OWNER'S MANUAL IES Quicksilver Electric Bicycle Copyright 2004 IES I E S International Ecological System, Ltd. 51 Hartz Way Secaucus, NJ 07094 1-866-742-6274 info@cycleies.com www.cycleies.com OWNER'S MANUAL ­ IES QUICKSILVER IMPORTANT! Congratulations on selecting the IES Quicksilver. In order to use and enjoy your bicycle safely and to get the best performance and durability from this product, please read this manual before riding. Warning! Even on the best days, riding or operating any sort of vehicle is hazardous. Serious injury or death can occur as a result. This manual contains many cautions and warnings. It is important that you read and understand the material outlined in this manual. We want you to be completely satisfied with your Quicksilver. If you have any questions or concerns, please call the IES team at 1-866-742-6274. Each bicycle comes with a Vehicle Identification Number (VIN) embossed into the frame. Please record the VIN along with other pertinent information below in the event that the bicycle is lost or stolen. It may also be a god idea to register your VIN number with the local police department. VIN: Model: Color: Date of Purchase: Place of Purchase: INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 2 of 19 OWNER'S MANUAL ­ IES QUICKSILVER QUICKSILVER-BUTTER YELLOW INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 3 of 19 OWNER'S MANUAL ­ IES QUICKSILVER Table of Contents · · · · · · · · · · · · · · · · Record of serial number Photo of Quicksilver Table of Contents Cautions and Warnings Inspection Illustration of bike Assembly Instructions Adjusting the Brakes Operational Instructions / Electric Bike components Recharging your Battery Pre-cautions while recharging your battery Bicycle Care Safety Responsibility Warranty Troubleshooting Specifications Page 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 4 of 19 OWNER'S MANUAL ­ IES QUICKSILVER CAUTIONS AND WARNINGS Please read this section! It is very important for your safety and satisfaction that you read these cautions and warnings. Thanks! Warning! Always wear your helmet, obey local laws, and exercise caution when riding. Warning! If you are not certain that your bike is safe to ride, take it to an authorized dealer and ask for a safety inspection. Warning! Keep the power switched off until you are seated on the bike and ready to ride. Turning the power on, and then accidentally twisting the hand throttle can result in the bike accelerating or "jumping" and cause damage or injury. Warning! Never attempt to disassemble the battery, motor, controller, or throttle. This can result in injury, fire, or damage to the bike. Warning! Only use the charger that was supplied with your bike to charge the battery. Use of the improper charger can result in fire or explosion. Warning! Substituting batteries, changing motors or controllers will void the warranty and may result in various types of safety problems including fire, explosion, excessive sped, or lack of control. All service should be performed by an authorized dealer. Modifications of any sort will void the warranty. Warning! Avoid contact with live wires, or the battery terminals. Although the voltage is low, the amperage is high. Burns and other injuries can result from contact with any body part. Warning! Keep the battery and charger out of the reach of children. Warning! Read the enclosed instructions for the operations of your charger. Follow the instructions. Not all chargers work the same way. Failure to use the charger properly can result fire, shock, explosion, or injury. Caution! Fully charge the battery before the first use. Failure to do this can result in decreased battery performance for the life of the bike. Fully charge the battery each time you use the bike. Caution! Do not store your new bike where it will be exposed to high heat, high humidity, or rain for extended periods. All of these will decrease the life and appearance of your bike. Caution! Do not immerse your bike in water especially sea water. This can damage or destroy the electrical components. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 5 of 19 OWNER'S MANUAL ­ IES QUICKSILVER INSPECTION The following is a list of all the necessary parts and components of your new Quicksilver. Please make sure everything is enclosed in the box and in good working condition. Bicycle 1 Comfort Saddle 2 Pedals Power Source (charger) Took Kit Battery Warranty Card Owner's Manual Please check the bike along with the parts and components thoroughly for any damage that may have been sustained during shipping. Be careful to avoid scratching the frame when untying or unpacking the bicycle and components. If you find that something is missing, please call the IES team toll free at: 1866-742-6274. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 6 of 19 OWNER'S MANUAL ­ IES QUICKSILVER Figure 1 ­ Parts of your Quicksilver 6 4 1 25 3 10 2 19 5 15 11 24 14 20 22 26 18 9 23 7 9 16 13 8 12 17 21 QUICKSILVER-BUTTER YELLOW 1 ­ Brake Lever 2 ­ Handlebar 3 ­ Speedometer 4 ­ Front Brake 5 ­ Stem 6 ­ Mirrors 7 ­ Front Fork 8 ­ Tire (Front & Rear) 9 ­ Rim (Front & Rear) 10 ­ Battery Indicator 11 ­ Battery (under seat) 12 - Kickstand 13 - Pedal 14 ­ Crank Arm 15 ­ Power On/Off 16 ­ Wire Harness 17 - Motor 18 ­ Under Seat Lock 19 ­ Saddle 20 ­ Rear Shocks 21 ­ Rear Brake 22 ­ Luggage Rack 23 ­ Gear 24 ­ Charging Port (under Seat) 25 ­ Display 26 ­ Rear Locking Carrier INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 7 of 19 OWNER'S MANUAL ­ IES QUICKSILVER ASSEMBLY INSTRUCTIONS Tools Required For Assembly This bicycle can be assembled with the tools supplied in the bike's shipping carton. For this bike, a set of metric Allen wrenches, an 8" crescent wrench, a standard screwdriver, slip joint pliers, a Phillips screwdriver, and a tire pump are needed for assembly. Assembly Instructions Please read through and follow all instructions to ensure that your Quicksilver is properly assembled and ready for use. Remove the bicycle form the box by lifting cutting the sides of the box away. Avoid lifting the bike straight up out of the box. Remove all of the wrappings and ties that protect the bicycle during shipment. Install the pedals. The pedals are marked R and L for right hand and left hand pedals. Since the right hand pedal is reverse threaded, you must rotate the wrench towards the front of the bicycle to tighten the pedals on both sides. Be wary of accidentally trying to install the pedals on the wrong sides of the bike. The right hand side of the bike is the side that is on the rider's right when they are sitting on the seat. Local bicycle shops are usually willing to assemble bicycles for a fee and they will often check a bicycle for safety at no charge. Fill the tires with air to the recommended pressure and charge the battery before riding. Test and adjust the brakes and gears as needed. If you have any questions, call the IES Service Team at: 1-(866) 726-6856. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 8 of 19 OWNER'S MANUAL ­ IES QUICKSILVER ADJUSTING THE BRAKES Adjust the brakes by turning the adjusting nuts located at the junction of the brake cable and brake lever. When you have determined the proper setting, turn the knurled knob at the shaft of the adjusting bolt all the way down to the brake lever to lock the brake setting in place. The right brake lever controls the rear brake. To tighten brakes, turn the adjusting nut clockwise. To loosen brakes, turn the adjusting nut counterclockwise. The left brake lever controls the front brake. To tighten brakes, turn the adjusting nut counterclockwise. To loosen brakes, turn the adjusting nut clockwise. Note: Left and right brake controls are reversed in some countries. Check your levers and brakes to be sure you know which lever operates which brake. Brake Testing Squeeze the brake levers. The brake levers should be easy for you to reach, and engage the brakes completely when pulled in. You should not be able to pull the brake lever in until it touches the handlebar or grip. Test the brakes and the brake lever adjustment; you should be able to comfortably control your brakes. If the brake is adjusted too loose, the extra play will cause insufficient braking power. The play is properly adjusted if the brake pads meet the rim fully when the brake lever is pulled one-third of the way. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 9 of 19 OWNER'S MANUAL ­ IES QUICKSILVER OPERATIONAL INSTRUCTIONS Before You Ride Make sure all of your quick releases are locked and secure. Make sure all parts, components and accessories are in good working order. Check all fittings and be sure that they are tight and secure. Inspect your bike completely. BICYCLE COMPONENTS Wheels Wheels should be centered in fork or dropouts. Whenever you hear any irregular noise from the wheels or the brakes, the wheels should be checked and repaired. Wheels should be checked regularly for spoke tightness and rim alignment. Wheels should rotate smoothly without wobbling from side to side. Check the bearing play of the hubs by lifting the bicycle and spinning the wheel. The wheel should continue to spin for several turns and finally cease spinning. To check the play of the hubs, try to move the rim from side to side between the forks. During this test, no substantial play should exist. If you detect play or if the wheel is difficult to turn, the hub bearings must be adjusted. Please contact a local bicycle dealer to have the hub bearings adjusted, or call our service department LEVT at 1-(866) 742-6274. Rims The tires must be smooth and without cracks, breaks or bulges. Spokes Check spoke tension regularly. Approximately the same tension should be applied to all spokes. If there is minor loosening of the spokes, you may tighten the nipples, but it is recommended that you take the bicycle to a bicycle mechanic. If you detect a loose spoke or if the rim has a side play of more than 4mm (1/8 inch), immediately have the wheel trued by a bicycle mechanic. RIDING WITH LOOSE SPOKES MAY CAUSE THE WHEEL TO FAIL. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 10 of 19 OWNER'S MANUAL ­ IES QUICKSILVER BICYCLE COMPONENTS (continued) Tires Inflate your tires up to a maximum pressure of 40 PSI. Every time you ride, make sure that the tires are inflated according to pressure indicated on tire sidewall. Improper tire pressure will cause excessive wear, causing premature replacement. Low tire pressure will also make riding more difficult. The tire should be properly seated in the rim and the fitting of the tire bead and rim bead should be checked. If the tube is pinched between the tire and the rim, it will fail when inflated. Ensure that the tire is not cracked or unevenly worn. Check for bulges. Check that the valve is straight in the rim. Irregular tires should be replaced immediately. Handlebar and display We have created and designed this handlebar assembly so that everything you need is within easy reach and sight while riding. To adjust the height of your handlebar, loosen the stem binder bolt by turning it counterclockwise 4 or 5 turns with your Allen wrench. Adjust the height position as desired, and remember to align the stem with the wheel before retightening the stem bolt. Make sure you cannot twist the handlebars after tightening. Caution: Loose or damaged grips on your handlebars are dangerous. If your grip comes off, you could lose control of your bicycle. A grip with the end missing can allow handlebars to seriously injure a rider during an accident. Please check that both handlebar ends are plugged. Be sure that your grips are in good repair and securely glued or fastened to the handlebars. Brakes Riding with brakes that are damaged, have worn brake shoes or cables, or are on wheels that are in poor condition or damaged may result in losing control of your bicycle. Wet weather detracts from brake performance. You will require more distance to stop safely in the rain or on a wet or icy street. Check to be sure the brake cables are not wrapped tightly, and are free of obstructions. It is important to check that your brakes work properly before operating your vehicle. Test before every use. INTERNATIONAL ECOLOGICAL SYSTEM, LTD. 1-866-742-6274 Page 11 of 19 OWNER'S MANUAL ­ IES QUICKSILVER BICYCLE COMPONENTS (continued) Computer/Display Your bike is equipped with a display unit that will inform you of the battery charge state, and other functions. Power On/Off Your Power On/Off switch is a key switch located near the bicycle frame. Some models use the same key to lock the battery box and accessory box. Throttle Your throttle is located on the right hand side of your handlebar. Because it is a variable speed throttle it is easily adaptable t ...