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User manual HUSTLER 102939
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Manual abstract: user guide HUSTLER 102939
Detailed instructions for use are in the User's Guide. Hustler TrimStar Geardrive Walkbehind Parts Manual
·····
P.O. Box 7000
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Hesston, Kansas
· 927632 927640 927657 Rev. 5/05 Rev. 5/05 Rev. 5/05
67062-2097
Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents 32" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-6 2-10 2-14
Chapter 3 Contents Lower Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Upper Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Chapter 4 Contents 48" Mulch Kit (391015) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 36" & 32" Mulch Kit (391014 & 391013) . . . . . . . . . . . . . . . . . . . . . 4-3 Chapter 5 Contents Tractor Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1
102939 5/05
c-1
c-2
102939 5/05
Chapter 1 General Information
This Manual covers Hustler TrimStar Geardrive Walkbehind 13/32 model 927632, Hustler TrimStar Geardrive Walkbehind 15/36 model 927640, & Hustler TrimStar Geardrive Walkbehind 17/48 model 927657.
Frequently Ordered Parts
PART NO. 483030 363210 323003 363312 363212 042341 797852 797960 772079 DESCRIPTION 38" TSG Deck Belt 36" TSG Deck Belt 32" TSG Deck Belt Matched Set Drive Belt Transmission Belt Fuel Filter Kawasaki Air Filter Precleaner (KAI) Kawasaki Air Filter Cartridge (KAI) Engine Oil Filter
Service Literature
PART NO. 102780 797787 797795 DESCRIPTION Hustler TrimStar Geardrive Owner's Manual 13/15 HP Kawasaki Engine Manual (KAI) 17 HP Kawasaki Engine Manual (KAI)
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
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1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID
DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
SIZE .250 .312 .375 .438 .500 .562 .625 .750 .875 1.00
FT.-LBS 8.2 17 30 48 73 105 145 260 420 625
NM 11.1 23 40 65 99 143 200 350 565 850
SIZE M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
FT-LBS 1 2.2 4.5 7.7 18.5 37 64 160 320 555
NM 1.3 3 6.1 10.4 25 50 87 215 435 750
NOTE:
Loctite® 592 to be used on all pipe threads. Lubricate all grease zerks.
1-2
102939 5/05
Chapter 2 Contents
32" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 36" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 48" Front Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Caster Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
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32" Front Deck Assembly
3 4 5 1 18 19 2 20 18 21 22 24 25
1
7 6 4 23 24 12 11 13 14 15 16 17 28 29 30 31 33 36 35 18 25 37 48 18 34 18 39 40 49 41 43 39 38 34 4 32 8 9 10
2
26 27
42
44 45
46 47
2-2
102939 5/05
32" Front Deck Assembly
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 253030 767954 392050 076349 393126 076745 323002 754358 363240 363085 363080 016832 363172 363082 363097 363174 016428 016899 363264 363249 362071 015495 781294 363089 058776 362024 054015 036855 017061 784686 363378 323003 756270 036236 705186 035238 392054 036244 363350 363380 583113 583112 363379 393123 483035 782474 100358 392052 393099 QTY. 2 4 1 3 1 1 1 1 1 1 1 4 1 1 1 1 1 18 1 1 1 1 1 2 14 1 4 2 2 2 2 1 8 8 6 6 1 6 4 2 2 2 2 10 2 2 2 1 1 DESCRIPTION .375-16 FEMALE 4 PRONG KNOB FW .406 X .812 X .060 SAE 32" TSG DECK COVER HP .094 X 1.530 CD LARGE YOKE CE .375 X 1.125 .15 X .968 BLADE DRIVE LINKAGE SB .375 X .375 SH .312-18 SHOULDER SPACER CAM LINK RIGHT EYEBOLT NT .312-18 HXFLK ZNYC TURNBUCKLE BODY LEFT EYEBOLT TURNBUCKLE SPACER EYEBOLT SPACER CS .375-16 X 2.50 HX GR5 NT .375-16 HXFLK ZNYC DECK ENGAGEMENT IDLER BELT SNUBBER ENGAGEMENT ARM W/BUSHING GREASE FITTING STRAIGHT CLIP E, 1.00 X .625 X .05 BRONZE BUSHING NT .312-18 HX NL ZNYC IDLER PIVOT ASSEMBLY CS .375-16 X 5.00 HX G5 ZN NT .750-16 HX ZNYC LW .750 MED SPRING ZNYC FW .812 X 1.469 X .134 THK RAISED PULLEY 32" TSG DECK BELT CS .312-18 X 1.50 FLTHR G5 ZNYC CS .312-18 X 1.00 HX G5 ZNYC CS .437-14X1.375 HX G5 ZNYC LW .437 MED SPRING ZNYC DISCHARGE CHUTE 32/36 CS .375-16X1.00 HX G5 TSG SPINDLE BEARING BLADE SPINDLE HOUSING BEARING SPACER TUBE SPINDLE SHAFT TSG SPINDLE ASSEMBLY BLADE SPACER 16" TSG BLADE CW .631 2.250X .187 PNT CS .625-11 X 2.25 HX GR ZNYC 32" TSG DECK 32" TSG DECK CHANNEL
2
43 44 45 46 47 48 49
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2-3
NOTES:
