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User manual HUSTLER 353326
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Manual abstract: user guide HUSTLER 353326
Detailed instructions for use are in the User's Guide. Hustler Z Bac Vac Parts Manual
·······
Hustler Turf Equipment
·····
P.O. Box 7000
···
Hesston, Kansas
·
67062-2097
353326 Rev. 6/06
Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Contents Hopper Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Hopper Assembly 353219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Chapter 3 Contents Blower Assembly 544510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Transition Chute Assembly 544510 . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Spindle Housing Assembly 520627 . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Chapter 4 Contents Blower Installation, 72" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 52" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 72" XR7 Deck . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 66" XR7 Deck . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 60" XR7 Deck . . . . . . . . . . . . . . . . . . . . . . . . . Blower Installation, 54" XR7 Deck . . . . . . . . . . . . . . . . . . . . . . . . . Bac-Vac Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-4 4-6 4-8 4-10 4-12 4-14 4-16 4-18 i-1
353326 6/06
353326 6/06
Chapter 1 General Information
This Manual covers 353177K Hustler Z Bac Vac for 52" Deck, 353185K Hustler Z Bac Vac for 60" Deck, 357582K Hustler Z Bac Vac for 72" Deck, 926337 Hustler Z Bac Vac Assembly, 928218 Hustler Z XR7 Bac Vac Assembly, 353193 Hustler Z 52" Deck Adapter Kit, 353201 Hustler Z 60" Deck Adapter Kit, and 325084 Hustler Z 72" Deck Adapter Kit, 107110 54" XR7 Adapter Kit, 107128 60" XR7 Adapter Kit, 107136 66" XR7 Adapter Kit, and 107144 72" XR7 Adapter Kit.
Service Literature
PART NO. 353318 107086 353326 DESCRIPTION Hustler Z Bac Vac Owner's Manual XR7 Bac Vac Owner's Manual Parts Manual
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer for current information and parts.
353326 6/06
1-1
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION CB CE CP CS CW FDRW FW HX LW MB MS NT SC SH SB SS OD ID
DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
SIZE .250 .312 .375 .438 .500 .562 .625 .750 .875 1.00
FT-LBS 8.2 17 30 48 73 105 145 260 420 625
NM 11.1 23 40 65 99 143 200 350 565 850
SIZE M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
FT-LBS 1 2.2 4.5 7.7 18.5 37 64 160 320 555
NM 1.3 3 6.1 10.4 25 50 87 215 435 750
NOTE:
Lubricate all grease zerks.
1-2
353326 6/06
Chapter 2 Contents
Hopper Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Hopper Assembly 353219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
353326 6/06
2-1
Hopper Front Assembly
2 1 5 6 15 9 7 4 7 8 1 11 7 12 13 17
2
3
10
16
14 7
