2
4
3
7
2
5 15 4 17 14
1
6 18 32
11
5 6
19
15 7
12 5 6 22 29 10 9
1
33 18 30 36 34 35
20 5 21
6
23 28
1 37
8
31 12 13
5 6
5
5 5
6
33 18
38
6
24 25 26
3
7
27
1
20
2-6
027292 8/06
Deck Subassembly - 925115
INDEX PART NO. NO. 1 2 3 4 5 533935 074252 532861 474528 017046 008193 036715 467324 042051 706168 041707 773259 773242 025601 058875 467126 028274 017137 027284 QTY. 1 4 1 1 26 12 2 1 2 2 4 8 4 1 2 1 2 8 1 DESCRIPTION 60" 4-WAY DECK ASSEMBLY CS .50-13 X 1.50 HX G5 ZN GEARBOX GEARBOX MOUNT LW .50 MEDIUM SPRING ZN NT .50-13 HX G5 ZN WOODRUFF KEY PULLEY 8" SS .375-16 X 1.00 SQ-HD ZN NT .375-16 HX JAM G5 ZN NT .437-14 HX G5 ZN FW .50 X 1.250 X .064/.104 SAE F436 ZN CS .437-14 X 1.250 HX G5 ZN CS .50-13 X 4.620 FULL TD ZN MB .510 X .870 X .050 ZN ADJUSTER ARM CB .50-13 X 1.50 FULL ZN FW .560 X 1.370 X .109 SAE ZN DECK DRIVE BELT INDEX PART NO. NO. 20 21 22 23 078378 078386 212076 518316 506212 712372 035808 076752 016527 068759 474544 263517 078949 475723 036384 244384 017277 061812 469619 QTY. 6 3 3 3 3 3 3 3 12 4 1 1 1 2 1 1 1 1 1 DESCRIPTION CS .50-20 X 1.50 HX G5 ZN FW .510 X 1.750 X .187 ZN KEY .250 X .250 X 1.50 DECK DRIVE PULLEY SPINDLE HOUSING ASSEMBLY KEY .250 X .250 X .660 BLADE SADDLE 21" BLADE CS .50-13 X 1.00 HX G5 ZN CW .560 X 1.340 X .050 PN IDLER ARM BRACKET BEARING DISC CS .50-13 X 2.00 G5 ZN IDLER PULLEY IDLER SPRING IDLER CHAIN CP .187D X 1.00 LG HML ZN CS .50-13 X 3.50 HX G5 ZN IDLER PULLEY BRACKET
8
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
5
6 7 8 9 10 11 12 13 14 15 16 17 18 19
NOTES:
1. Torque to 50-60 Ft. Lbs. 2. Item 8, pulley, must be in the same horizontal plane as the three item 23, pulleys, within ±.03 tolerance. 3. Assemble item 24, spindle housing, so the grease zerk faces the front of the deck. 4. Item 3, gearbox, to be filled to center of sight gauge upon installation with Amoco 80W-90 or equivalent gear lube. 5. Tighten item 6, nut, to 20 Ft. Lbs. then loosen 1/4 turn. 6. Shaft and exposed end of bearings must be free of rust & wiped clean. Coat entire shaft and exposed end of bearings with anti-seize. 7. To check for proper blade alignment, both ends of center blade must align with both ends of outer blades. When blade tips are closest together they must be within .20" vertically. 8. See "Spindle Assembly - 506212" on page 3-8 for breakdown
027292 8/06
2-7
Deck Subassembly - 923144, 923268, 924605 & 924613
16 2
4
3
7 2
6 15 4 17 14 15 7
1
11 5 12 32 33 18 30 22 29 9 10
2
18
5 6
19
20 5 21
5 6
35
6
23 1 5 37 5
5 34 31 12 13 6
36
28
8
5
6
33 18 38
6
24 25 26
3
27
7
1
20
2-8
027292 8/06
Deck Subassembly - 923144, 923268, 924605 & 924613
INDEX PART NO. NO. 1 2 3 4 5 533935 074252 532861 532895 474528 017046 008193 036715 467324 042051 706168 041707 773259 773242 025601 058875 467126 028274 017137 027284 QTY. 1 4 1 1 1 26 12 2 1 2 2 4 8 4 1 2 1 2 8 1 DESCRIPTION 60" 4-WAY DECK ASSEMBLY CS .50-13 X 1.50 HX G5 ZN GEARBOX (MODEL 924605) GEARBOX (MODEL 924613) GEARBOX MOUNT LW .50 MEDIUM SPRING ZN NT .50-13 HX G5 ZN WOODRUFF KEY PULLEY 8" SS .375-16 X 1.00 SQ-HD ZN NT .375-16 HX JAM G5 ZN NT .437-14 HX G5 ZN FW .50 X 1.250 X .064/.104 SAE F436 ZN CS .437-14 X 1.250 HX G5 ZN CS .50-13 X 4.620 FULL TD ZN MB .510 X .870 X .050 ZN ADJUSTER ARM CB .50-13 X 1.50 FULL ZN FW .560 X 1.370 X .109 SAE ZN DECK DRIVE BELT INDEX PART NO. NO. 20 21 22 23 078378 078386 212076 518316 506212 712372 035808 076752 016527 068759 474544 263517 078949 475723 036384 244384 017277 061812 469619 QTY. 6 3 3 3 3 3 3 3 12 4 1 1 1 2 1 1 1 1 1 DESCRIPTION CS .50-20 X 1.50 HX G5 ZN FW .510 X 1.750 X .187 ZN KEY .250 X .250 X 1.50 DECK DRIVE PULLEY SPINDLE HOUSING ASSEMBLY KEY .250 X .250 X .660 BLADE SADDLE 21" BLADE CS .50-13 X 1.00 HX G5 ZN CW .560 X 1.340 X .050 PN IDLER ARM BRACKET BEARING DISC CS .50-13 X 2.00 G5 ZN IDLER PULLEY IDLER SPRING IDLER CHAIN CP .187D X 1.00 LG HML ZN CS .50-13 X 3.50 HX G5 ZN IDLER PULLEY BRACKET
8
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
5
6 7 8 9 10 11 12 13 14 15 16 17 18 19
NOTES:
1. Torque to 50-60 Ft. Lbs. 2. Item 8, pulley, must be in the same horizontal plane as the three item 23, pulleys, within ±.03 tolerance. 3. Assemble item 24, spindle housing, so the grease zerk faces the front of the deck. 4. Item 3 gearbox to be filled to center of sight gauge upon installation with Amoco 80W-90 or equivalent gear lube. 5. Tighten item 6, nut, to 20 Ft. Lbs. then loosen 1/4 turn. 6. Shaft and exposed end of bearings must be free of rust & wiped clean. Coat entire shaft and exposed end of bearings with anti-seize. 7. To check for proper blade alignment, both ends of center blade must align with both ends of outer blades. When blade tips are closest together they must be within .20" vertically. 8. See "Spindle Assembly - 506212" on page 3-8 for breakdown.
027292 8/06
2-9
2-10
027292 8/06
Chapter 3 Contents
Gauge Arm Assembly - 469221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 60" Quad Deck Gauge Wheel Kit - 320523 . . . . . . . . . . . . . . . . . . . . 3-3 Gauge Wheel Assembly - 307082 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 60" Deck Heavy Duty Gauge Wheel Kit - 315606K . . . . . . . . . . . . . . 3-5 Gauge Arm Assembly - 466888. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Spindle Assembly - 249318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
027292 8/06
3-1
Gauge Arm Assembly - 469221
1
5
2 3
1
4
5 7
2
6
4
3
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