User manual IES ELECTRIC BICYCLE QUICKSILVER - BUTTER YELLOW

OWNER'S MANUAL IES Quicksilver Electric Bicycle Copyright 2004 IES I E S International Ecological System, Ltd. 51 Hartz Way Secaucus, NJ 07094 1-866-742-6274 info@cycleies.com www.cycleies.com OWNER'S MANUAL ­ IES QUICKSILVER IMPORTANT! Congratulations on selecting the IES Quicksilver. In order to use and enjoy your bicycle safely and to get the best performance and durability from this product, please read this manual before riding. Warning! Even on the best days, riding or operating any sort of vehicle is hazardous. Serious injury or death can occur as a result. This manual contains many cautions and warnings. It is important that you read and understand the material outlined in this manual. We want you to be completely satisfied with your Quicksilver. If you have any questions or concerns, please call the IES team at 1-866-742-6274. Each bicycle comes with a Vehicle Identification Number (VIN) embossed into the frame. Please record the VIN along with other pertinent information below in the event that the bicycle is lost or stolen. It may also be a god idea to register your VIN number with the local police department. VIN: Model: Color: Date of Purchase: Place of Purchase: INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 2 of 19 OWNER'S MANUAL ­ IES QUICKSILVER QUICKSILVER-BUTTER YELLOW INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 3 of 19 OWNER'S MANUAL ­ IES QUICKSILVER Table of Contents · · · · · · · · · · · · · · · · Record of serial number Photo of Quicksilver Table of Contents Cautions and Warnings Inspection Illustration of bike Assembly Instructions Adjusting the Brakes Operational Instructions / Electric Bike components Recharging your Battery Pre-cautions while recharging your battery Bicycle Care Safety Responsibility Warranty Troubleshooting Specifications Page 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 4 of 19 OWNER'S MANUAL ­ IES QUICKSILVER CAUTIONS AND WARNINGS Please read this section! It is very important for your safety and satisfaction that you read these cautions and warnings. Thanks! Warning! Always wear your helmet, obey local laws, and exercise caution when riding. Warning! If you are not certain that your bike is safe to ride, take it to an authorized dealer and ask for a safety inspection. Warning! Keep the power switched off until you are seated on the bike and ready to ride. Turning the power on, and then accidentally twisting the hand throttle can result in the bike accelerating or "jumping" and cause damage or injury. Warning! Never attempt to disassemble the battery, motor, controller, or throttle. This can result in injury, fire, or damage to the bike. Warning! Only use the charger that was supplied with your bike to charge the battery. Use of the improper charger can result in fire or explosion. Warning! Substituting batteries, changing motors or controllers will void the warranty and may result in various types of safety problems including fire, explosion, excessive sped, or lack of control. All service should be performed by an authorized dealer. Modifications of any sort will void the warranty. Warning! Avoid contact with live wires, or the battery terminals. Although the voltage is low, the amperage is high. Burns and other injuries can result from contact with any body part. Warning! Keep the battery and charger out of the reach of children. Warning! Read the enclosed instructions for the operations of your charger. Follow the instructions. Not all chargers work the same way. Failure to use the charger properly can result fire, shock, explosion, or injury. Caution! Fully charge the battery before the first use. Failure to do this can result in decreased battery performance for the life of the bike. Fully charge the battery each time you use the bike. Caution! Do not store your new bike where it will be exposed to high heat, high humidity, or rain for extended periods. All of these will decrease the life and appearance of your bike. Caution! Do not immerse your bike in water especially sea water. This can damage or destroy the electrical components. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 5 of 19 OWNER'S MANUAL ­ IES QUICKSILVER INSPECTION The following is a list of all the necessary parts and components of your new Quicksilver. Please make sure everything is enclosed in the box and in good working condition. Bicycle 1 Comfort Saddle 2 Pedals Power Source (charger) Took Kit Battery Warranty Card Owner's Manual Please check the bike along with the parts and components thoroughly for any damage that may have been sustained during shipping. Be careful to avoid scratching the frame when untying or unpacking the bicycle and components. If you find that something is missing, please call the IES team toll free at: 1866-742-6274. