Hustler Z Super Z Owner's Manual ······· Hustler Turf Equipment ····· P.O. Box 7000 ··· Hesston, Kansas · 67062-2097 375527_0406 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. 375527_0406 TABLE OF CONTENTS 1. General Information.............................................................Sect. 1 2. Safety Precautions................................................................Sect. 2 3. Operation..............................................................................Sect. 3 4. Maintenance .........................................................................Sect. 4 5. Adjustments .........................................................................Sect. 5 6. Troubleshooting ...................................................................Sect. 6 7. Storage .................................................................................Sect. 7 8. Product Literature ................................................................Sect. 8 9. Technical Specifications ......................................................Sect. 9 10. Index...................................................................................Sect. 10 375527_0406 GENERAL INFORMATION This manual applies to the following equipment: Hustler Z 23/52", number 926881 Hustler Z 23/60", number 926915 Hustler Z 23/60", number 926923 Hustler Z 25/60", number 926931 Hustler Z 25/60", number 926949 Hustler Z 25/72", number 926964 Hustler Z 24/60", number 926667 Hustler Z 24/60", number 926675 Hustler Z 27/60", number 927111 Hustler Z 27/72", number 927160 Super Z 24/52", number 926725 Super Z 24/60", number 926741 Super Z 24/72", number 926766 Super Z 25/52", number 926972 Super Z 25/60", number 926980 Super Z 25/72", number 926998 Super Z 27/60", number 927038 Super Z 27/72", number 927046 Super Z 28EFI/60", number 927053 Super Z 28EFI/72", number 927061 Super Z 26LC/60", number 927558 Super Z 26LC/72", number 927566 Super Z 27/60"RD, number 927467 Super Z 27/72"RD, number 927624 Super Z 25/60"RD, number 927673 Super Z 25/72"RD, number 927681 HZ23KAW54XR7STA, number 927723 HZ23KAW60XR7STA, number 927731 HZ24HON60XR7STA, number 927756 HZ25KAW60XR7STA, number 927772 HZ25KAW66XR7STA, number 927798 HZ27KOH60XR7STA, number 927806 HZ27KOH66XR7STA, number 927814 SZ24HON60XR7SSA, number 927848 SZ24HON66XR7SSA, number 927855 SZ25KAW54XR7SSA, number 927871 SZ25KAW60XR7SSA, number 927889 SZ25KAW66XR7SSA, number 927897 SZ25KAW72XR7SSA, number 927913 SZ26KAWL60XR7SSA, number 927921 SZ26KAWL66XR7SSA, number 927939 SZ26KAWL72XR7SSA, number 927947 SZ26KAWL60RDSSA, number 927954 SZ27KOH54XR7SSA, number 927970 SZ27KOH60XR7SSA, number 927988 SZ28KOHEFI60XR7SSA, number 928010 SZ28KOHEFI66XR7SSA, number 928028 SZ28KOHEFI72XR7SSA, number 928036 SZ30KOH60XR7SSA, number 928044 SZ30KOH66XR7SSA, number 928051 SZ30KOH72XR7SSA, number 928069 HZ24HON60XR7STA, number 927756 SZ24HON60XR7SSA, number 927848 SZ24HON66XR7SSA, number 927855 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Hustler Z tractor and deck. Please read it carefully; information and instructions furnished can help you achieve years of dependable performance. A separate Engine Manual is included with your owner's packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine. The Quick Reference Decals, located under the right front of the seat, the right front of the deck, and under the seat pan, are designed to give the operator brief information needed in the daily operation of the machine. These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual. These decals should not be removed or obliterated. Replace these decals if they become unreadable. It is the owner's responsibility to make certain that the operator reads and understands this manual and the Quick Reference Decals before operating this machine. It is also the owner's responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment. Local regulations may restrict the age of the operator. Using this manual General operation, adjustment and maintenance guidance is outlined for both the experienced and novice Hustler user. Operating conditions vary considerably and cannot all be addressed individually. Through experience, however, operators should find no difficulty in developing good operating skills suitable to most conditions. Directions used in this manual, for example RIGHT or LEFT, refer to directions when seated on tractor facing forward, unless otherwise stated. Photographs and illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Hustler Turf Equipment reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this owner's manual, or the parts manual, see your Hustler dealer for current information and parts. Warranty registration The Delivery and Warranty Registration form must be completed and signed to validate your warranty protection. As the new equipment owner, you are expected to see that the form is completed and forwarded to Hustler Turf Equipment at time of delivery. Be sure to register the tractor plus each attachment that displays a model and serial identification number plate with Hustler Turf Equipment. IMPORTANT: Any unauthorized modification, alteration, or use of non-approved attachments voids the warranty and releases Hustler Turf Equipment from any 1-1 375527_0406 liability arising from subsequent use of this equipment. Model and serial number Tractor model and serial numbers are found on the serial identification plate, located on the frame directly below and to the left of the operator's platform. These numbers are required on the Warranty Registration form. They will also assure you of the correct service parts when replacement becomes necessary. Parts and service Use original Hustler replacement parts only. These parts are available through your local Hustler dealer. To obtain prompt, efficient service, always provide the following information when ordering parts: 1. Correct part description 2. Correct model number. 