18 21 13 13 18 13 18 35 1 22 23 6 20 18 24 25 27 26 37 12 13 31 28 27 30 28 38 13 7 18 28 33 32 32 27 28 28 27 32 28 29 13 13 8 19 13 12
13
A
36
34
12
VIEW A
2-2
353326 6/06
Hopper Front Assembly
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 SERVICE PART NO. 300871 300822 300897 300863 058776 712927 704304 064329 757278 301119 008581 068551 017079 704163 300848 737536 499327 499319 056077 758789 055939 499426 301770 760512 064345 036236 017004 011387 443549 496588 499459 496554 496547 027714 496562 496570 347765 758854 496513 758631 374843 MFG. PART NO. 300871 300822 300897 300863 058776 712927 704304 064329 757278 301119 008581 068551 017079 704163 300848 737536 499327 499319 056077 758789 055939 499426 301770 760512 064345 036236 017004 011387 443549 496588 499459 496554 496547 027714 496562 496570 347765 758854 496513 758631 374843 QTY. 2 1 1 1 4 14 26 17 1 1 1 13 26 4 1 1 1 1 16 6 1 1 1 1 4 6 6 10 24 2 2 1 1 6 1 1 1 1 1 2 1 DESCRIPTION SIDE MOUNTING SCREEN ANGLE HOPPER SCREEN HOPPER SCREEN STRAP REAR MOUNTING SCREEN ANGLE NT .312-18 HX NL ZN FW .344 X 1.00 X.12 HRD ZN FDW 1.00 X .281 X .06 ZN CS .25-20 X .625 HX G5 ZN FIBERGLASS HOPPER SPOUT DEFLECTOR CS .250-20X1.500 HX G5 ZN NT .250-20 HX NL ZN FW .250X .560X.04 SAE ZN CS .250-20 X 2.00 HX G5 ZN HINGE SEAL .43 X .75 29" LONG LH CORNER SUPPORT RH CORNER SUPPORT CS .250-20 X 1.00 HX G5 ZN NT .312-18 CAMTAINER FASTNER CS .250-20 X .75 HX G5 ZN SPOUT WINDOW TRIM OVERFLOW WINDOW CS .312-18 X 2.00 HX G5 ZN CS .312-18 X 1.00 HX G5 ZN LW .312 MED SPRING ZN CP .125D X 1.250 LG HML ZN PIVOT BEARING DISC DOOR LINKAGE DOOR STRAP LINKAGE LH PIVOT LINKAGE RH PIVOT LINKAGE CE .500 X 1.25 .156 X 1.093 ZN RH DOOR LATCH LINKAGE LH DOOR LATCH LINKAGE HANDLE UV .75 ID X 5" LG BLACK GRIP BAC VAC FRAME RP .250 X 1.375 HEAVY SPIRAL CLOSE OUT PLATE
NOTES:
1. Glue with 750265 ScotchTM Grip Plastic Adhesive. 2. Adjust both corner supports to the upper corners and tighten top bolts on hinge first then side bolts.
353326 6/06 2-3
Door Assembly
1
2
3
4 11
5
6
10 17 14 13 16 8 4 6 5 9 15
1
7 4
10
4
3
12
6 5 3
18
2-4
353326 6/06
Door Assembly
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SERVICE PART NO. 496232 301101 055939 017079 064329 704304 056077 499301 499293 760140 068551 499400 301036 301028 076422 086660 760181 300855 300889 300814 MFG. PART NO. 496232 301101 055939 017079 064329 704304 056077 499301 499293 760140 068551 499400 301036 301028 076422 086660 760181 300855 300889 300814 QTY. 1 1 10 8 21 29 2 1 1 10 4 1 1 1 4 2 2 1 1 1 DESCRIPTION REAR DOOR COVER HANDLE CS .250-20 X .750 H X G5 ZN FW .250 X .560 X .04 SAE ZN CS .250-20 X .625 HX G5 ZN FDW 1.000 X .281 X .06 ZN CS .250-20 X1.000 HX G5 ZN LH DOOR RH DOOR RIVET .187 X .375 X .375 HD DIA NT .250-20 HX NL ZN DOOR CHANNEL LH WHEEL BRACKET RH WHEEL BRACKET FW .406 X 1.000 X .06 ZN NT .375-16 HX LK NY 2.5X.75 3/8 BORE GRAY WHEEL BOTTOM PLATE DOOR SCREEN STRAP DOOR SCREEN
NOTES:
1. Wheel to turn freely.
353326 6/06
2-5
Hopper Assembly 353219
HOPPER DOOR ASSEMBLY
HOPPER FRONT ASSEMBLY
4
1
2
3 4
6
5
2-6
353326 6/06
Hopper Assembly 353219
INDEX NO. 1 2 3 4 5 6 SERVICE PART NO. 064329 017079 443549 011387 741264 758532 MFG. PART NO. 064329 017079 443549 011387 741264 758532 QTY. 4 4 4 4 1 2 DESCRIPTION CS .250-20 X .625 HX G5 ZN FW .250 X .560 X.04 SAE ZN PIVOT BEARING DISC CP .125D X 1.250 LG HML ZN MADE IN U.S.A.-COMBO DECAL BAC VAC ID DECAL
NOTES:
1. Door to be flush with top surface of hopper assembly. Adjust door until sides align evenly with hopper. If needed, continue to adjust door until door assembly rests against the hopper in the closed position. Finish installing linkage. 2. Rotate handle several times to ensure proper opening and closing of door assembly, adjust as required. 3. Adjust 374843 (Close Out Plate) to close gap between front assembly and door assembly see `Chapter 2, `Hopper Front Assembly" on page 2-2
353326 6/06
2-7
2-8
353326 6/06
Chapter 3 Contents
Blower Assembly 544510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Transition Chute Assembly 544510 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Spindle Assembly 520627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
353326 6/06
3-1
Blower Assembly 544510
1
1 3
2 4
11 12 2 5 14
2 3
13 21 22 20 22 19 23 25 24
6
16
7
3
6 17 1 2 3 4 10 3 2 9 11 26
8
18
1
1
10
15 16 2 33
2
30
25 24 22 29 31 23 22
27 20 3 2 1 11 28
19 17
34
32 35 36 3-2 353326 6/06
Blower Assembly 544510
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 SERVICE PART NO. 078378 017046 078386 301267 324327 077123 022582 758565 758730 212472 045765 705194 034272 768523 324319 074252 263517 324343 068759 023317 705178 767954 022772 036384 259812 520627 016527 301317 324293 705731 324350 054502 079194 324335 768515 024927 MFG PART NO. 078378 017046 078386 301267 324327 077123 022582 758565 758730 212472 045765 705194 034272 768523 324319 074252 263517 324343 068759 023317 705178 767954 022772 036384 259812 426296 016527 301317 324293 705731 324350 054502 079194 324335 768515 024927 QTY. 4 12 4 2 1 2 1 1 1 4 5 4 6 6 1 2 2 1 6 2 1 7 2 2 2 1 4 1 1 1 1 1 6 1 6 6 DESCRIPTION CS .50-20 X 1.50 HX G5 ZN LW .50 MEDIUM SPRING ZN FW .510 X 1.750 X .180 ZN DRIVE PULLEY BLOWER TOP BEARING W/O COLLAR CAST SPINDLE HOUSING IMPELLER 11" JACK SHAFT KEY FW 1.030 X 1.50 X .134 ZN CS .50-13 X .750 HX G5 ZN NT .312-18 HX G5 ZN FW .343 X .687 X .051/.080 HD ZN BLOWER HOUSING CS .50-13 X 1.50 HX G5 ZN BEARING DISK UPPER IDLER ARM CW .560 X 1.340 X .050 PN NT .50-13 UNT LK G5 ZN CS .375-16 X 1.750 HX G5 ZN FW .406 X .812 X .060 SAE HRD ZN FLAT IDLER PULLEY SPRING 1/4 COIL PL 1.23 DECK LIFT SPRING CHAIN SPINDLE HOUSING ASSEMBLY CS .50-13 X 1.00 HX G5 ZN PULLEY LOWER IDLER ARM CS .375-16 X 2.750 G5 ZN IDLER SPACER NT .375-16 HX G5 ZN MS .25-20 X .750 TH CR ZN BLOWER INLET FW .281 X .625 X .051/.080 HD ZN NT .25-20 HX G5 ZN
NOTES:
1. Torque bottom bolt to 65 ft. lbs. first then torque top bolt to 65 ft. lbs. 2. Tighten to snug up assembly and still allow idler to rotate. Apply Loctite® 242. 3. Assemble bearings in spindle housing with extended race to the inside.
353326 6/06
3-3
Transition Chute Assembly 544510
1 2 3
4
5 6 2 7
BLOWER ASSEMBLY
1
9 8
11
10
3-4
353326 6/06
Transition Chute Assembly 544510
INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 SERVICE PART NO. 064329 768515 770180 770404 024927 017038 757245 079194 767012 727453 727438 MFG PART NO. 064329 768515 770180 770404 024927 017038 757245 079194 767012 727453 727438 QTY. 4 10 1 1 6 6 1 6 1 1 1 DESCRIPTION CS .25-20 X .625 HX G5 ZN FW .281 X .627 X .051/.080 HD ZN PULLEY COVER UPPER BLOWER BELT NT .25-20 HX G5 ZN LW .25 MEDIUM SPRING ZN TRANSITION CHUTE MS .25-20 X .750 TH CR ZN DANGER BLOWER DECAL BELT & PULLEY DECAL WHIRLING BLADES DECAL
NOTES:
1. Decal to be readable from blower outlet (hose) side.
353326 6/06
3-5
Spindle Housing Assembly 520627
1
1
2
4
3
1
1
3-6
353326 6/06
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