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 6 of 19 OWNER'S MANUAL ­ IES QUICKSILVER Figure 1 ­ Parts of your Quicksilver 6 4 1 25 3 10 2 19 5 15 11 24 14 20 22 26 18 9 23 7 9 16 13 8 12 17 21 QUICKSILVER-BUTTER YELLOW 1 ­ Brake Lever 2 ­ Handlebar 3 ­ Speedometer 4 ­ Front Brake 5 ­ Stem 6 ­ Mirrors 7 ­ Front Fork 8 ­ Tire (Front & Rear) 9 ­ Rim (Front & Rear) 10 ­ Battery Indicator 11 ­ Battery (under seat) 12 - Kickstand 13 - Pedal 14 ­ Crank Arm 15 ­ Power On/Off 16 ­ Wire Harness 17 - Motor 18 ­ Under Seat Lock 19 ­ Saddle 20 ­ Rear Shocks 21 ­ Rear Brake 22 ­ Luggage Rack 23 ­ Gear 24 ­ Charging Port (under Seat) 25 ­ Display 26 ­ Rear Locking Carrier INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 7 of 19 OWNER'S MANUAL ­ IES QUICKSILVER ASSEMBLY INSTRUCTIONS Tools Required For Assembly This bicycle can be assembled with the tools supplied in the bike's shipping carton. For this bike, a set of metric Allen wrenches, an 8" crescent wrench, a standard screwdriver, slip joint pliers, a Phillips screwdriver, and a tire pump are needed for assembly. Assembly Instructions Please read through and follow all instructions to ensure that your Quicksilver is properly assembled and ready for use. Remove the bicycle form the box by lifting cutting the sides of the box away. Avoid lifting the bike straight up out of the box. Remove all of the wrappings and ties that protect the bicycle during shipment. Install the pedals. The pedals are marked R and L for right hand and left hand pedals. Since the right hand pedal is reverse threaded, you must rotate the wrench towards the front of the bicycle to tighten the pedals on both sides. Be wary of accidentally trying to install the pedals on the wrong sides of the bike. The right hand side of the bike is the side that is on the rider's right when they are sitting on the seat. Local bicycle shops are usually willing to assemble bicycles for a fee and they will often check a bicycle for safety at no charge. Fill the tires with air to the recommended pressure and charge the battery before riding. Test and adjust the brakes and gears as needed. If you have any questions, call the IES Service Team at: 1-(866) 726-6856. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 8 of 19 OWNER'S MANUAL ­ IES QUICKSILVER ADJUSTING THE BRAKES Adjust the brakes by turning the adjusting nuts located at the junction of the brake cable and brake lever. When you have determined the proper setting, turn the knurled knob at the shaft of the adjusting bolt all the way down to the brake lever to lock the brake setting in place. The right brake lever controls the rear brake. To tighten brakes, turn the adjusting nut clockwise. To loosen brakes, turn the adjusting nut counterclockwise. The left brake lever controls the front brake. To tighten brakes, turn the adjusting nut counterclockwise. To loosen brakes, turn the adjusting nut clockwise. Note: Left and right brake controls are reversed in some countries. Check your levers and brakes to be sure you know which lever operates which brake. Brake Testing Squeeze the brake levers. The brake levers should be easy for you to reach, and engage the brakes completely when pulled in. You should not be able to pull the brake lever in until it touches the handlebar or grip. Test the brakes and the brake lever adjustment; you should be able to comfortably control your brakes. If the brake is adjusted too loose, the extra play will cause insufficient braking power. The play is properly adjusted if the brake pads meet the rim fully when the brake lever is pulled one-third of the way. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 9 of 19 OWNER'S MANUAL ­ IES QUICKSILVER OPERATIONAL INSTRUCTIONS Before You Ride Make sure all of your quick releases are locked and secure. Make sure all parts, components and accessories are in good working order. Check all fittings and be sure that they are tight and secure. Inspect your bike completely. BICYCLE COMPONENTS Wheels Wheels should be centered in fork or dropouts. Whenever you hear any irregular noise from the wheels or the brakes, the wheels should be checked and repaired. Wheels should be checked regularly for spoke tightness and rim alignment. Wheels should rotate smoothly without wobbling from side to side. Check the bearing play of the hubs by lifting the bicycle and spinning the wheel. The wheel should continue to spin for several turns and finally cease spinning. To check the play of the hubs, try to move the rim from side to side between the forks. During this test, no substantial play should exist. If