#61-152 #61-153 SureTest® Model ST 1D Instructions Introduction The SureTest® family of circuit analyzers identify problems common to electrical circuits quickly, easily and accurately. They have a patented voltage drop test, which applies a full 15 ampere load without causing interruption to equipment on the circuit. Product Features · Identifies and Locates Loose Wire Connections Bad Splices/Receptacles High Resistance Grounds False (Bootleg) Grounds Shared Neutrals · Verifies Proper Wiring in 3-Wire Receptacles Proper GFCI Operation Dedicated Circuit Presence Isolated Ground Presence (with the 61-176 Isolated Ground Adapter) · Measures Line Voltage Ground Impedance % Voltage Drop by Conducting an Actual Full 15 Amp Load Test % Voltage Drop by Simulating a 20 Amp Load Test GFCI Trip Time Neutral-to-Ground Voltage Estimated Load on Circuit General Operation The SureTest® Model ST-1D Circuit Analyzer takes only seconds to test each outlet and circuit under a full load. The ST-1D indicates proper wiring, voltage drop and line voltage in an easy pass/fail format. A simple programming menu gives access to measurements of line voltage, voltage drop at a full 15 amperes and 20 amperes, ground-to-neutral voltage, estimated load on the circuit and ground impedance. The ground fault circuit interrupter (GFCI) test is performed separately and will disrupt the electrical supply if a functional GFCI is present. Any discrepancies from a normal reading indicates that a problem has been detected in the circuit. For use in 3-prong (grounded) outlets, inset the ST-1D into the receptacle with the ground pin extended. For use in 2-prong (non-grounded) outlets, leave the ground pin retracted. Non-grounded (2-prong) outlets will be tested for voltage drop and line voltage only. WARNING Do not use on outputs from UPS systems, light dimmers or square wave generating equipment. Insert the unit in the receptacle, observe test results, remove and reinsert the unit while pressing the test button to perform the ground impedance test, and then move on to the next receptacle. Allow at least 20 seconds between insertions. Repeatedly inserting the SureTest into a receptacle will exceed its ability to dissipate heat within the unit, resulting in fluctuating readings or damage to the unit. False Ground Indication Sometimes 2-wire receptacles are replaced with 3-wire receptacles to accommodate 3-wire plugs. A short placed between ground and neutral on the back of the receptacle will test and appear to be a normal 3-wire circuit. Common receptacle testers will test this configuration as a normal 3-wire outlet. Display of "FG" on the LED display on power-up indicates a suspected false ground. False ground is defined as a short between the ground and neutral wires very close to the receptacle. A false ground may also be indicated if the receptacle is within 15 feet of the neutral-ground bonding point at the panel, or if conduit is being used as the ground conductor. 2 Specifications Case Construction: Operating Range: Power Consumption: Wiring Indications: Digital Display: Operating Temp.: Storage Temp.: Dimensions: Weight: GE Cycolac molded plastic 108 to 132 Volts (61-152) 207 to 253 v. (61-153) 1 Watt contin; 1800 W peak Pass/Fail format. Seven segment L.E.D., .3" 0 C to 50 C -20 C to +65 C 17.78 x 7.62 x 3.81 cm 200 grams (7 ounces) Test Procedures Pass/Fail Indication The ST-1D checks receptacles for proper wiring, and give a pass/fail indication of voltage drop and line voltage. These tests are performed immediately upon insertion of the SureTest into the receptacle. Wiring Verification The ST-1D checks receptacle wiring for the following conditions: Correct wiring, no ground, polarity reversed, no hot, or no neutral or hot and ground reversed. These conditions are indicated on the wiring indicators. WIRING INDICATIONS ON OFF NORMAL NO GROUND POLARITY REVERSED NO HOT NO NEUTRAL or HOT/GROUND REVERSED Accuracy Line Voltage: ±2.5% full scale ±1 digit Voltage Drop: ±2.5% full scale ±1 digit Ground-to-Neutral Voltage: ±2.5% full scale ±1 digit Est. Load on Circuit: ±10% full scale ±1 digit Ground Impedance: ±2.5% full scale ±1 digit (0-1 Ohm) ±5.0% full scale ±1 digit (1-2 Ohm) GFCI Trip Time: ±2.5" full scale ±1 digit Front Panel Indicators Insert the ST-1D into the receptacle for indication of the wiring condition. 