3. Correct serial number. All warranty repair and service must be handled through an authorized Hustler dealer. Arrangements should be made through your local service center. For location of nearest dealer, or should you need further assistance, contact: Customer Service Department Hustler Turf Equipment P.O. Box 7000 Hesston, KS 67062 Telephone (620) 327-4911 FAX (620) 327-2458 Web site: www.hustlerturfequipment.com 1-2 375527_0406 HUSTLER Z AND SUPER Z TWO YEAR LIMITED WARRANTY FOR TRACTORS AND DECKS (THREE YEAR LIMITED WARRANTY ON DECK SPINDLE BEARING & DECK GAUGE FORK BEARING) WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to the original purchaser only: a. First and Second Year: Hustler Turf Equipment Tractors and Power Units are warranted for two (2) years from date of delivery on all materials and workmanship. If the Purchaser discovers within this warranty period a defect in materials or workmanship: He must promptly notify Hustler Turf Equipment, or an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than twenty-five (25) months from date of delivery. Within a reasonable time after such notification, Hustler Turf Equipment, will correct any defect in material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts. Such repair, including parts and labor shall be at the expense of Hustler Turf Equipment, and, b. Third Year: At the conclusion of the two year limited warranty described in paragraph (a) above, there shall be an additional one year limited warranty on deck gauge fork bearings and deck spindle bearings only, no labor. If the Purchaser discovers within this warranty period a defect in either of these bearings: He must promptly notify Hustler Turf Equipment, or an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than thirty-seven (37) months from date of delivery. Within a reasonable time after such notification, Hustler Turf Equipment, will provide new replacement bearing to install on the Hustler Turf Equipment. The installation of the deck gauge fork bearing and deck spindle bearing shall be at the expense of the owner, and, c. Rental Units (90 days): Within 90 days of date of delivery Hustler Turf Equipment, provides a limited warranty on all materials and workmanship for units used for rental purposes. If the Purchaser discovers within this warranty period a defect in materials or workmanship: He must promptly notify Hustler Turf Equipment, or an authorized dealer, in writing of the defect. In no event shall such notification be received by Hustler Turf Equipment, or an authorized dealer later than 120 days from date of delivery. Within a reasonable time after such notification, Hustler Turf Equipment, will correct any defect in 375527_0406 material or workmanship on the Hustler Turf Equipment, by repairing or replacing part(s) with either new or used replacement parts. Such repair, including parts and labor shall be at the expense of Hustler Turf Equipment, and, d. Hustler Turf Equipment provides a limited warranty for the entire length of ownership by the original purchaser for the following items: Against all defects in the frame resulting from frame breakage. Against all defects in the mowing deck which results in the front edge of the deck being bent into the the blades. Against hydraulic hose and fitting leaks. If the original Purchaser discovers within this warranty period such a defect: He must promptly notify Hustler Turf Equipment or an authorized dealer, in writing of the defect. Such notification must be received by Hustler Turf Equipment or an authorized dealer during the period when the equipment is owned by the original purchaser. Hustler Turf Equipment will correct any defect in the frame resulting in frame breakage by repairing or replacing part(s) with new or used replacement parts. Hustler Turf Equipment will correct any defect in the deck resulting in the front edge of the deck being bent into the blades by repairing or replacing part(s) with either new or used replacement parts. Such repair, including parts and labor, shall be at the expense of Hustler Turf Equipment, and, e. The engines are covered by a two (2) year limited warranty, by the engine manufacturer, to the original owner (commercial or residential) only except the Caterpillar diesel engine which is covered by a three (3) year limited warranty, and, f. The battery is covered by a one (1) year limited warranty to the original owner only. WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment. Service calls and/or transportation expense of the product to and from the authorized dealer, for warranty work, will be paid by the owner of the product. For warranty service you can contact an authorized dealer or write Hustler Turf Equipment, 200 South Ridge Road, Hesston, Kansas 67062, or call 1-620327-4911. WHAT IS NOT COVERED BY THIS WARRANTY Hustler Turf Equipment, does not warranty: Some product, components or parts not manufactured by Hustler Turf Equipment 1-3 375527_0406 Repairs made by unauthorized persons Damage caused by use of the Hustler Turf Equipment for purposes other than those for which it was designed Damages caused by disasters such as fire, flood, wind, and lightening Damages caused by neglect, abuse, abnormal use, improper or unreasonable use, accident, negligence or misuse Repairs or replacement resulting from the use of unauthorized parts, accessories or attachments Repairs or replacement as the result if any alterations or modifications, in the determination of Hustler Turf Equipment, which adversely affects the operation, performance or durability of the equipment. Hustler Turf Equipment which has the serial number removed or made illegible Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow the product's owner's manual operating, maintenance and adjustment instructions or other operational instructions provided by Hustler Turf Equipment. Normal maintenance parts and service including, but not l ...