1. Torque to 90 ft. lbs. 2. Includes Items 39 through 42.
2-4
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2-5
36" Front Deck Assembly
3 4 5 1 6 18 2 20 18 21 22 24 25 27 26 27 28 2 19 23 24 4 12 11 13 15 4 14 16 17 29 1 30 31 32 34 36 18 39 25 49 38 18 35 50 18 40 41 42 40 43 44 35 7 8 9 10
33
37
45
46 47 48
2-6
102939 5/05
36" Front Deck Assembly
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 253030 767954 392060 076349 393126 076745 363194 754358 363240 363085 363080 016832 363172 363082 363097 363174 016428 016899 363264 363249 362071 015495 781294 363089 058776 362024 054015 362018 036855 017061 784686 363378 363210 756270 036236 705186 035238 392054 036244 363350 363380 583113 583112 363379 393123 363291 782474 100358 392062 393100 QTY. 2 4 1 3 1 1 1 1 1 1 1 4 1 1 1 1 1 18 1 1 1 1 1 2 4 1 2 1 2 2 2 2 1 8 8 6 6 1 6 4 2 2 2 2 10 2 2 2 1 1 DESCRIPTION .375-16 FEMALE 4 PRONG KNOB FW .406 X .812 X .060 SAE 36" TSG DECK COVER HP .094 X 1.530 CD LARGE YOKE CE .375 X 1.125 .15 X .968 BLADE DRIVE LINKAGE SB .375 X .375 SH .312-18 SHOULDER SPACER CAM LINK RIGHT EYEBOLT NT .312-18 HXFLK ZNYC TURNBUCKLE BODY LEFT EYEBOLT TURNBUCKLE SPACER EYEBOLT SPACER CS .375-16 X 2.50 HX GR5 NT .375-16 HXFLK ZNYC DECK ENGAGEMENT IDLER BELT SNUBBER ENGAGEMENT ARM W/BUSHING GREASE FITTING STRAIGHT CLIP E, 1.00 X .625 X .05 BRONZE BUSHING NT .312-18 HX NL ZNYC IDLER PIVOT ASSEMBLY CS .375-16 X 5.00 HX G5 ZN FRONT BELT GUIDE NT .750-16 HX ZNYC LW .750 MED SPRING ZNYC FW .812 X 1.469 X .134 THK RAISED PULLEY 32" TSG DECK BELT CS .312-18 X 1.50 FLTHR G5 ZNYC CS .312-18 X 1.00 HX G5 ZNYC CS .437-14X1.375 HX G5 ZNYC LW .437 MED SPRING ZNYC DISCHARGE CHUTE 32/36 CS .375-16X1.00 HX G5 TSG SPINDLE BEARING BLADE SPINDLE HOUSING BEARING SPACER TUBE SPINDLE SHAFT TSG SPINDLE ASSEMBLY BLADE SPACER 18" TSG BLADE CW .631 2.250X .187 PNT CS .625-11 X 2.25 HX GR ZNYC 36" TSG DECK 36" TSG DECK CHANNEL
2
44 45 46 47 48 49
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2-7
NOTES:
1. Torque to 90 ft. lbs. 2. Includes Items 40 through 43.
2-8
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2-9
48" Front Deck Assembly
3 4 5 7 6 19 1 34 23 20 18 2 51 50 2 62 51 2 52 53 23 24 1 22 58 60 27 26 37 28 18 21 15 22 17 29 30 31 25 32 59 27 18 16 14 2 13 24 12 18 4 11 8 9 10
4 24 26 33
24
25 54 55 57 56
18 36 35 25 39 35 40 18
18
49
41
38
35 44
42 40 43
45
46 47 48
2-10
102939 5/05
48" Front Deck Assembly
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 253030 767954 393128 076349 393126 076745 483028 754358 363240 363085 363080 016832 363172 363082 363097 363174 016428 016899 363264 363249 362071 015495 781294 363089 058776 362024 054015 362018 036855 017061 784686 363377 483030 756270 036236 705186 035238 392066 036244 363350 363380 583113 583112 363379 393123 483035 782474 100358 392064 392065 086660 QTY. 2 6 1 3 1 1 1 1 1 1 1 4 1 1 1 1 1 18 1 1 1 2 2 2 6 1 2 1 3 3 3 1 1 12 8 6 6 1 6 6 3 3 3 3 15 3 3 3 1 1 3 DESCRIPTION .375-16 FEMALE 4 PRONG KNOB FW .406 X .812 X .060 SAE 48" TSG DECK COVER HP .094 X 1.530 CD LARGE YOKE CE .375 X 1.125 .15 X .968 BLADE DRIVE LINKAGE SB .375 X .375 SH .312-18 SHOULDER SPACER CAM LINK RIGHT EYEBOLT NT .312-18 HXFLK ZNYC TURNBUCKLE BODY LEFT EYEBOLT TURNBUCKLE SPACER EYEBOLT SPACER CS .375-16 X 2.50 HX GR5 NT .375-16 HXFLK ZNYC DECK ENGAGEMENT IDLER BELT SNUBBER ENGAGEMENT ARM W/BUSHING GREASE FITTING STRAIGHT CLIP E, 1.00 X .625 X .05 BRONZE BUSHING NT .312-18 HX NL ZNYC IDLER PIVOT ASSEMBLY CS .375-16 X 5.00 HX G5 ZN FRONT BELT GUIDE NT .750-16 HX ZNYC LW .750 MED SPRING ZNYC FW .812 X 1.469 X .134 THK TSG DOUBLE PULLEY 48" TSG DECK DRIVE BELT CS .312-18 X 1.50 FLTHR G5 ZNYC CS .312-18 X 1.00 HX G5 ZNYC CS .437-14X1.375 HX G5 ZNYC LW .437 MED SPRING ZNYC 48" TSG DISCHARGE CHUTE CS .375-16X1.00 HX G5 TSG SPINDLE BEARING BLADE SPINDLE HOUSING BEARING SPACER TUBE SPINDLE SHAFT TSG SPINDLE ASSEMBLY BLADE SPACER 16" TSG BLADE CW .631 2.250X .187 PNT CS .625-11 X 2.25 HX GR ZNYC 48" TSG DECK 48" TSG DECK CHANNEL NT .375-16 HX LK NY
2
44 45 46 47 48 49 50 51
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INDEX NO. 52 53 54 55 56 57 58 59 60 61
PART NO. 483003 483025 483017 705137 056036 483031 583107 363378 583110 482005
QTY. 1 1 1 1 1 1 1 1 1 1
DESCRIPTION BELT TENSION ROD TSG IDLER PULLEY RH IDLER SPACER FW .391 X 1.25 X .060 ZNYC CS .375-16 X 2.25 HX G5 48" TSG RH SPINDLE BELT PULLEY RAISED PULLEY PULLEY SPACER ARM RH IDLER
NOTES:
1. Torque to 90 ft. lbs. 2. Includes Items 40 through 43.
2-12
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2-13
Caster Assembly
1 2
4 3
2
1
5
6 8
7 10
11 10 9 12
2-14
102939 5/05
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