1 V o l t D r o p SureTest® Circuit Analyzer L n 2 Wiring Indicators PLA DIS Y V o l t 3 4 WARNING An indication of "No Ground" on the wiring indicators indicates a safety hazard is present. Defective grounds must be repaired prior to the GFCI test. The ST-1D will not indicate a reversal of the ground and neutral connections, detect two hot connections, or indicate simultaneous defects. DV ANC 61-152 E 1 = Line Voltage 2 = % Voltage Drop 15 AMP 3 = % Voltage Drop 20 AMP 4 = Highest Voltage Gnd./Neutral 5 = Load on line ± 10% 6 = Ground Impedance in Ohms (Hold button insert Sure Test) GFCI Test. Hold Button 3 Sec. FG = False Ground A ST-1D 5 1 2 3 4 5 Wiring Indicators Ground Impedance Indicators Ground-to-Neutral Indicators G.F.C.I. Test Button LED Display 3 4 Voltage Drop Testing The ST-1D checks the voltage drop of a receptacle under a full 15 ampere load without interruption to equipment on the circuit. The voltage drop LEDs, located on the left side of the instrument, will indicate a pass/fail condition based on the maximum voltage drop for branch circuits recommended by the National Electrical Code for reasonable efficiency. (NEC article 210-19. FPN 4) 1. Insert the ST-1D into the receptacle · Green confirms that a full 15 ampere load causes less than a 5% voltage drop · Amber indicates that the voltage drop in the circuit is greater than 5% under a full 15 ampere load Line Voltage Testing The St-1D checks line voltage of the receptacle to ensure that it is within 10% of the nominal line voltage. For the 120VAC version, #61-152, the line voltage should be between 108 and 132 volts. For the 230VAC version, #61-153, the line voltage should be between 207 and 253 volts. 1. Insert the ST-1D into the receptacle · Green confirms that the line voltage is within 10% · Red indicates that the line voltage is beyond the specified 10% tolerance NOTE: A failure of the line voltage test will force a failure of the voltage drop test. Electrical Measurements In addition to pass fail/indication of key wiring and electrical test parameters, the ST-1D will measure key electrical values such as line voltage, voltage drop under 15 and 20 ampere loads, ground-to-neutral voltage, estimated load and ground impedance. These measurements are accessed through a simple programming menu. Unless a false ground condition exists, the ST-1D will show "L-n"- in the LED display, located on the bottom of the instrument. This indicates that the unit is calibrating itself prior to testing. After this calibration is performed, the ST-1D automatically enters into the programming menu. The LED display cycles between the numerical sequence of the test, and the measurement every four seconds. Press and hold the display advance button for 1 second to move through the menu to the next test. 5 1. Insert the ST-1D into the receptacle 2. The LED display will show "L-n"- to indicate self-calibration of the unit 3. The LED display will show "1=" to indicate that the first measurement is being taken. 4. The first measurement is tested and displayed 5. The LED display alternates between the numerical sequence of the test and the measurement every four seconds 6. Press and hold the display advance button for one second to move to the next test The fifth measurement, estimated load, is the final test in the menu. Pressing and holding the display advance button will move back to line voltage, the first test in the menu. Line Voltage Measurement The line voltage test is indicated on the LED display by "1=". After four seconds the display cycles to the actual line voltage measurement. The LED display alternates between "1=" and the line voltage measurement every four seconds. Voltage Drop Measurement - 15 Amp Load The voltage drop test at 15 Amps is indicated on the LED display by "2=". This measurement is tested under a full 15 ampere load without interruption to equipment on the circuit. The National Electrical Code recommends 5% as the maximum voltage drop for branch circuits for reasonable efficiency. (NEC article 210-19. FPN 4) Voltage Drop Measurement - 20 Amp Load The voltage drop test at 20 Amps is indicated on the LED display by "3=". This measurement is calculated from a 15 ampere load. Ground-to-Neutral Voltage Measurement