you detect play or if the wheel is difficult to turn, the hub bearings must be adjusted. Please contact a local bicycle dealer to have the hub bearings adjusted, or call our service department LEVT at 1-(866) 742-6274. Rims The tires must be smooth and without cracks, breaks or bulges. Spokes Check spoke tension regularly. Approximately the same tension should be applied to all spokes. If there is minor loosening of the spokes, you may tighten the nipples, but it is recommended that you take the bicycle to a bicycle mechanic. If you detect a loose spoke or if the rim has a side play of more than 4mm (1/8 inch), immediately have the wheel trued by a bicycle mechanic. RIDING WITH LOOSE SPOKES MAY CAUSE THE WHEEL TO FAIL. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 10 of 19 OWNER'S MANUAL ­ IES QUICKSILVER BICYCLE COMPONENTS (continued) Tires Inflate your tires up to a maximum pressure of 40 PSI. Every time you ride, make sure that the tires are inflated according to pressure indicated on tire sidewall. Improper tire pressure will cause excessive wear, causing premature replacement. Low tire pressure will also make riding more difficult. The tire should be properly seated in the rim and the fitting of the tire bead and rim bead should be checked. If the tube is pinched between the tire and the rim, it will fail when inflated. Ensure that the tire is not cracked or unevenly worn. Check for bulges. Check that the valve is straight in the rim. Irregular tires should be replaced immediately. Handlebar and display We have created and designed this handlebar assembly so that everything you need is within easy reach and sight while riding. To adjust the height of your handlebar, loosen the stem binder bolt by turning it counterclockwise 4 or 5 turns with your Allen wrench. Adjust the height position as desired, and remember to align the stem with the wheel before retightening the stem bolt. Make sure you cannot twist the handlebars after tightening. Caution: Loose or damaged grips on your handlebars are dangerous. If your grip comes off, you could lose control of your bicycle. A grip with the end missing can allow handlebars to seriously injure a rider during an accident. Please check that both handlebar ends are plugged. Be sure that your grips are in good repair and securely glued or fastened to the handlebars. Brakes Riding with brakes that are damaged, have worn brake shoes or cables, or are on wheels that are in poor condition or damaged may result in losing control of your bicycle. Wet weather detracts from brake performance. You will require more distance to stop safely in the rain or on a wet or icy street. Check to be sure the brake cables are not wrapped tightly, and are free of obstructions. It is important to check that your brakes work properly before operating your vehicle. Test before every use. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 11 of 19 OWNER'S MANUAL ­ IES QUICKSILVER BICYCLE COMPONENTS (continued) Computer/Display Your bike is equipped with a display unit that will inform you of the battery charge state, and other functions. Power On/Off Your Power On/Off switch is a key switch located near the bicycle frame. Some models use the same key to lock the battery box and accessory box. Throttle Your throttle is located on the right hand side of your handlebar. Because it is a variable speed throttle it is easily adaptable to any situation. You are always in control of your speed. One of the most important features of the Quicksilver is the power shut down mechanism incorporated into the right brake lever. Every time the right brake lever is compressed, the power from the motor is discontinued. Batteries Batteries that lay dormant for an extended period of time will lose their ability to accept charge. Please make sure you ride and recharge your bike periodically to prevent this from happening. Charge the batteries every two months, even if the vehicle is not being used. You should recharge the batteries after every use for optimum performance and battery life. The average battery life for a Lead Acid battery is about 300 cycles. 1 cycle is one complete charge and discharge of the battery. You will need to replace your batteries when they no longer hold a sufficient charge. CAUTION: DO NOT ATTEMPT TO OPEN OR TAMPER WITH THE BATTERY IN ANY WAY. DOING SO WILL CAUSE CHEMICAL, ELECTRICAL, AND/OR FIRE HAZARDS. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 12 of 19 OWNER'S MANUAL ­ IES QUICKSILVER RECHARGING THE BATTERIES It is important that you charge your batteries after every use. This will extend the total life of your battery. Once the charger has indicated that the battery is fully charged, unplug the power source from the bicycle and from the electrical outlet and store in a cool (59°-86° or 15°-30C), dry (10%70% humidity) place. Do not leave the battery charger plugged in for long periods of time. This can damage the batteries. Do not remove the battery box from the bicycle frame during recharging to avoid damaging charging cables. To charge your batteries: 1. Turn the on/off switch to "off" position. 2. Insert the Charger's plug into the battery box charging port. (See illustration, Page 7) 3. Plug the battery charger into the wall outlet. 4. Turn the charger on. 5. The charger will take 6-8 hours to recharge the battery completely. When the green light appears the battery is sufficiently charged. If possible, continue to charge the battery for 2-4 hours additional, when possible. 6. Do not charge for more than 10 hours-to avoid overcharging and damaging the battery. Especially in hot weather. 7. Charge the bike in a dry and clean place. Keep the charger dry and clean. The charger will become warm during charging. Charger Indicator Light Status Orange Status Description Power source is `on' but not connected to the battery When all cables are properly connected, the indicator light on the Charger will turn red if the battery energy supply is low. The battery is fully charged. Red Green INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 13 of 19 OWNER'S MANUAL ­ IES QUICKSILVER PRE-CAUTIONS WHILE RECHARGING THE BATTERY 1. Using your power source incorrectly or leaving the power source connected to the bicycle and plugged into an AC power source for extended periods of time can result in a fire. 2. Always use your charger as instructed. 3. Do not use any other charger than the one that came with your Quicksilver. 4. Avoid any contact with water when recharging your battery. If a plug or socket should get wet, dry it thoroughly before proceeding. 5. Do not recharge your battery in direct sunlight or in any very hot environment. 6. Be sure to keep pets and small children away from the area where you are recharging. 7. To avoid damage to the integrated charger, never subject it to intense physical shock or constant vibration. Please contact the IES team at 1(866)-742-6274 if you have the wrong charger or if it is not functioning properly. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 14 of 19 OWNER'S MANUAL ­ IES QUICKSILVER BICYCLE CARE We recommend having your Quicksilver serviced once a year by a bicycle mechanic for regular bicycle maintenance in order to ensure safety and keep components in proper working order. Throughout the year, there are simple steps you can take to inspect and maintain your Quicksilver: 1. Every week or two, tighten all nuts and bolts. Check all hardware to see that no parts are worn, damaged, or missing. Make certain that the frame and fork alignment are true and that all components are seated in the right position. 2. Clean the frame and all parts regularly with a moist cloth or sponge. Remove the optional midpoint battery and turn off the power before cleaning. Do not completely immerse the bicycle in water and avoid using the hose and/or soaking the battery and motor area. Be sure to completely dry bike with a soft towel to prevent rusting and corrosion. Your Quicksilver is water resistant, but not water-proof. 3. Reflectors should be kept clean, securely fastened and positioned for easy visibility at night from the front, rear and side. Immediately replace any damaged reflectors. ALWAYS USE A FRONT AND REAR LIGHT WHEN RIDING AT NIGHT. Check your local regulations for specific requirements. 4. Replace worn or damaged cables. Do not kink cables. Cables stretch with use ­ adjust accordingly. Keep control cable lubricated. 5. Replace worn grips. Make sure they fit snugly. 6. Check the chain tension frequently and keep it adjusted. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 15 of 19 OWNER'S MANUAL ­ IES QUICKSILVER SAFETY RESPONSIBILITY Know the laws of your state. It is your responsibility to know and obey the laws of your local area concerning the operation of an electric bicycle. In most cases, cyclists must obey the same laws that apply to motorists. This may include the use of proper protective equipment ­ in many states children and youths are required to wear helmets. There are also some common sense rules to keep in mind as you are preparing to ride and as you are riding. 1. Wear your helmet at all times. This is required by law in some states and is an important precaution in all states. Always use a helmet that fits and is approved for such use. Keep the chinstrap fastened. HELMETS CAN HELP PREVENT HEAD INJURIES IN THE EVENT OF AN ACCIDENT. 