The ground-to-neutral voltage test is indicated on the LED display by "4=". Ground-to-neutral voltage results from current flowing in the neutral conductor from other equipment on the circuit. High ground-to-neutral voltage indicates that the circuit may be loaded near its capacity or the neutral conductor may be shared or carrying harmonic distortion. A reading of less than 2 volts usually indicates a usable outlet. An excessive ground-to-neutral voltage may result in inconsistent or intermittent equipment performance. This is a peak reading, which will be reset by pressing the display advance button, and cycling through the menu until the LED display shows "4=" again. 6 This test can also be used to verify a dedicated circuit. A measurement greater than 0.1 volts indicates that the receptacle under test is not on a dedicated circuit. If the LED display is flashing, the unit is unable to detect a ground. In the absence of a ground, the ground-to-neutral voltage can not be misused. A reading of high on the LED display indicates that the ground-to-neutral voltage is greater than 2 volts. Estimated Load Measurement The estimated load test is indicated on the LED display by "5=". A current draw confirms that the receptacle under test is not on a dedicated circuit. This is a peak reading, which will be reset by pressing the display advance button, and cycling through the menu until the LED display shows "5=" again. This is the final measurement in the programming menu. Pressing and holding the display advance button will move back to line voltage, the first test in the menu. Ground Impedance Measurement WARNING An indication of "No Ground" on the wiring indicators indicates a safety hazard is present. Do not perform the ground impedance testing under these conditions. The ground impedance measurement is a separate measurement and is outside the programming menu. To measure ground impedance, the SureTest must be removed and re-inserted into the receptacle while pressing the display advance button. The St-1D checks ground impedance by pulsing 15 amperes from hot-toground to ensure that the resistance is less than 1 Ohm. This test can not be performed on a GFCI receptacle. The pulse will trip the GFCI. 1. 2. 3. 4. Remove the ST-1D from the receptacle Re-insert the St-1D into the receptacle while pressing the center button The LED display will show "L-G" to indicate the ground impedance test The LED display will show "6=" to indicate that the measurement is being taken. 5. Ground impedance is measured and displayed 7 The ground impedance of an equipment chassis can be checked with #61175 ground continuity adapter. 1. Attach the #61-175 ground adapter to the ST-1D 2. Clip the alligator lead from the adapter to the equipment chassis 3. Insert the St-1D into the receptacle while pressing the center button The LED display will show "L-G" to indicate the ground impedance test 4. The LED display will show "6=" to indicate that the measurement is being taken. 5. Ground impedance is measured and displayed G.F.C.I. Testing The ST-1D applies 6mA to ground through a fixed resistor to trip the GFCI. A functional GFCI will disconnect the power. The reset may be at the outlet or at the panel. WARNING When testing 3-wire outlets, do not proceed with the GFCI test if the Wiring Indicator lights indicate a "No Ground" condition exists. Repair the ground circuit first. 1. Operate the test button on the GFCI installed in the circuit. The GFCI should trip. If it does not, replace the GFCI. If it does trip, reset the GFCI. 2. Insert the ST-1D into the receptacle. 3. Press the GFCI test button on the ST-1D for 6 seconds. 4. The actual current being applied to ground will be displayed. 5. (6mA is the nominal current sent through the fixed resistor. The actual current will vary depending on the line voltage per UL1436.) 6. The tester will apply the current and count up to 6.5 seconds. · If the GFCI is functioning properly, the circuit will disconnect, and the LEDs on the ST-1D will go out. When the circuit is reset, and power is returned, the LED display will show the actual time to trip. · If the GFCI fails to trip, the LED display will show ìbAdî, which indicates that the GFCI may be installed incorrectly, or the GFCI may be defective. 8 #61-176 Isolated Ground ...