2. Only one rider at a time. Riding double or carrying large objects that obstruct your vision or interfere with your control of the vehicle can result in loss of control. 3. Ride with traffic and obey all traffic laws. 4. Do not perform tricks or stunts. Maintain complete control, caution and a reasonable speed at all times. This bicycle is not suited for stunt jumping, competition or racing. Never allow other vehicles to tow the bicycle. 5. When riding at night or in inclement weather, always use lights that are bright and in good working order. Use a clear light on the front and a blinking red light on the back. Wear light colored and/or reflective clothing. Assume motorists are unable to see you and ride in a very defensive, cautious manner. 6. Take special precautions when riding in the rain, ice or snow. Give yourself more time and room to brake. Ride slower than normal in order to keep full control of your bicycle. It is also difficult for motorists to see you when it is raining or snowing; take care when riding in inclement weather. 7. Watch for cars pulling out in front of you and the sudden opening of car doors. 8. Give pedestrians the right of way and be sure to (bell, horn, voice, etc.) alert them to your presence to avoid any type of collision. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 16 of 19 OWNER'S MANUAL ­ IES QUICKSILVER WARRANTY Electric Bike Limited Warranty With normal care and recommended maintenance, this electric bicycle is warranted to be free of defects in materials and workmanship for a stated period of six months from the date of purchase. We will repair or replace, at our option, any product or part that is defective in material or workmanship, without charge, if the product is presented to us via our authorized service center, with dated proof of purchase, inside the warranty period. This limited warranty does not cover the normal wear items such as tires, brakes, chains and belts. All implied warranties are limited to the stated period. "IES" Company will not be liable for any incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion of incidental or consequential damages, so the above limitations may not apply to you. This limited warranty gives you specific legal rights, and you may have other rights which vary from state to state. This warranty applies to normal consumer use of the product. Use in a rental fleet, commercial setting, or government fleet will void this warranty. Inappropriate use such as trick riding, abusive riding, off road riding, or rider weight in excess of the limits stated in the owner's manual will void the warranty. Battery Limited Warranty The battery is warranted to be free of defects in materials and workmanship for 90 days after the purchase of the electric bike. After 90 days, and before 180 days after purchase, the battery can be replaced at a charge of 50% of the then listed price of a new battery. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 17 of 19 OWNER'S MANUAL ­ IES QUICKSILVER TROUBLESHOOTING Problem Turn the power switch to "ignition" position. Indicator light does not work. Possible Cause 1. Fuse has melted 2. Power switch trouble 3. Electrical fault 4. Controller trouble Turn the throttle. Motor does not work. 1. Power switch is off 2. Electric hub trouble 3. Controller trouble Release the throttle. Motor does not work. 1. Throttle trouble 2. Controller trouble Driven on uneven road, makes loud noise or motor stopped Insufficient range 1. Electric hub trouble Correction 1. Replace the fuse 2. Contact the nearest authorized dealer 3. Contact the nearest authorized dealer 4. Contact the nearest authorized dealer 1. Turn power switch to "ignition" 2. Contact the nearest authorized dealer 3. Contact the nearest authorized dealer 1. Contact the nearest authorized dealer 2. Contact the nearest authorized dealer 1. Contact the nearest authorized dealer 1. Inflate tire 2. Charge the battery 3. Replace the battery 1. Low tire pressure 2. Battery not fully charged 3. Damaged or old battery INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 18 of 19 OWNER'S MANUAL ­ IES QUICKSILVER QUICKSILVER SPECIFICATIONS Description Size(Mm) Highest Speed Mileage Per Charge Noise Consumption Per 100km Loading Battery Motor Motor Power Rated Rotation Speed Rated Rotation Torque Wheel Size Type Full Charge Stand Battery Life Span Front Brake Rear brake Weight Net weight (whole bike weight) Carton Size(Mm) Specification 1500x600x1060 22~26km/min 45~50km <60dB(A) 0.6kWh 85kg 36V/12Ah Brushless motor <240w 175r/min 16N.m 18" Pure electric 6~8 hours Mounted stand 350 times Cantilever brake Band brake 49kg 45kg 1630x280x860 Front wheel disassemble INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 19 of 19